Rapid screening device for automatic production line products

Abstract

The utility model discloses a rapid screening device for automatic production line products, which comprises a device body, the device body comprises a four-class sorting device, a sorting auxiliary device, a first discharging device and a second discharging device, the first discharging device is arranged at the left end of the four-class sorting device, and the second discharging device is arranged at the right end of the four-class sorting device; the four-class sorting device comprises a sorting main body frame, two groups of bidirectional sorting rollers and two groups of positive and negative sorting motors, the two groups of bidirectional sorting rollers are transversely mounted in the sorting main body frame at equal intervals, and the two groups of positive and negative sorting motors are transversely mounted at the rear end of the sorting main body frame at equal intervals; driving ends of the two groups of positive and negative sorting motors are respectively connected with one ends of the two groups of bidirectional sorting rollers; the sorting auxiliary device is mounted at the front end in the sorting main body frame; and a protective gasket made of rubber is arranged on the surface of the pushing plate. According to the device, different objects can be classified to the four discharging openings to be discharged, so that the applicability of the device is improved, and the overall classification efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of production line screening technology, specifically a rapid screening device for products on an automated production line. Background Technology

[0002] An assembly line, also known as a production line, is a production method in industry where each production unit focuses on handling only one segment of the work to improve efficiency and output. According to the conveying method, assembly lines can be broadly classified into seven types: belt conveyor assembly lines, plate chain lines, double-speed chain lines, plug-in lines, mesh belt lines, overhead lines, and roller conveyor lines. They generally consist of traction components, load-bearing components, drive devices, tensioning devices, redirection devices, and support components.

[0003] The existing production line screening equipment has the following drawbacks:

[0004] The existing production line screening device has a limited number of different objects that can be classified, resulting in poor equipment applicability and affecting the workers' ability to classify and use objects.

[0005] Therefore, a solution is needed. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this invention provides a rapid screening device for products on an automated production line, thereby solving the problems mentioned in the background section.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a rapid screening device for products on an automated production line, comprising a device body, the device body including four sorting devices, a sorting auxiliary device, a first discharge device, and a second discharge device. The first discharge device is installed at the left end of the four sorting devices, and the second discharge device is installed at the right end of the four sorting devices. The four sorting devices include a sorting main frame, bidirectional sorting rollers, and forward and reverse sorting motors. The sorting main frame has a U-shaped structure, and the bidirectional sorting rollers are provided in two sets, which are installed laterally at equal intervals on the sorting main frame. Inside the frame, there are two sets of forward and reverse sorting motors. The two sets of forward and reverse sorting motors are installed at equal intervals in the horizontal direction at the rear end of the sorting main frame. The drive ends of the two sets of forward and reverse sorting motors are respectively connected to one end of the two sets of bidirectional sorting rollers. The sorting auxiliary device is installed inside the front end of the sorting main frame. The sorting auxiliary device includes hydraulic rods and a push plate. The push plate is located inside the front end of the sorting main frame. There is one set of hydraulic rods. One set of hydraulic rods is installed in a horizontally symmetrical manner at the front end of the sorting main frame. The drive end of the other set of hydraulic rods is connected to the front end of the push plate. The surface of the push plate is provided with a protective pad made of rubber.

[0010] Preferably, the sorting main frame includes a frame base plate, a first frame side plate, and a second frame side plate. The frame base plate, the first frame side plate, and the second frame side plate are smoothly transitioned and integrally formed. The first frame side plate is located at the top front end of the frame base plate, and the second frame side plate is located at the top rear end of the frame base plate. The bottom outer sides of both the first and second frame side plates are provided with auxiliary mounting plates, and the surface of the auxiliary mounting plates is provided with several sets of locking holes.

[0011] Preferably, the top of the first frame side plate is provided with a feeding slide plate installed in an inclined manner, and the top of the feeding slide plate is provided with a set of feeding side plates distributed in a symmetrical manner.

