Impregnation device for roll nailing machine

Abstract

The utility model discloses an impregnation device for a roll nailing machine, which relates to the technical field of impregnation devices and comprises an impregnation box, a material barrel component is arranged in the impregnation box, and lifting components are arranged on two sides of the impregnation box. According to the impregnation device for the coil nailing machine, the lifting assembly is connected with the two sets of material barrels, and the driving assemblies are arranged at the material barrels, so that coil nails in the two sets of material barrels can be overturned and shaken in the paint dipping process, the coil nails are prevented from being stacked, the coil nails have the opportunity to make full contact with dipping liquid in all directions, and the dipping efficiency is improved. By continuously changing the positions and angles of the coil nails, the situation that part of the coil nails are immersed in liquid insufficiently or excessively due to fixed placement is avoided, and therefore it is guaranteed that each coil nail can obtain the uniform liquid immersion effect, meanwhile, the paint draining time can be greatly shortened, the production efficiency is improved, the coil nails immersed in paint in the material barrel can be conveniently poured out, and the production efficiency is improved. And carrying out paint dipping operation on the next group of coil nails.

Description

Technical Field

[0001] This utility model relates to the field of impregnation device technology, specifically an impregnation device for a nailing machine. Background Technology

[0002] In the field of nailing machine production, the impregnation device is a key piece of equipment for realizing the surface treatment of nails, and its performance directly affects product quality and production efficiency. However, most impregnation devices for nailing machines on the market at present have obvious technical bottlenecks and cannot meet the needs of efficient and high-quality production.

[0003] In existing impregnation devices, the coils are typically placed in a fixed position within the material container during the impregnation process, lacking an effective turning and shaking mechanism. This static placement method causes the coils to easily accumulate, and some coils, due to being obstructed, cannot fully contact the impregnation liquid, resulting in insufficient impregnation. Meanwhile, the coils on the outer side may be over-impregnated, leading to uneven paint layer thickness. The resulting differences in impregnation effect not only affect the appearance of the coils but also reduce their protective properties such as rust prevention and wear resistance, increasing the product defect rate. To address the shortcomings of existing technologies, we propose an impregnation device for a coil nailing machine to solve the above problems. Utility Model Content

[0004] To achieve the above objectives, this utility model is implemented through the following technical solution: an impregnation device for a nailing machine, comprising an impregnation box, a material cylinder assembly disposed inside the impregnation box, and lifting assemblies disposed on both sides of the impregnation box, the lifting assemblies driving the material cylinder assembly to rise and fall inside the impregnation box, the material cylinder assembly being composed of a first material cylinder and a second material cylinder, one end of the first material cylinder being inserted into the second material cylinder, the first material cylinder and the second material cylinder being rotatably connected inside the impregnation box respectively;

[0005] A material frame is provided on the top of the immersion box, and a driving component is provided on the top of the lifting component. The two sets of driving components respectively drive the first material cylinder and the second material cylinder to tilt on the top of the material frame.

[0006] Preferably, the lifting assembly includes a connector, a first motor, a transmission screw, a drive component, a drive plate, and a cross plate. Each set of connectors is fixedly installed on the outer walls of both sides of the immersion box, and there are two connectors in each set.

[0007] Preferably, the transmission screw is rotatably connected between two connecting parts, the first motor is fixedly installed at the bottom of the connecting parts, and the output end of the first motor is fixedly connected to the transmission screw.

[0008] Preferably, the driving component is threaded onto the outer peripheral wall of the transmission screw, the driving plate is fixedly installed on the outer wall of the driving component, and the cross plate is fixedly installed on the top of the driving component.

[0009] Preferably, the drive assembly includes a drive cylinder, a hinge seat, a hinge member, a second motor, a fixed plate, a drive gear ring, a drive gear, and a third motor, with the drive cylinder fixedly installed on the outer wall of the horizontal plate.

[0010] Preferably, the fixed plate is rotatably connected to the outer walls of the first material cylinder and the second material cylinder, the hinge is fixedly installed on both sides of the outer wall of the fixed plate, and the output end of the drive cylinder is fixedly connected to the hinge seat.

[0011] Preferably, the hinge is hinged inside the hinge seat, the second motor is fixedly installed on the outer wall of a set of hinge seats, the output end of the second motor is fixedly connected to the hinge, and the drive gear ring is fixedly sleeved on the outer peripheral wall of the first material cylinder and the second material cylinder.

[0012] Preferably, the drive gear meshes on one side of the drive gear ring, the second motor is fixedly mounted on the outer wall of the fixed plate, and the output end of the second motor is fixedly connected to the drive gear.

[0013] This utility model discloses an impregnation device for a nail coil machine, which has the following beneficial effects: This impregnation device for a nail coil machine connects a lifting component to two sets of material cylinders and sets a driving component at the material cylinders. In this way, during the impregnation process, the coils inside the two sets of material cylinders can be turned and shaken to prevent the coils from accumulating. This allows the coils to have a chance to fully contact the impregnation liquid in all directions. By continuously changing the position and angle of the coils, it avoids the situation where some coils are not impregnated or are over-impregnated due to fixed placement. This ensures that each coil gets a uniform impregnation effect. At the same time, it can significantly shorten the paint draining time, improve production efficiency, and facilitate the pouring out of the impregnated coils inside the material cylinders for the next set of coils to be impregnated. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the two sets of material cylinders after separation from the immersion box of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the two sets of material cylinders after tilting.

