Stretch bending and straightening machine for aluminum alloy profile machining

By introducing a spray cleaning structure and a circulating water system into the bending and straightening machine for aluminum alloy profile processing, the problems of poor cleaning effect and damage to aluminum alloy profiles have been solved, achieving efficient cleaning and water resource recycling.

CN224128475UActive Publication Date: 2026-04-17YANCHENG JIAFENG MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
YANCHENG JIAFENG MASCH MFG CO LTD
Filing Date
2025-04-17
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing aluminum alloy profile bending and straightening machines have problems during the cleaning process, such as the cleaning sponge not being able to effectively wipe the aluminum alloy wires, and the aluminum alloy profiles are easily damaged or have poor straightening effect when impurities adhere to the surface.

Method used

The system employs a spray cleaning structure, including a water tank, a powerful water pump, spray heads, filter sponges, and an electric cylinder. Through the combined use of spraying, brush plates, and wiping blocks, the surface of aluminum alloy profiles is cleaned and dried. The spray water is recycled to improve the cleaning effect.

Benefits of technology

It achieves efficient cleaning of aluminum alloy profiles, avoids damage during the cleaning process, improves straightening effect, and realizes the recycling of water resources.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224128475U_ABST
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Abstract

The utility model discloses a stretch-bending straightener for aluminum alloy section processing, which comprises a stretch-bending straightening structure, spray cleaning structures are arranged on two sides of the stretch-bending straightening structure, the stretch-bending straightening structure comprises a hollow bearing table, a stretch-bending straightening component is fixedly mounted above the hollow bearing table, and a water tank is mounted below the hollow bearing table in an inlaying and penetrating manner. Meanwhile, a connecting column fixedly installed on the upper portion of the interior of the hollow bearing table is fixedly installed in the water tank, a powerful water pump is fixedly installed in the water tank, a connecting pipe with one end extending into the hollow bearing table is installed on one side of the hollow bearing table in an embedded mode, and a connecting hopper with a grating inside is installed at the other end of the connecting pipe in an embedded and penetrating mode; and meanwhile, filtering sponge is laid in the connecting hopper, the spraying cleaning structure comprises a flange connecting cylinder with the interior being of a hollow structure, a connecting groove is formed in the bottom of the flange connecting cylinder in a penetrating mode, and according to the stretch-bending straightening machine for aluminum alloy profile machining, water recycling is achieved through the arranged water tank.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy profile processing technology, specifically to a tension bending and straightening machine for aluminum alloy profile processing. Background Technology

[0002] For transporting aluminum alloy wire, an I-shaped winding drum is used. Therefore, the aluminum alloy wire needs to be straightened before forming and inserting. The traditional method is to manually straighten the aluminum alloy wire by pressure. The straightening accuracy is not high enough, and it is easy to have indentations due to uneven force. After searching, it was found that the existing technology disclosed in the patent application, CN215355898U, is a bending and straightening machine for processing aluminum alloy wire. It includes a bearing table, a first fixing block is fixedly installed on the upper end of the bearing table, a second fixing block is fixedly installed on the right end of the first fixing block, a first cylinder is fixedly installed on the upper end of the second fixing block, a first fixing plate is fixedly installed on the upper end of the bearing table, a second fixing plate is fixedly installed on the upper end of the first fixing plate, and a rotating roller is movably arranged on the upper end of the second fixing plate. A first groove is fixedly opened on the outer wall of the rotating roller. This aluminum alloy wire bending and straightening machine achieves the straightening and transportation of wires by setting up multiple rotating rollers and motors. By setting up a first cylinder, a second cylinder, and a third cylinder, as well as a pressure plate, a first pressure block, a first movable block, and a second movable block, it achieves further straightening of the wires. The bending effect of the wires can be achieved by using the first pressure block and the first movable block in combination, making it easy to use.

