Winnowing module for treating construction waste

By designing an air separation module and utilizing a combination of air separators and belt conveyors, efficient separation of lightweight materials in construction waste was achieved. This solved the problems of poor separation effect and low efficiency in existing technologies, improved the quality and sorting efficiency of recycled aggregates, and reduced land waste.

CN224127893UActive Publication Date: 2026-04-17FUJIAN SOUTHERN HIGHWAY MECHANICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN SOUTHERN HIGHWAY MECHANICAL CO LTD
Filing Date
2025-04-28
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing construction waste sorting equipment is unable to efficiently and accurately separate small, lightweight materials, resulting in high impurity content in recycled aggregates, which affects the recycling and utilization of recycled aggregates. In addition, manual sorting is inefficient, and direct landfilling leads to a waste of land resources.

Method used

Design an air separation module, including first and second belt conveyors, first and second air separators, with the air outlet direction opposite to or the same as the material conveying direction, combined with a material blocking mechanism to achieve effective removal of light materials.

Benefits of technology

It improves the efficiency of construction waste separation, reduces the impurity content in recycled aggregates, reduces the need for manual sorting, and saves land resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winnowing module for treating construction waste. Comprising a bottom frame, a first belt conveyor, a second belt conveyor, a feeding hopper, a first conveying belt, a second conveying belt, a second conveying belt, a first conveying belt and a second conveying belt, wherein the first belt conveyor and the second conveying belt are vertically arranged on the bottom frame at intervals; the first winnowing machine is used for removing light substances in materials conveyed by the first belt conveyor; the second winnowing machine is used for removing light substances in materials conveyed by the second belt conveyor; the first winnowing machine comprises a first fixing frame arranged on the first belt conveyor, a first draught fan arranged on the first fixing frame, a first air outlet pipe with one end connected with the first draught fan and the other end extending in the material conveying direction, and a first air outlet formed in the end of the first air outlet pipe. The first air outlet is opposite to materials falling downwards from the discharging end of the first belt conveyor. By limiting the composition of the winnowing module, the winnowing module is modularly arranged, the winnowing module can be integrated with other equipment, the integration degree is high, the material quality is guaranteed, meanwhile, the installation period is short, and the investment cost is low.
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Description

Technical Field

[0001] This utility model belongs to the technical field of construction waste treatment equipment, specifically relating to an air separation module for treating construction waste. Background Technology

[0002] In my country's urban and rural construction planning, construction waste is often buried or stored in the open without treatment, resulting in enormous waste. In recent years, my country has attached increasing importance to ecological environmental protection, and the recycling and reuse of construction waste has become an urgent problem to be solved.

[0003] In existing technologies, the sorting equipment used in construction waste recycling includes manual sorting, magnetic separators, drum screens, flotation, etc. These sorting devices are all difficult to efficiently and accurately separate the fine lightweight materials in construction waste, resulting in high impurity content in recycled aggregates, which cannot meet the needs of construction. They also have the following disadvantages: (1) poor separation effect of lightweight materials, resulting in high impurity content in recycled aggregates, affecting the recycling and utilization of recycled aggregates; (2) manual sorting is inefficient; (3) direct landfilling damages the soil and wastes land resources; further improvements are needed. Summary of the Invention

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide an air separation module for processing construction waste.

[0005] The present invention adopts the following technical solution:

[0006] A wind separation module for processing construction waste includes a base frame, a first belt conveyor and a second belt conveyor spaced apart on the base frame, a feed hopper on the base frame opposite to the second belt conveyor, a first wind separator for removing light substances from the material conveyed by the first belt conveyor, and a second wind separator for removing light substances from the material conveyed by the second belt conveyor. The air outlet direction of the first wind separator is opposite to the material conveying direction of the first belt conveyor, and the air outlet direction of the second wind separator is in the same direction as the material conveying direction of the second belt conveyor. The first wind separator includes a first fixed frame on the first belt conveyor, a first fan on the first fixed frame, a first air outlet pipe connected at one end to the first fan and extending along the material conveying direction at the other end, and a first air outlet at the end of the first air outlet pipe. The first air outlet is opposite to the material falling downward from the discharge end of the first belt conveyor.

[0007] Furthermore, the second air separator includes a second fixed frame mounted on the first belt conveyor, a second fan mounted on the second fixed frame, an air outlet connected to the second fan, two second air outlet pipes with one end connected to the air outlet and the other end extending downward to the lower side of the second belt conveyor, and two second air outlets respectively mounted at the ends of the two second air outlet pipes. The two second air outlet pipes are respectively mounted on both sides of the second belt conveyor, and the second air outlets are opposite to the material falling downward from the discharge end of the second belt conveyor.