[0018] Figure 4 This is a schematic diagram of the connection structure between the first material cylinder and the drive assembly of this utility model;

[0019] Figure 5 This is a schematic diagram of the connection structure between the first material cylinder and the fixed plate of this utility model.

[0020] In the diagram: 1. Immersion box; 2. Material cylinder assembly; 201. First material cylinder; 202. Second material cylinder; 3. Lifting assembly; 301. Connector; 302. First motor; 303. Transmission screw; 304. Drive component; 305. Drive plate; 306. Horizontal plate; 4. Drive assembly; 401. Drive cylinder; 402. Hinge seat; 403. Hinge component; 404. Second motor; 405. Fixing plate; 406. Drive gear ring; 407. Drive gear; 408. Third motor; 5. Material frame. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0023] This utility model discloses an impregnation device for a nailing machine.

[0024] According to the appendix Figure 1-5 As shown, the device includes an immersion box 1, inside which is a material cylinder assembly 2. Lifting components 3 are located on both sides of the immersion box 1, and these components lift the material cylinder assembly 2 up and down within the immersion box 1. The material cylinder assembly 2 consists of a first material cylinder 201 and a second material cylinder 202. One end of the first material cylinder 201 is inserted into the second material cylinder 202. The first and second material cylinders are placed in two sets of 202, which are rotatably connected inside the immersion box 1. During use, paint is added to the immersion box 1, and the coil nails to be immersed are placed inside the two sets of material cylinders. Then, with the cooperation of the drive component 4, the two sets of material cylinders are closed to form a seal. Subsequently, with the cooperation of the lifting component 3, the material cylinder assembly 2 containing the coil nails is lowered into the immersion box 1, allowing for the immersion of the coil nails inside the material cylinder assembly 2. For details, please refer to the attached diagram. Figure 1 .

[0025] The top of the immersion box 1 is provided with a material frame 5, and the top of the lifting component 3 is provided with a driving component 4. The two driving components 4 respectively drive the first material cylinder 201 and the second material cylinder 202 to tilt on the top of the material frame 5. During the immersion process, the driving components 4 can drive the two material cylinders to rotate inside the immersion box 1, thereby turning and shaking the coil nails inside the two material cylinders to prevent the coil nails from accumulating. This allows the coil nails to have a chance to fully contact the immersion liquid in all directions. By continuously changing the position and angle of the coil nails, the situation of insufficient or excessive immersion of some coil nails due to fixed placement is avoided, thereby ensuring that each coil nail can obtain a uniform immersion effect and improving the consistency of product quality.

[0026] The lifting assembly 3 includes a connector 301, a first motor 302, a transmission screw 303, a drive component 304, a drive plate 305, and a horizontal plate 306. Each set of connectors 301 is fixedly installed on the outer walls of both sides of the immersion box 1, and there are two connectors in each set. After the immersion operation, the first motor 302 is started, causing the first motor 302 to drive the transmission screw 303 to rotate. This allows the drive component 304 and the drive plate 305 to simultaneously lift the two sets of material cylinders. After rising to a certain height, the process is detailed in the appendix. Figure 2 The drive component 4 drives two sets of material cylinders to rotate on top of the immersion box 1. The rotating material cylinders can use centrifugal force to quickly remove excess paint from the surface of the coil nails. Compared with natural drainage, centrifugal force can significantly accelerate the paint dripping speed, greatly shorten the paint draining time, improve production efficiency, and meet the rhythm requirements of large-scale industrial production. The dripping paint will automatically drip into the interior of the immersion box 1 for recycling, avoiding material waste. During the rotation, the gaps between the coil nails change continuously, which can effectively prevent paint from accumulating in the gaps of the coil nails. Accumulated paint will not only affect the appearance of the coil nails, but may also cause the coil nails to stick together, increasing the difficulty of subsequent processing.

[0027] The transmission screw 303 is rotatably connected between two connecting parts 301. The first motor 302 is fixedly installed at the bottom of the connecting part 301. The output end of the first motor 302 is fixedly connected to the transmission screw 303. After a period of paint application, the coated nails are discharged to facilitate the paint application of the next set of nails. First, the material frame 5 is placed on top of the liquid box 1. By starting the drive cylinders 401 on both sides, the drive cylinders 401 drive the two sets of material cylinders to slide away from each other, so that the two sets of material cylinders are separated. Then, by starting the second motor 404 at the two sets of material cylinders, the second motor 404 drives the hinge 403 to hinge inside the hinge seat 402, thereby tilting the two sets of material cylinders, and then pouring the nails inside the two sets of material cylinders into the material frame 5 for discharge and collection.