[0003] In summary: Although the above case solved the problem of bending and straightening, the above solution involves using springs and cleaning sponges to clean the aluminum alloy wire. However, due to the elasticity of the springs, the cleaning sponges may not be able to effectively clean the aluminum alloy wire. Furthermore, after straightening, if impurities adhere to the surface of the aluminum alloy profile, the cleaning process may result in damage to the aluminum alloy profile or poor straightening effect. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of the existing technology by providing a tension bending and straightening machine for aluminum alloy profile processing. This solves the problem that in the above-mentioned solutions proposed in the background art, when cleaning the aluminum alloy wire with a spring and a cleaning sponge, the elasticity of the spring prevents the cleaning sponge from effectively cleaning the aluminum alloy wire. Furthermore, in the above-mentioned solutions, after straightening, if impurities adhere to the surface of the aluminum alloy profile, the aluminum alloy profile may be damaged or the straightening effect may be poor during the straightening process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a bending and straightening machine for processing aluminum alloy profiles, comprising a bending and straightening structure, wherein spray cleaning structures are provided on both sides of the bending and straightening structure;

[0006] The bending straightening structure includes a hollow support table on top of which bending straightening components are fixedly installed, and a water tank is embedded and installed through the bottom of the hollow support table. At the same time, a connecting column is fixedly installed inside the water tank and fixedly installed inside the hollow support table.

[0007] A powerful water pump is fixedly installed inside the water tank.

[0008] By adopting the above technical solution, water can be recycled through the water tank.

[0009] Preferably, a connecting pipe is embedded in one side of the hollow support table, extending into the interior of the hollow support table, and a connecting hopper with an internal grid is embedded in the other end of the connecting pipe, while a filter sponge is laid inside the connecting hopper.

[0010] By adopting the above technical solution, the filter sponge can achieve filtration and interception.

[0011] Preferably, the spray cleaning structure includes a flange connecting cylinder with a hollow internal structure, and a connecting groove is provided through the bottom of the flange connecting cylinder. At the same time, a cavity ring is fixedly installed inside the flange connecting cylinder, and a spray head is embedded and installed through the cavity ring. A branch pipe is embedded and installed through the rear side of the cavity ring, and the other end of the branch pipe extends through the water tank and is connected to a high-power water pump.

[0012] By adopting the above technical solution, the branch pipes are designed to achieve three-end installation and connection.

[0013] Preferably, an electric cylinder is embedded in the surface of the flange connecting cylinder, and the output end of the electric cylinder is fixedly connected to the brush plate and the wiping block respectively. At the same time, the flange connecting cylinder is fixedly installed on both sides of the bending and straightening assembly, and the bottom of the flange connecting cylinder is fixedly installed to the connecting bucket.

[0014] By adopting the above technical solution, the wiping block is set up to adjust the wiping function.

[0015] Preferably, the cavity ring is provided in one set, and each cavity ring is provided with eight spray heads.

[0016] By adopting the above technical solution, the hollow ring is used to achieve the purpose of embedding and through-installation.

[0017] Preferably, there are two sets of electric cylinders, and the electric cylinders are symmetrically arranged about the flange connecting cylinder axis.

[0018] By adopting the above technical solution, the electric cylinder can be used to achieve synchronous or individual control and drive adjustment.

[0019] Compared with the prior art, the beneficial effects of this utility model are: the aluminum alloy profile processing tension bending and straightening machine,

[0020] (1) This case solves the problem in the above solution where the spring and cleaning sponge cannot effectively clean the aluminum alloy wire when wiping it with the spring. In addition, the above solution also solves the problem where the aluminum alloy profile is damaged or the straightening effect is poor when there are impurities on the surface of the aluminum alloy profile after straightening. When the aluminum alloy profile needs to be straightened by bending, the aluminum alloy profile is extended into the flange connecting cylinder and the spray water is delivered to the cavity ring and spray head to spray and clean the surface of the aluminum alloy profile during the delivery process. During the spraying process, the brush plate cleans and sweeps the impurities on the surface of the aluminum alloy profile. At the same time, the straightened aluminum alloy profile is sprayed and cleaned again by another cavity ring and spray head. After cleaning, the aluminum alloy profile is wiped and dried by the wiping block.