[0008] Furthermore, the first air outlet pipe includes a first air intake section that is connected to the first fan and extends along the material conveying direction, and a first air outlet section that is connected to the first air intake section and bends downward. The first air outlet is located at the end of the first air outlet section, on the side below the discharge end of the first belt conveyor, opposite to the material falling downward from the discharge end of the first belt conveyor.

[0009] Furthermore, it also includes a material blocking mechanism installed on the base frame at the discharge end of the second belt conveyor. The material blocking mechanism includes an air classifier installed on the base frame at the rear end of the discharge end of the second belt conveyor, a material blocking curtain installed on the air classifier extending downward to the upper end of the second belt conveyor, a material passing roller movably installed in the air classifier, two support frames installed opposite to each other on both sides of the air classifier and supporting the ends of the material passing roller, a rotating component installed on the air classifier and connected to and driving the material passing roller to rotate, and two moving components installed on the air classifier and respectively connected to the two support frames. A discharge channel for material to pass is formed between the material passing roller and the discharge end of the second belt conveyor, and a material passing channel for material to pass is formed between the lower end of the material blocking curtain and the top surface of the second belt conveyor.

[0010] Furthermore, the wind separator has movable slots on both sides for moving relative to the support frame. The movable component connects to and drives the relative support frame to move in the movable slots, and includes a movable seat disposed on the side of the wind separator opposite to the support frame, a movable lead screw disposed on the movable seat and connected to the relative support frame, and a positioning nut that cooperates with the movable lead screw and can be fixed on the movable seat.

[0011] Furthermore, the movable component also includes a fixing member for fixing the support frame. The support frame includes two fixing plates that bend outwards from top to bottom to fit against the outside of the air separator. The fixing member includes strip holes that are respectively disposed on the two fixing plates and extend in the opposite direction along the support frame, fixing holes disposed on the outside of the air separator opposite to the strip holes, and fixing bolts that pass through the strip holes and are threaded into the fixing holes.

[0012] Furthermore, it also includes a first mounting frame for mounting the first belt conveyor and a second mounting frame for mounting the second belt conveyor, which are disposed on the base frame. The first mounting frame is supported on the second mounting frame, and the feed hopper is disposed on the second mounting frame opposite to the feed end of the second belt conveyor.

[0013] Furthermore, the first mounting frame and the second mounting frame are movably connected by a first connecting member and a second connecting member that are spaced apart, and the first connecting member and the second connecting member are spaced apart along the material conveying direction.

[0014] Furthermore, the first connector includes a first connecting seat disposed on the second mounting bracket and a first connecting block disposed at the bottom of the first mounting bracket and movably connected to the first connecting seat.

[0015] Furthermore, the second connector includes a second connecting seat disposed on the top of the second mounting bracket, a connecting sleeve extending upwardly connected to the second connecting seat, a second connecting block disposed on the first mounting bracket opposite to the second connecting seat, a connecting rod disposed on the second connecting block that can be embedded in the connecting sleeve, and a limiting member disposed between the connecting rod and the connecting sleeve. The limiting member includes a plurality of limiting holes spaced apart on the connecting sleeve and a limiting block disposed on the connecting rod that can be embedded in the corresponding limiting holes.

[0016] As can be seen from the above description of the present invention, compared with the prior art, the beneficial effects of the present invention are: by limiting the composition of the air separation module, the air separation module is modularly set up, which can be integrated with other equipment, with high integration, ensuring material quality, and at the same time, the installation cycle is short and the investment cost is low. Attached Figure Description

[0017] Figure 1 Schematic diagram of the air separation module Figure 1 ;

[0018] Figure 2 Schematic diagram of the air separation module Figure 2 ;

[0019] Figure 3 Schematic diagram of the air separation module Figure 3 ;

[0020] Figure 4 Schematic diagram of the air separation module Figure 4 ;

[0021] Figure 5 for Figure 1 Enlarged view of some of the structures in the image;

[0022] In the diagram, 1-base frame, 2-first belt conveyor, 3-second belt conveyor, 4-feed hopper, 5-first air separator, 6-second air separator, 7-material blocking mechanism, 8-first mounting frame, 9-second mounting frame, 11-first discharge port, 12-second discharge port, 51-first fixed frame, 52-first air separator, 53-first air outlet pipe, 54-first air outlet, 55-first induced draft section, 56-first air outlet section, 61-second fixed frame, 62-second fan, 63-air outlet interface, 64-second air outlet pipe, 65-second air outlet, 71-air separator hood, 711-moving trough. 72-Blocking curtain, 73-Passing roller, 74-Support frame, 741-Fixed plate, 75-Moving component, 751-Moving seat, 752-Moving screw, 753-Positioning nut, 754-Fixed component, 755-Strip hole, 756-Fixed hole, 757-Fixed bolt, 76-Discharge channel, 81-First connecting component, 811-First connecting seat, 812-First connecting block, 82-Second connecting component, 821-Second connecting seat, 822-Connecting sleeve, 823-Second connecting block, 824-Connecting rod, 825-Limiting component, 826-Limiting hole, 827-Limiting block. Detailed Implementation

[0023] The present invention will be further described below through specific embodiments.