[0012] Preferably, both the first discharge device and the second discharge device include a first discharge plate, a second discharge plate and a third discharge plate. The first discharge plate, the second discharge plate and the third discharge plate are distributed in a horizontally equidistant manner. A discharge slide plate installed at an angle is provided between the first discharge plate and the second discharge plate. A discharge slide plate installed at an angle is provided between the second discharge plate and the third discharge plate.

[0013] (III) Beneficial Effects

[0014] This invention provides a rapid product screening device for automated production lines. It offers the following advantages:

[0015] This solution provides a rapid screening device for automated production line products. Different objects can be classified and discharged into four outlets, thereby improving the applicability of the equipment and the overall sorting efficiency. In use, the objects are detected by the detection device and then fall into the four sorting devices for sorting. The bidirectional sorting rollers in the sorting devices can be driven in either the forward or reverse direction, thus enabling two sorting directions. Each section of the bidirectional sorting roller has a different sorting outlet. The sorting auxiliary device 3 pushes the objects to different positions on the bidirectional sorting rollers, so that they can be discharged from different sorting outlets. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the four-category sorting device of this utility model;

[0018] Figure 3 This is a schematic diagram of the sorting auxiliary device of this utility model.

[0019] In the diagram, 1. Device body; 2. Four-category sorting device; 3. Sorting auxiliary device; 4. First discharge device; 5. Second discharge device; 6. Sorting main frame; 7. Bidirectional sorting roller; 8. Forward and reverse sorting motor; 9. Hydraulic rod; 10. Push plate; 11. Protective pad; 12. Frame base plate; 13. First frame side plate; 14. Second frame side plate; 15. Feed slide plate; 16. Feed side plate; 17. Auxiliary mounting plate; 18. Locking hole; 19. First discharge plate; 20. Second discharge plate; 21. Third discharge plate; 22. Discharge slide plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 This utility model provides a technical solution:

[0022] Example

[0023] The problem to be solved is that the existing production line screening device can only classify a limited number of different objects, resulting in poor equipment applicability and affecting the workers' ability to classify and use objects.

[0024] The solution is as follows: A rapid screening device for automated production line data includes a device body 1. The device body 1 includes a four-category sorting device 2, a sorting auxiliary device 3, a first discharge device 4, and a second discharge device 5. The first discharge device 4 is installed at the left end of the four-category sorting device 2, and the second discharge device 5 is installed at the right end of the four-category sorting device 2. The four-category sorting device 2 includes a sorting main frame 6, a bidirectional sorting roller 7, and a forward and reverse sorting motor 8. The sorting main frame 6 has a U-shaped structure, and the bidirectional sorting roller 7... Two sets of bidirectional sorting rollers 7 are installed laterally at equal intervals within the sorting main frame 6. Two sets of forward and reverse sorting motors 8 are also provided, installed laterally at equal intervals at the rear end of the sorting main frame 6. The drive ends of the two sets of forward and reverse sorting motors 8 are respectively connected to one end of the two sets of bidirectional sorting rollers 7. The sorting auxiliary device 3 is installed inside the front end of the sorting main frame 6; the sorting auxiliary device 3 includes a hydraulic rod 9 and a push plate 10, with the push plate 10 located inside the front end of the sorting main frame 6. A set of hydraulic rods 9 is provided, and the set of hydraulic rods 9 is installed in a horizontally symmetrical manner at the front end of the sorting main frame 6. The driving end of the set of hydraulic rods 9 is connected to the front end of the push plate 10. The surface of the push plate 10 is provided with a protective pad 11 made of rubber. In use, the object first falls onto the front end of several sets of sorting rollers 7. The bidirectional sorting rollers 7 rotate forward or backward to transport the object from the left or right side of the front end. If it is necessary to transport the object to the rear end (the driving end of the forward and reverse sorting motor 8 drives the bidirectional sorting rollers 7 to rotate forward or backward, and the forward and reverse sorting motor 8 can rotate forward or backward), the set of hydraulic rods 9 is driven. The hydraulic rods 9 drive the push plate 10 to move backward, thereby pushing the object on the front side of the bidirectional sorting rollers 7 to the rear side of the bidirectional sorting rollers 7. Then, the bidirectional sorting rollers 7 rotate forward or backward to transport the object from the left or right side of the rear end of the bidirectional sorting rollers 7. If necessary, a sorting auxiliary device 3 distributed symmetrically can be added to the side plate 14 of the second frame for use.