[0021] (2) By setting up a bending and straightening structure, the problem of the spray water not being able to be recycled is solved. The sprayed water is transported to the inside of the connecting bucket through the filter sponge. The spray water that enters the connecting bucket flows back into the water tank for recycling. At the same time, when the filter sponge is used for a long time, you can reach into the flange connecting cylinder to pull out the filter sponge and replace it with a new filter sponge. Attached Figure Description

[0022] Figure 1 This is a frontal cross-sectional view of the present invention.

[0023] Figure 2 This is a schematic diagram of the hollow load-bearing table, bending and straightening component, water tank, high-power water pump, connecting pipe and connecting bucket of this utility model;

[0024] Figure 3 This is a schematic diagram of the connecting bucket and filter sponge structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the flange connecting cylinder and electric cylinder of this utility model;

[0026] Figure 5 This is a partial structural diagram of the flange connecting cylinder and connecting groove of this utility model;

[0027] Figure 6 This is a partial structural diagram of the cavity ring, spray head, and branch pipe of this utility model;

[0028] Figure 7 This is a partial structural diagram of the electric cylinder, brush plate, and wiping block of this utility model.

[0029] In the diagram: 1. Bending and straightening structure; 101. Hollow bearing table; 102. Bending and straightening component; 103. Water tank; 104. Powerful water pump; 105. Connecting pipe; 106. Connecting hopper; 107. Filter sponge; 2. Spray cleaning structure; 201. Flange connecting cylinder; 202. Connecting groove; 203. Hollow ring; 204. Spray head; 205. Branch pipe; 206. Electric cylinder; 207. Brush plate; 208. Wiping block. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-7 This utility model provides a technical solution: a tension bending and straightening machine for processing aluminum alloy profiles, such as... Figure 1 , Figure 2 and Figure 3 As shown, the structure includes a bending straightening structure 1. The bending straightening structure 1 includes a hollow support table 101 on which a bending straightening component 102 is fixedly installed. A water tank 103 is embedded and installed through the hollow support table 101. A connecting column fixedly installed inside the water tank 103 is fixedly installed inside the hollow support table 101. A powerful water pump 104 is fixedly installed inside the water tank 103. The hollow support table 101 and the bending straightening component 102 are both installed using the components in the comparative document. Using the components in the comparative document to set up the above two effectively supports the overall structure and effectively performs bending straightening treatment on the aluminum alloy profile.

[0032] Furthermore, in the above scheme, a connecting pipe 105 is embedded on one side of the hollow support table 101, extending into the interior of the hollow support table 101, and a connecting bucket 106 with an internal grid is embedded and installed at the other end of the connecting pipe 105. At the same time, a filter sponge 107 is laid inside the connecting bucket 106.

[0033] like Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, the bending straightening structure 1 has spray cleaning structures 2 on both sides. The spray cleaning structure 2 includes a flange connecting cylinder 201 with a hollow internal structure, and a connecting groove 202 is opened through the bottom of the flange connecting cylinder 201. At the same time, a cavity ring 203 is fixedly installed inside the flange connecting cylinder 201. One set of cavity rings 203 is provided, and eight spray heads 204 are provided inside each cavity ring 203. By setting one set of two of the above components, it not only reflects the matching installation of the same number of the above components, but also reflects the practicality of the installation of the above components and the spray cleaning effect on the aluminum alloy profile. When the above-mentioned components are arranged in a set of two, the symmetry of the installation of the above-mentioned components is reflected. At the same time, when a single cavity ring 203 is equipped with eight spray heads 204, it can effectively carry out comprehensive spray cleaning treatment for aluminum alloy profiles. The spray heads 204 are embedded and installed through the cavity ring 203, and a branch pipe 205 is embedded and installed through the rear side of the cavity ring 203. The other end of the branch pipe 205 passes through the water tank 103 and extends into the water tank 103 to be installed and connected to the powerful water pump 104. The water tank 103 is equipped with inlet and outlet water valve pipes at the rear side, so as to facilitate the injection and discharge of cleaning inside the water tank 103.