[0028] The drive component 304 is threaded onto the outer peripheral wall of the transmission screw 303. The drive plate 305 is fixedly installed on the outer wall of the drive component 304. The horizontal plate 306 is fixedly installed on the top of the drive component 304. The drive assembly 4 includes a drive cylinder 401, a hinge seat 402, a hinge component 403, a second motor 404, a fixed plate 405, a drive gear ring 406, a drive gear 407, and a third motor 408. The drive cylinder 401 is fixedly installed on the outer wall of the horizontal plate 306. By starting the third motor 408, the third motor 408 drives the drive gear 407 to rotate on the inner wall of the fixed plate 405. Through the meshing action between the drive gear 407 and the drive gear ring 406, the material cylinder can be driven to rotate on the inner wall of the fixed plate 405, thereby realizing the rotation operation of the material cylinder and performing a flipping and dispersing operation on the coil nails inside the material cylinder.

[0029] The fixed plate 405 is rotatably connected to the outer walls of the first material cylinder 201 and the second material cylinder 202. The hinge 403 is fixedly installed on both sides of the outer wall of the fixed plate 405. The output end of the drive cylinder 401 is fixedly connected to the hinge seat 402. The hinge 403 is hinged inside the hinge seat 402. It should be noted that during the paint impregnation process, the two sets of material cylinders are connected and a sealed state is formed between the two sets of material cylinders to prevent the coil nails from easily falling out through the connection between the two sets of material cylinders during the paint impregnation process. The second motor 404 is fixedly installed on the outer wall of a set of hinge seats 402. The output end of the second motor 404 is fixedly connected to the hinge 403. The drive gear ring 406 is fixedly sleeved on the outer peripheral wall of the first material cylinder 201 and the second material cylinder 202. The second motor 404 can drive the hinge 403 to hinge inside the hinge seat 402, thereby enabling the hinge 403 to drive the fixed plate 405 and the material cylinder to tilt, which facilitates the removal of the coil nails inside the material cylinder.

[0030] The drive gear 407 meshes on one side of the drive gear ring 406, and the second motor 404 is fixedly installed on the outer wall of the fixed plate 405. The output end of the second motor 404 is fixedly connected to the drive gear 407.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A dipping device for a nail rolling machine, comprising a dipping box (1), the inside of the dipping box (1) being provided with a material cylinder assembly (2), characterized in that: Lifting components (3) are provided on both sides of the immersion box (1). The lifting components (3) drive the material cylinder assembly (2) to rise and fall inside the immersion box (1). The material cylinder assembly (2) is composed of a first material cylinder (201) and a second material cylinder (202). One end of the first material cylinder (201) is inserted into the second material cylinder (202). The first material cylinder (201) and the second material cylinder (202) are rotatably connected inside the immersion box (1). The top of the immersion box (1) is provided with a material frame (5), and the top of the lifting component (3) is provided with a driving component (4). The two sets of driving components (4) respectively drive the first material cylinder (201) and the second material cylinder (202) to tilt on the top of the material frame (5).

2. The impregnation device for a nailer according to claim 1, characterized by: The lifting assembly (3) includes a connector (301), a first motor (302), a transmission screw (303), a drive component (304), a drive plate (305), and a cross plate (306). Each set of connectors (301) is fixedly installed on the outer walls of both sides of the immersion box (1), and there are two connectors (301) in each set.

3. The impregnation device for a nail winding machine according to claim 2, characterized in that: The transmission screw (303) is rotatably connected between two connecting parts (301), and the first motor (302) is fixedly installed at the bottom of the connecting part (301). The output end of the first motor (302) is fixedly connected to the transmission screw (303).

4. The impregnation device for a nailer according to claim 3, characterized in that: The drive component (304) is threaded onto the outer peripheral wall of the transmission screw (303), the drive plate (305) is fixedly installed on the outer wall of the drive component (304), and the cross plate (306) is fixedly installed on the top of the drive component (304).

5. The impregnation device for a nailer according to claim 1, characterized by: The drive assembly (4) includes a drive cylinder (401), a hinge seat (402), a hinge (403), a second motor (404), a fixing plate (405), a drive gear ring (406), a drive gear (407), and a third motor (408). The drive cylinder (401) is fixedly installed on the outer wall of the horizontal plate (306).

6. The impregnation device for a nail winding machine according to claim 5, characterized in that: The fixed plate (405) is rotatably connected to the outer walls of the first material cylinder (201) and the second material cylinder (202), the hinge (403) is fixedly installed on both sides of the outer wall of the fixed plate (405), and the output end of the drive cylinder (401) is fixedly connected to the hinge seat (402).

7. The impregnation device for a nail winding machine according to claim 6, characterized in that: The hinge (403) is hinged inside the hinge seat (402). The second motor (404) is fixedly installed on the outer wall of a set of hinge seats (402). The output end of the second motor (404) is fixedly connected to the hinge (403). The drive gear ring (406) is fixedly sleeved on the outer peripheral wall of the first material cylinder (201) and the second material cylinder (202).

8. The impregnation device for a nailer according to claim 7, characterized by: The drive gear (407) meshes on one side of the drive gear ring (406), and the second motor (404) is fixedly installed on the outer wall of the fixed plate (405). The output end of the second motor (404) is fixedly connected to the drive gear (407).

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