Drying device for centrifugal casting coating layer of cylinder sleeve

By designing a centrifugal casting coating drying device for cylinder liners that combines a rotating placement disc and a lifting pipe, the problem of uneven drying of castings was solved, achieving uniform drying and efficient fixation of castings, and improving the drying quality.

CN224127742UActive Publication Date: 2026-04-17JIANGSU LIMING NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU LIMING NEW MATERIALS CO LTD
Filing Date
2025-03-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In existing centrifugal casting processes, uneven drying of castings leads to low drying efficiency and risks of deformation and cracking.

Method used

A drying device for the coating layer of centrifugal casting of cylinder liners was designed. By combining the rotation of the placement disc and the lifting pipe with multiple sets of gears and motor drive, the uniform drying of the castings is achieved, and the casting vibration is prevented by the fixing device.

Benefits of technology

This method achieves uniform drying at all locations on the surface of the casting, improving drying efficiency and quality, and reducing the risk of casting deformation and cracking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cylinder sleeve centrifugal casting coating layer drying device which comprises a drying box, the middle of the drying box is rotationally connected with a containing disc, the outer side of the upper portion of the containing disc is fixedly connected with a connecting plate, the upper portion of the connecting plate is fixedly connected with a gear ring, and one side of the upper portion of the drying box is fixedly connected with a first mounting frame. A first motor is fixedly connected to the lower portion of the first mounting frame, the power end of the first motor penetrates through the first mounting frame to be fixedly connected with a power gear, the power gear is meshed with the gear ring, an air inlet pipe is fixedly connected to the upper portion of one side of the drying box, and a lifting pipe is arranged on the inner side of the lower portion of the air inlet pipe in a sleeving mode; the side, facing the containing disc, of the lifting pipe is fixedly connected with a plurality of sets of air outlets, all the positions of the surface of the casting can be evenly dried, and the drying efficiency and the drying quality are improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of drying devices, specifically a drying device for the coating layer of centrifugal casting of cylinder liners. Background Technology

[0002] Centrifugal casting is a technique and method in which molten metal is injected into a high-speed rotating mold, allowing the molten metal to fill the mold and form a casting under the action of centrifugal force. During centrifugal casting, due to the high-speed rotation of the mold, the molten metal is subjected to a strong centrifugal force, which enables the molten metal to adhere tightly to the inner wall of the mold and be evenly distributed.

[0003] When drying centrifugally cast castings, the castings are usually placed in a drying oven and dried with hot air. This method cannot expose the castings to the hot air from all angles, so the hot air cannot fully contact and remove the moisture from the surface of the castings, thus affecting the drying efficiency. In addition, the hot air is blown unevenly, which may cause the castings to deform and crack during the drying process, thus affecting the drying quality. Utility Model Content

[0004] The purpose of this invention is to provide a drying device for the coating layer of centrifugal casting of cylinder liners, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cylinder liner centrifugal casting coating drying device, comprising a drying box, a placement plate rotatably connected to the middle of the drying box, a connecting plate fixedly connected to the upper outer side of the placement plate, a gear ring fixedly connected to the upper part of the connecting plate, a first mounting frame fixedly connected to one side of the upper part of the drying box, a first motor fixedly connected to the lower part of the first mounting frame, a power gear fixedly connected to the power end of the first motor penetrating the first mounting frame, the power gear meshing with the gear ring, an air inlet pipe fixedly connected to the upper part of one side of the drying box, a lifting pipe sleeved on the lower inner side of the air inlet pipe, and several sets of air outlets fixedly connected to the side of the lifting pipe facing the placement plate.

[0006] Preferably, the lower part of the lifting pipe penetrates the drying box and is fixedly connected to a connecting plate, a second mounting bracket is fixedly connected to the lower part of one side of the drying box, a second motor is fixedly connected to the outside of the second mounting bracket, and an eccentric plate is fixedly connected to the power end of the second motor through the second mounting bracket, with the eccentric plate facing the lower part of the connecting plate.

[0007] Preferably, a first spring is fixedly connected between the connecting piece and the drying box, and the first spring is sleeved on the outside of the lifting tube.

[0008] Preferably, a lower bevel gear is rotatably connected to the inner center of the placement tray, four sets of upper bevel gears are meshed with the upper part of the lower bevel gear, a threaded rod is fixedly connected to the tail of the upper bevel gear, a rotating cap is fixedly connected to the tail of the threaded rod through the placement tray, a moving block is threadedly connected to the outer side of the threaded rod, four sets of connecting grooves are opened on the upper part of the placement tray facing the threaded rod, a connecting rod is fixedly connected to the upper part of the moving block, and a fixing plate is fixedly connected to the connecting rod through the connecting groove.

[0009] Preferably, a damping rod is fixedly connected to one side of the fixed plate, and a contact plate is fixedly connected to the other end of the damping rod. A second spring is fixedly connected between the contact plate and the fixed plate, and the second spring is sleeved on the outside of the damping rod.