[0024] Reference Figures 1 to 5 As shown, an air separation module for processing construction waste includes a base frame 1, a first belt conveyor 2 and a second belt conveyor 3 spaced apart on the base frame 1, a feed hopper 4 mounted on the base frame 1 opposite to the second belt conveyor 3, a first air separator 5 for removing light substances from the material conveyed by the first belt conveyor 2, a second air separator 6 for removing light substances from the material conveyed by the second belt conveyor 3, a baffle mechanism 7 mounted on the base frame 1 at the discharge end of the second belt conveyor 3, a first mounting frame 8 for mounting the first belt conveyor 2, and a second mounting frame 9 for mounting the second belt conveyor 3, both mounted on the base frame 1. The air outlet direction of the first air separator 5 is opposite to the material conveying direction of the first belt conveyor 2; the air outlet direction of the second air separator 6 is in the same direction as the material conveying direction of the second belt conveyor 3; the first mounting frame 8 is supported on the second mounting frame 9; the feed hopper 4 is mounted on the second mounting frame 9 opposite to the feed end of the second belt conveyor 3; specifically, the length of the first belt conveyor 2 is longer than the length of the second belt conveyor 3.

[0025] The first belt conveyor 2 is inclined upward on the first mounting frame 8 along the conveying direction and is used to convey construction waste with a particle size ≥ 500mm. Its belt width is 1200mm, and a first iron separator can be installed above it to adsorb scrap metal in the construction waste. The first iron separator is a self-unloading iron separator, and a metal hopper for recycling scrap metal is set below it. Specifically, the first belt conveyor 2 is equipped with an emergency stop and a drive motor.

[0026] The second belt conveyor 3 is inclined upward on the second mounting frame 9 along the conveying direction. It is used to convey construction waste with a particle size of <500mm. Its belt width is 800mm, and a second iron separator is installed above it to absorb scrap metal in the construction waste. The second iron separator is a self-unloading type, and a metal hopper for recycling scrap metal is installed below it. Specifically, the second belt conveyor 3 is equipped with an emergency stop and a drive motor.

[0027] The first air separator 5 includes a first fixed frame 51 mounted on the first belt conveyor 2, a first fan 52 mounted on the first fixed frame 51, a first air outlet 53 connected at one end to the first fan 52 and extending along the material conveying direction at the other end, and a first air outlet 54 located at the end of the first air outlet 53. The first air outlet 54 is opposite to the material falling downward from the discharge end of the first belt conveyor 2. Specifically, the first air outlet 53 includes a first air intake section 55 connected to the first fan 52 and extending along the material conveying direction, and a first air outlet section 56 connected to the first air intake section 55 and bending downward. The first air outlet 54 is located at the end of the first air outlet section 55, below the discharge end of the first belt conveyor 2, and opposite to the material falling downward from the discharge end of the first belt conveyor 2. This allows the air coming out of the first air outlet 54 to flow in the opposite direction along the conveying direction, blowing away light substances in the material to remove light substances from the material.

[0028] The second air classifier 6 includes a second fixed frame 61 mounted on the first belt conveyor 9, a second fan 62 mounted on the second fixed frame 61, an air outlet 63 connected to the second fan 62, two second air outlet pipes 64 with one end connected to the air outlet 63 and the other end extending downward to the lower side of the second belt conveyor 3, and two second air outlets 65 respectively located at the ends of the two second air outlet pipes 64. The two second air outlet pipes 64 are respectively located on both sides of the second belt conveyor 3, and the second air outlets 65 are opposite to the material falling downward from the discharge end of the second belt conveyor 3, ensuring uniform airflow from the discharge end of the second belt conveyor 3 and guaranteeing the air classification effect of the material. Specifically, the free end of the second air outlet pipe 64 extends downward to the lower part of the second belt conveyor 3, opposite to the material falling downward from the discharge end of the second belt conveyor 3. Furthermore, the first air classifier 5 and the second air classifier 6 can adjust the blowing angle and airflow according to the characteristics of the incoming raw material.