[0034] Furthermore, in the above scheme, an electric cylinder 206 is embedded in the surface of the flange connecting cylinder 201. Two sets of electric cylinders 206 are provided, and the electric cylinders 206 are symmetrically arranged about the axis of the flange connecting cylinder 201. When the above components are provided in two sets of four, the axial symmetry of the installation of the above components is reflected, as well as the synchronous or individual control and drive adjustment of the above components. When the above components are provided in two sets of four, the relative adjustment and variation of the brush plate 207 and wiping block 208 carried by the above components are reflected. The output end of the electric cylinder 206 is fixedly connected to the brush plate 207 and wiping block 208 respectively. At the same time, the flange connecting cylinder 201 is fixedly installed on both sides of the bending and straightening assembly 102, and the bottom of the flange connecting cylinder 201 is fixedly installed with the connecting bucket 106.

[0035] In the above scheme, when the aluminum alloy profile needs to be bent and straightened, the aluminum alloy profile is extended into the flange connecting cylinder 201 and then sprayed with water into the cavity ring 203 and spray head 204 to spray and clean the surface of the aluminum alloy profile during the conveying process. During the spraying process, the brush plate 207 cleans and sweeps away impurities on the surface of the aluminum alloy profile. At the same time, the straightened aluminum alloy profile is sprayed and cleaned again through another cavity ring 203 and spray head 204. The cleaned aluminum alloy profile is then wiped and dried by the wiping block 208. The sprayed water is then transported into the water tank 103 through the filter sponge 107, connecting pipe 105 and connecting bucket 106 for circulation by the powerful water pump 104.

[0036] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A stretch-bending straightening machine for processing an aluminum alloy profile, comprising a stretch-bending straightening structure (1), characterized in that: The bending straightening structure (1) is equipped with a spray cleaning structure (2) on both sides; The bending straightening structure (1) includes a hollow support table (101) on which a bending straightening component (102) is fixedly installed, and a water tank (103) is embedded and installed through the bottom of the hollow support table (101). At the same time, a connecting column is fixedly installed inside the water tank (103) and fixedly installed inside the hollow support table (101). A powerful water pump (104) is fixedly installed inside the water tank (103).

2. A stretch bending straightening machine for processing an aluminum alloy profile according to claim 1, characterized in that: A connecting pipe (105) is embedded in one side of the hollow support table (101) and extends into the interior of the hollow support table (101). The other end of the connecting pipe (105) is embedded in a connecting hopper (106) with an internal grid. At the same time, a filter sponge (107) is laid inside the connecting hopper (106).

3. A stretch bending straightening machine for aluminum alloy profile machining according to claim 1, characterized in that: The spray cleaning structure (2) includes a flange connecting cylinder (201) with a hollow internal structure, and a connecting groove (202) is provided through the bottom of the flange connecting cylinder (201). At the same time, a cavity ring (203) is fixedly installed inside the flange connecting cylinder (201). A spray head (204) is embedded and installed through the cavity ring (203). A branch pipe (205) is embedded and installed through the rear side of the cavity ring (203). At the same time, the other end of the branch pipe (205) passes through the water tank (103) and extends into the water tank (103) to be installed and connected to the powerful water pump (104).

4. A stretch leveler for processing an aluminum alloy profile according to claim 3, characterized in that: An electric cylinder (206) is embedded in the surface of the flange connecting cylinder (201), and the output end of the electric cylinder (206) is fixedly connected to the brush plate (207) and the wiping block (208) respectively. At the same time, the flange connecting cylinder (201) is fixedly installed on both sides of the bending straightening assembly (102), and the bottom of the flange connecting cylinder (201) is fixedly installed with the connecting bucket (106).

5. A stretch leveler for processing an aluminum alloy profile according to claim 3, characterized in that: The cavity ring (203) is provided in one set, and each cavity ring (203) is provided with eight spray heads (204).

6. A stretch leveler for processing an aluminum alloy profile according to claim 4, characterized in that: Two sets of electric cylinders (206) are provided, and the electric cylinders (206) are symmetrically arranged about the axis of the flange connecting cylinder (201).

Citation Information

Patent Citations

  • Stretch-bending straightening machine for aluminum alloy wire machining

    CN215355898U