[0025] The sorting main frame 6 includes a frame base plate 12, a first frame side plate 13, and a second frame side plate 14. The frame base plate 12, the first frame side plate 13, and the second frame side plate 14 are smoothly transitioned and integrally formed. The first frame side plate 13 is located at the top front end of the frame base plate 12, and the second frame side plate 14 is located at the top rear end of the frame base plate 12. The bottom outer sides of the first frame side plate 13 and the second frame side plate 14 are provided with auxiliary mounting plates 17. The surface of the auxiliary mounting plates 17 is provided with several sets of locking holes 18. The sorting main frame 6 is for installing the bidirectional sorting roller 7 and the forward and reverse sorting motor 8, so that the bidirectional sorting roller 7 can sort objects.

[0026] The first frame side plate 13 has an inclined feeding slide plate 15 on its top. The feeding slide plate 15 has a set of symmetrically distributed feeding side plates 16 on its top. When feeding, the object will fall through the feeding slide plate 15 on the top of the first frame side plate 13 onto several sets of bidirectional sorting rollers 7 in the sorting main frame 6. The feeding side plates 16 on the feeding slide plate 15 can prevent the object from falling out from the side. Then the bidirectional sorting rollers 7 convey the object.

[0027] Both the first discharge device 4 and the second discharge device 5 include a first discharge plate 19, a second discharge plate 20, and a third discharge plate 21. The first discharge plate 19, the second discharge plate 20, and the third discharge plate 21 are distributed in a horizontally equidistant manner. A discharge slide plate 22 installed at an angle is provided between the first discharge plate 19 and the second discharge plate 20, and between the second discharge plate 20 and the third discharge plate 21. During discharge, objects are conveyed to the discharge slide plate 22 between the first discharge plate 19 and the second discharge plate 20 for discharge, or objects are conveyed to the discharge slide plate 22 between the second discharge plate 20 and the third discharge plate 21 for discharge, thereby achieving the purpose of classification.

[0028] Working principle: During operation, objects fall onto several sets of bidirectional sorting rollers 7 within the sorting main frame 6 via the feed slide plate 15 at the top of the first frame side plate 13. The feed side plate 16 on the feed slide plate 15 prevents objects from falling out from the side. Then, the bidirectional sorting rollers 7 transport the objects. First, the objects fall onto the front end of several sets of sorting rollers 7. The bidirectional sorting rollers 7 transport the objects from the left or right side of the front end by rotating forward or backward. If it is necessary to transport the objects to the rear end (the forward and reverse sorting motor 8 drives the bidirectional sorting rollers 7 to rotate forward or backward, and the forward and reverse sorting motor 8 can rotate forward or backward), a set of hydraulic rods 9... Driven by hydraulic rod 9, push plate 10 moves backward, thereby pushing the object in front of bidirectional sorting roller 7 to the rear of bidirectional sorting roller 7. Then, the bidirectional sorting roller 7 rotates forward or backward, thereby conveying the object from the left or right side of the rear end of the bidirectional sorting roller 7. During discharge, the object is conveyed to the first discharge device 4 or the second discharge device 5. The material can then be discharged through the discharge slide plate 22 between the first discharge plate 19 and the second discharge plate 20 of the first discharge device 4 or the second discharge device 5, or the object can be discharged through the discharge slide plate 22 between the second discharge plate 20 and the third discharge plate 21, thereby achieving the purpose of classification.