[0029] The material blocking mechanism 7 includes an air classifier 71 mounted on the base frame 1 at the rear end of the discharge end of the second belt conveyor 3, a material blocking curtain 72 mounted on the air classifier 71 extending downward to the top of the end of the second belt conveyor 3, a material conveying roller 73 movably mounted in the air classifier 71, two support frames 74 mounted opposite each other on both sides of the air classifier 71 and supporting the ends of the material conveying roller 73, a rotating component mounted on the air classifier 71 and connected to and driving the material conveying roller 73 to rotate, and two moving components 75 mounted on the air classifier 71 and respectively connected to the two support frames 74. A discharge channel 76 for material to pass through is formed between the material conveying roller 73 and the discharge end of the second belt conveyor 3; a material conveying channel for material to pass through is formed between the lower end of the material blocking curtain 72 and the top surface of the second belt conveyor 3. The material blocking curtain 72 can prevent light materials from drifting back and affecting the air classifying effect of the second air classifier 6. The air separator 71 has movable grooves 711 on both sides for moving relative to the support frame 74. Specifically, the base frame 1 is provided with a first discharge port 11 opposite to the discharge channel 76 and a second discharge port 12 located behind the first discharge port 11. The second discharge port 12 is located behind the material conveyor roller 73. When the material falls downward from the discharge end of the second belt conveyor 3, the air blown out by the second air outlet pipe 64 flows in the same direction as the conveying direction, blowing the light substances in the material backward, passing through the material roller 73 and entering the second discharge port 12, and then entering the corresponding hopper for storage. The material after removing the light substances continues to fall downward from the discharge channel 76 into the first discharge port 11, and then enters the corresponding hopper for storage. Furthermore, the rotating component includes a rotating motor connected to one end of the material conveyor roller 73, and the other end of the material conveyor roller 73 is supported on the support frame 74 by a bearing.

[0030] The movable assembly 75 connects to and drives the relative support frame 74 to move in the movable slot 711. It includes a movable seat 751 disposed on the side of the air separator 71 opposite to the support frame 74, a movable lead screw 752 disposed on the movable seat 751 and connected to the relative support frame 74, a positioning nut 753 that cooperates with the movable lead screw 752 and can be fixed on the movable seat 751, and a fixing member 754 for fixing the support frame 74. The support frame 74 includes two fixing plates 741 that are bent outwards from top to bottom to fit against the outside of the air separator 71. The fixing member 754 includes a strip hole 755 disposed on the two fixing plates 754 and extending in the opposite direction along the support frame 74, a fixing hole 756 disposed on the outside of the air separator 71 opposite to the strip hole 755, and a fixing bolt 757 that passes through the strip hole 755 and is threaded into the fixing hole 756.

[0031] The first mounting frame 8 and the second mounting frame 9 are movably connected by a first connector 81 and a second connector 82 that are spaced apart. The first connector 81 and the second connector 82 are spaced apart along the material conveying direction. The first connector 81 includes a first connecting seat 811 disposed on the second mounting frame 9 and a first connecting block 812 disposed at the bottom of the first mounting frame 8 and movably connected to the first connecting seat 811.

[0032] The second connecting member 82 includes a second connecting seat 821 disposed on the top of the second mounting bracket 9, a connecting sleeve 822 extending upwardly connected to the second connecting seat 821, a second connecting block 823 disposed on the first mounting bracket 8 opposite to the second connecting seat 821, a connecting rod 824 disposed on the second connecting block 823 that can be embedded in the connecting sleeve 822, and a limiting member 825 disposed between the connecting rod 824 and the connecting sleeve 822. Specifically, the limiting member 825 includes a plurality of limiting holes 826 spaced apart on the connecting sleeve 822 and a limiting block 827 disposed on the connecting rod 824 that can be embedded in the corresponding limiting holes 826. During transportation, the height of the discharge end of the first belt conveyor 3 can be adjusted through the second connecting member 82 for transportation purposes.

[0033] This application defines the composition of the air separation module, enabling it to be modularized and integrated with other equipment. This high level of integration ensures material quality while also resulting in a short installation cycle and low investment cost.

[0034] The above description is merely a preferred embodiment of the present utility model, and therefore cannot be construed as limiting the scope of the present utility model. All equivalent changes and modifications made in accordance with the scope of the present utility model application and the contents of the specification should still fall within the scope of the present utility model application.