[0010] Preferably, the drying oven has a door connected to the front rotating shaft.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model uses hot air to enter the lifting pipe through the air inlet pipe and dry the castings on the upper part of the placement tray through the air outlet. The first motor drives the power gear, which drives the placement tray to rotate through the gear ring and connecting plate, so that the castings are dried more evenly. The second motor drives the eccentric disk, which pushes the lifting pipe downward through the connecting plate. The lifting pipe moves downward due to gravity, thereby realizing the up and down movement of the lifting pipe and changing the position of the air outlet. This prevents some parts of the casting from not being effectively dried and can evenly dry all parts of the casting surface, improving drying efficiency and drying quality.

[0013] 2. This utility model also uses a rotating cap to rotate a set of upper bevel gears, which in turn rotates the lower bevel gears to rotate the other three sets of upper bevel gears. The rotation of the four sets of threaded rods drives the moving block to move, and the connecting rod drives the fixing plate and contact plate to fix the casting. This can effectively fix castings of different sizes. Attached Figure Description

[0014] Figure 1 This is a first-view three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a magnified view of a partial structure of the present invention from a second perspective;

[0016] Figure 3 This is a cross-sectional view of the disk placement structure from a third-view perspective of this utility model;

[0017] Figure 4 This is a partially enlarged view of the fourth-angle eccentric disk structure of this utility model.

[0018] In the diagram: 1. Drying oven; 2. Placement tray; 3. Connecting plate; 4. Gear ring; 5. First mounting bracket; 6. First motor; 7. Power gear; 8. Air inlet pipe; 9. Lifting pipe; 10. Connecting piece; 11. Second mounting bracket; 12. Second motor; 13. Eccentric plate; 14. First spring; 15. Air outlet; 16. Lower bevel gear; 17. Upper bevel gear; 18. Threaded rod; 19. Moving block; 20. Rotating cap; 21. Connecting rod; 22. Connecting groove; 23. Fixing plate; 24. Damping rod; 25. Second spring; 26. Contact plate; 27. Door. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-4 This utility model provides a technical solution: a cylinder liner centrifugal casting coating drying device, including a drying box 1, a placement tray 2 rotatably installed in the middle of the drying box 1 for placing castings to be dried, a connecting plate 3 fixedly welded to the upper outer side of the placement tray 2, a gear ring 4 fixedly welded to the upper part of the connecting plate 3, a first mounting frame 5 fixedly welded to one side of the upper part of the drying box 1, a first motor 6 fixedly mounted on the lower flange of the first mounting frame 5, the power end of the first motor 6 penetrates the first mounting frame 5 and is connected to a power gear 7 by a coupling, the power gear 7 meshes with the gear ring 4, the first motor 6 drives the power gear 7, and drives the placement tray 2 to rotate through the gear ring 4 and the connecting plate 3, an air inlet pipe 8 fixedly welded to the upper part of one side of the drying box 1, the air inlet pipe 8 is connected to an external hot air source, a lifting pipe 9 is sleeved on the lower inner side of the air inlet pipe 8, a number of air outlets 15 are fixedly welded to the side of the lifting pipe 9 facing the placement tray 2, hot air enters the lifting pipe 9 through the air inlet pipe 8 and dries the castings on the upper part of the placement tray 2 evenly through the air outlets 15;

[0021] The lower part of the lifting pipe 9 penetrates the drying box 1 and is fixedly welded with a connecting piece 10. A second mounting bracket 11 is fixedly welded to the lower part of one side of the drying box 1. A second motor 12 is mounted on the outer flange of the second mounting bracket 11. The power end of the second motor 12 penetrates the second mounting bracket 11 and is connected to an eccentric disc 13 via a coupling. The eccentric disc 13 is directly opposite the lower part of the connecting piece 10. The second motor 12 drives the eccentric disc 13, thereby pushing the lifting pipe 9 downward through the connecting piece 10. The lifting pipe 9 moves downward due to gravity, thus realizing the up and down movement of the lifting pipe 9. This causes the position of the air outlet 15 to change, preventing parts of the casting from not being effectively dried; a first spring 14 is fixedly welded between the connecting piece 10 and the drying box 1. The first spring 14 is sleeved on the outside of the lifting pipe 9. The first spring 14 pushes the connecting piece 10, thereby increasing the up-and-down vibration of the lifting pipe 9; a lower bevel gear 16 is rotatably installed in the middle of the inner side of the placement plate 2. Four sets of upper bevel gears 17 are meshed on the upper part of the lower bevel gear 16. A threaded rod 18 is fixedly welded to the tail of the upper bevel gear 17, and the tail of the threaded rod 18 penetrates through... A rotating cap 20 is fixedly welded to the placement plate 2. A movable block 19 is threadedly connected to the outer side of the threaded rod 18. Four sets of connecting grooves 22 are opened on the upper part of the placement plate 2, directly opposite the threaded rod 18. A connecting rod 21 is fixedly welded to the upper part of the movable block 19. The connecting rod 21 penetrates the connecting groove 22 and is fixedly welded to a fixing plate 23. By rotating the rotating cap 20, one set of upper bevel gears 17 rotates, which in turn causes the other three sets of upper bevel gears 17 to rotate through the lower bevel gear 16. The rotation of the four sets of threaded rods 18 drives the movable block 19 to move, which in turn drives the connecting rod 21 to move the movable block 19. The fixing plate 23 fixes the casting; a damping rod 24 is threaded on one side of the fixing plate 23, and a contact plate 26 is threaded on the other end of the damping rod 24. A second spring 25 is fixedly welded between the contact plate 26 and the fixing plate 23. The second spring 25 is sleeved on the outside of the damping rod 24. When the fixing plate 23 moves, the casting is fixed by the damping rod 24. When the casting is blown by hot air, the second spring 25 and the damping rod 24 are compressed and stretched to prevent the casting from vibrating excessively. The front rotating shaft of the drying oven 1 is connected to the oven door 27.