[0029] This utility model comprises: 1. Device body; 2. Four-category sorting device; 3. Sorting auxiliary device; 4. First discharge device; 5. Second discharge device; 6. Sorting main frame; 7. Bidirectional sorting roller; 8. Forward and reverse sorting motor; 9. Hydraulic rod; 10. Push plate; 11. Protective pad; 12. Frame base plate; 13. First frame side plate; 14. Second frame side plate; 15. Feed slide plate; 16. Feed side plate; 17. Auxiliary mounting plate; 18. Locking hole; 19. First discharge plate; 20. Second discharge plate; 21. Third... 22. Discharge plate; discharge slide plate. All components are general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this utility model is that the existing production line screening device has a small number of different objects classified, resulting in poor equipment applicability and affecting the workers' ability to classify and use objects. This utility model can classify different objects into four discharge ports for discharge through the combination of the above components, thereby improving the applicability of the equipment.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A rapid screening device for products on an automated production line, characterized in that: The device includes a main body (1), which includes a four-category sorting device (2), a sorting auxiliary device (3), a first discharge device (4), and a second discharge device (5). The first discharge device (4) is installed on the left end of the four-category sorting device (2), and the second discharge device (5) is installed on the right end of the four-category sorting device (2). The four sorting devices (2) include a sorting main frame (6), bidirectional sorting rollers (7), and forward and reverse sorting motors (8). The sorting main frame (6) has a U-shaped structure. There are two sets of bidirectional sorting rollers (7). The two sets of bidirectional sorting rollers (7) are installed in the sorting main frame (6) in a horizontally equidistant manner. There are two sets of forward and reverse sorting motors (8). The two sets of forward and reverse sorting motors (8) are installed in a horizontally equidistant manner at the rear end of the sorting main frame (6). The driving ends of the two sets of forward and reverse sorting motors (8) are respectively connected to one end of the two sets of bidirectional sorting rollers (7). The sorting auxiliary device (3) is installed inside the front end of the sorting main frame (6). The sorting auxiliary device (3) includes a hydraulic rod (9) and a push plate (10). The push plate (10) is located at the front end inside the sorting main frame (6). There is a set of hydraulic rods (9). The set of hydraulic rods (9) is installed in a transversely symmetrical manner at the front end of the sorting main frame (6). The driving end of the set of hydraulic rods (9) is connected to the front end of the push plate (10). The surface of the push plate (10) is provided with a protective pad (11) made of rubber.

2. The device for rapid screening of products of an automated production line according to claim 1, characterized in that: The sorting main frame (6) includes a frame base plate (12), a first frame side plate (13), and a second frame side plate (14). The frame base plate (12), the first frame side plate (13), and the second frame side plate (14) are smoothly transitioned and integrally formed. The first frame side plate (13) is located at the top front end of the frame base plate (12), and the second frame side plate (14) is located at the top rear end of the frame base plate (12). The bottom outer sides of the first frame side plate (13) and the second frame side plate (14) are provided with auxiliary mounting plates (17). The surface of the auxiliary mounting plates (17) is provided with several sets of locking holes (18).

3. The apparatus for rapid screening of products of an automated production line according to claim 2, characterized in that: The first frame side plate (13) has a feeding slide plate (15) installed at the top in an inclined manner, and the feeding slide plate (15) has a set of feeding side plates (16) distributed symmetrically at the top.

4. The device for rapid screening of products of an automated production line according to claim 1, characterized in that: Both the first discharge device (4) and the second discharge device (5) include a first discharge plate (19), a second discharge plate (20) and a third discharge plate (21). The first discharge plate (19), the second discharge plate (20) and the third discharge plate (21) are distributed in a horizontally equidistant manner. A discharge slide plate (22) installed in an inclined manner is provided between the first discharge plate (19) and the second discharge plate (20). A discharge slide plate (22) installed in an inclined manner is provided between the second discharge plate (20) and the third discharge plate (21).

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