Claims

1. An air classification module for processing construction waste, characterized by: The system includes a base frame, a first belt conveyor and a second belt conveyor spaced apart on the base frame, a feed hopper on the base frame opposite to the second belt conveyor, a first air separator for removing light substances from the material conveyed by the first belt conveyor, and a second air separator for removing light substances from the material conveyed by the second belt conveyor. The air outlet direction of the first air separator is opposite to the material conveying direction of the first belt conveyor, and the air outlet direction of the second air separator is in the same direction as the material conveying direction of the second belt conveyor. The first air separator includes a first fixed frame on the first belt conveyor, a first fan on the first fixed frame, a first air outlet pipe connected at one end to the first fan and extending along the material conveying direction at the other end, and a first air outlet at the end of the first air outlet pipe. The first air outlet is opposite to the material falling downward from the discharge end of the first belt conveyor.

2. An air classification module for processing construction waste according to claim 1, wherein: The second air separator includes a second fixed frame mounted on the first belt conveyor, a second fan mounted on the second fixed frame, an air outlet connected to the second fan, two second air outlet pipes with one end connected to the air outlet and the other end extending downward to the lower side of the second belt conveyor, and two second air outlets respectively located at the ends of the two second air outlet pipes. The two second air outlet pipes are respectively located on both sides of the second belt conveyor, and the second air outlets are opposite to the material falling downward from the discharge end of the second belt conveyor.

3. A wind sifting module for processing construction waste according to claim 1, characterized in that: The first air outlet pipe includes a first air intake section that is connected to the first fan and extends along the material conveying direction, and a first air outlet section that is connected to the first air intake section and bends downward. The first air outlet is located at the end of the first air outlet section, on the side below the discharge end of the first belt conveyor, opposite to the material falling downward from the discharge end of the first belt conveyor.

4. A wind sifting module for processing construction waste according to claim 1, characterized in that: It also includes a material blocking mechanism installed on the base frame at the discharge end of the second belt conveyor. The material blocking mechanism includes an air classifier installed on the base frame at the rear end of the discharge end of the second belt conveyor, a material blocking curtain installed on the air classifier extending downward to the upper end of the second belt conveyor, a material passing roller movably installed in the air classifier, two support frames installed opposite to each other on both sides of the air classifier and supporting the two ends of the material passing roller, a rotating component installed on the air classifier and connected to and driving the material passing roller to rotate, and two moving components installed on the air classifier and respectively connected to the two support frames. A discharge channel for material to pass is formed between the material passing roller and the discharge end of the second belt conveyor, and a material passing channel for material to pass is formed between the lower end of the material blocking curtain and the top surface of the second belt conveyor.

5. An air classification module for processing construction waste according to claim 4, wherein: The wind separator has movable slots on both sides for moving relative to the support frame. The movable component connects to and drives the relative support frame to move in the movable slots. It includes a movable seat on the side of the wind separator opposite to the support frame, a movable lead screw on the movable seat connected to the relative support frame, and a positioning nut that cooperates with the movable lead screw to be fixed on the movable seat.

6. An air classification module for processing construction waste according to claim 5, wherein: The movable component also includes a fixing member for fixing the support frame, the support frame including two fixing plates that bend outwards from top to bottom to fit against the outside of the air separator, the fixing member including strip holes respectively provided on the two fixing plates that extend in the opposite direction along the support frame, fixing holes provided on the outside of the air separator opposite to the strip holes, and fixing bolts that pass through the strip holes and are threaded into the fixing holes.

7. The air separation module for processing construction waste according to claim 1, characterized in that: It also includes a first mounting frame for mounting a first belt conveyor and a second mounting frame for mounting a second belt conveyor, which are mounted on a base frame. The first mounting frame is supported on the second mounting frame, and the feed hopper is mounted on the second mounting frame opposite to the feed end of the second belt conveyor.

8. An air classification module for processing construction waste according to claim 7, wherein: The first mounting frame and the second mounting frame are movably connected by a first connector and a second connector that are spaced apart, and the first connector and the second connector are spaced apart along the material conveying direction.

9. An air classification module for processing construction waste according to claim 8, wherein: The first connector includes a first connecting seat disposed on the second mounting bracket and a first connecting block disposed at the bottom of the first mounting bracket and movably connected to the first connecting seat.

10. An air classification module for processing construction waste according to claim 8, wherein: The second connector includes a second connecting seat disposed on the top of the second mounting bracket, a connecting sleeve extending upward from the second connecting seat, a second connecting block disposed on the first mounting bracket opposite to the second connecting seat, a connecting rod disposed on the second connecting block that can be embedded in the connecting sleeve, and a limiting member disposed between the connecting rod and the connecting sleeve. The limiting member includes a plurality of limiting holes spaced apart on the connecting sleeve and a limiting block disposed on the connecting rod that can be embedded in the corresponding limiting holes.