[0022] Working principle: In use, the casting is placed on the placement plate 2. By rotating the rotating cap 20, one set of upper bevel gears 17 rotates, which in turn causes three more sets of upper bevel gears 17 to rotate via the lower bevel gear 16. The four sets of threaded rods 18 rotate, driving the moving block 19 to move. The connecting rod 21 drives the fixing plate 23 and the contact plate 26 to fix the casting. Hot air enters the lifting pipe 9 through the air inlet pipe 8 and dries the casting on the upper part of the placement plate 2 through the air outlet 15. The first motor 6 drives the power gear 7, which in turn drives the gear ring 4 and the connecting plate 3 to... The rotating plate 2 makes the casting dry more evenly. The second motor 12 drives the eccentric plate 13, which pushes the lifting tube 9 downward through the connecting plate 10. The lifting tube 9 moves downward due to gravity, thus realizing the up and down movement of the lifting tube 9. The first spring 14 pushes the connecting plate 10, thereby increasing the up and down vibration of the lifting tube 9, causing the position of the air outlet 15 to change, preventing some parts of the casting from not being effectively dried. When the casting is blown by hot air, the second spring 25 and the damping rod 24 are compressed and stretched to prevent the casting from vibrating excessively.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A drying device for the centrifugal casting coating layer of a cylinder liner, comprising a drying box (1), characterized in that: The drying box (1) is rotatably connected to a placement tray (2) in the middle. A connecting plate (3) is fixedly connected to the upper outer side of the placement tray (2). A gear ring (4) is fixedly connected to the upper part of the connecting plate (3). A first mounting frame (5) is fixedly connected to the upper side of the drying box (1). A first motor (6) is fixedly connected to the lower part of the first mounting frame (5). A power gear (7) is fixedly connected to the power end of the first motor (6) through the first mounting frame (5). The power gear (7) meshes with the gear ring (4). An air inlet pipe (8) is fixedly connected to the upper part of one side of the drying box (1). A lifting pipe (9) is sleeved on the lower inner side of the air inlet pipe (8). Several sets of air outlets (15) are fixedly connected to the side of the lifting pipe (9) facing the placement tray (2).

2. The cylinder liner centrifugally cast coating layer drying device according to claim 1, characterized by: The lower part of the lifting pipe (9) penetrates the drying box (1) and is fixedly connected to a connecting piece (10). A second mounting bracket (11) is fixedly connected to the lower part of one side of the drying box (1). A second motor (12) is fixedly connected to the outside of the second mounting bracket (11). An eccentric disc (13) is fixedly connected to the power end of the second motor (12) through the second mounting bracket (11). The eccentric disc (13) is directly opposite the lower part of the connecting piece (10).

3. The cylinder liner centrifugally cast coating layer drying device according to claim 2, characterized by: A first spring (14) is fixedly connected between the connecting piece (10) and the drying box (1), and the first spring (14) is sleeved on the outside of the lifting tube (9).

4. The cylinder liner centrifugally cast coating layer drying device according to claim 1, characterized by: The inner middle of the placement plate (2) is rotatably connected to a lower bevel gear (16), and the upper part of the lower bevel gear (16) is meshed with four sets of upper bevel gears (17). The tail of the upper bevel gear (17) is fixedly connected to a threaded rod (18), and the tail of the threaded rod (18) penetrates the placement plate (2) and is fixedly connected to a rotating cap (20). The outer side of the threaded rod (18) is threadedly connected to a moving block (19). The upper part of the placement plate (2) has four sets of connecting grooves (22) facing the threaded rod (18). The upper part of the moving block (19) is fixedly connected to a connecting rod (21), and the connecting rod (21) penetrates the connecting groove (22) and is fixedly connected to a fixing plate (23).

5. The cylinder liner centrifugally cast coating layer drying device according to claim 4, characterized by: A damping rod (24) is fixedly connected to one side of the fixed plate (23), and a contact plate (26) is fixedly connected to the other end of the damping rod (24). A second spring (25) is fixedly connected between the contact plate (26) and the fixed plate (23), and the second spring (25) is sleeved on the outside of the damping rod (24).

6. The cylinder liner centrifugally cast coating layer drying device according to claim 1, characterized by: The drying oven (1) has a door (27) connected to the front rotating shaft.