Stay cable cutting and fixing device

By designing a cable-stayed bridge cutting and fixing device, and utilizing clamping arms and protective rubber sheets, the problems of low efficiency and safety risks in traditional cable-stayed bridge cutting were solved, achieving high-precision and safe cable-stayed bridge cutting.

CN224128704UActive Publication Date: 2026-04-17SHANDONG SHITONG HIGHWAY CONSTR CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG SHITONG HIGHWAY CONSTR CO LTD
Filing Date
2025-04-18
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional methods of cutting and fixing cable stays rely on manual operation, which is inefficient and poses safety risks, such as easy deviation of the cutting angle and easy splashing of steel chips.

Method used

A cable-stayed bridge cutting and fixing device was designed, including a base, a U-shaped frame, a clamping arm, and a protective component. The clamping arm is attached to the surface of the cable-stayed bridge to prevent positional displacement, and a protective rubber cloth is used to block flying debris.

Benefits of technology

It improves cutting precision and safety, is applicable to cable stays of different sizes, and reduces safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a stay cable cutting and fixing device, which belongs to the technical field of bridge construction and comprises a base, U-shaped frames are fixedly connected to two ends of the top of the base, clamping arms a are arranged inside the U-shaped frames, clamping arms b are fixedly connected to the top of the base and are positioned below the clamping arms a, and two clamping pieces are fixedly connected to two sides of each clamping arm b. The stay cable cutting device has the advantages that when a stay cable is cut, a worker can arrange the stay cable between the two U-shaped frames in a penetrating mode, the clamping groove and the clamping piece are in a clamped state through descending of the clamping arm a, meanwhile, the clamping arm a and the clamping arm b are both attached to the surface of the stay cable, and the stay cable is cut. The stay cable cutting device can be used for cutting stay cables of different sizes, so that the position deviation condition of the stay cables in the cutting process can be avoided, the cutting precision can be improved, the stay cable cutting device can be suitable for stay cables of different sizes through the use of a clamping arm a and a clamping arm b, and the applicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of bridge construction technology, and in particular to a cable-stayed bridge cutting and fixing device. Background Technology

[0002] A cable-stayed bridge is a type of bridge that uses stay cables to suspend the bridge deck. It is a structural system composed of a pressure-bearing tower, tension cables, and bending-resistant beams. Due to their large spans, ability to cross wide obstacles, and aesthetic appeal, cable-stayed bridges have developed rapidly both domestically and internationally. The stay cables are the main load-bearing components that directly transfer the weight of the main beam and bridge deck to the towers. Cutting and fixing devices are required during the production of stay cables.

[0003] Currently, in the process of bridge construction and maintenance, the cutting and fixing of stay cables is an important procedure. The traditional method is as follows: the workers place the stay cable to be cut on the cutting table, align the cutting part of the stay cable with the cutting disc, press the stay cable firmly, and drive the cutting disc to rotate at high speed through the cutting motor to achieve the purpose of cutting the stay cable. However, this method relies heavily on manual operation, which is not only inefficient, but also prone to safety risks: the cutting angle is easy to deviate and steel chips are easy to fly. Utility Model Content

[0004] In view of the above-mentioned problems existing in the prior art, the main purpose of this utility model is to provide a cable-stayed bridge cutting and fixing device.

[0005] The technical solution of this utility model is as follows: a cable-stayed bridge cutting and fixing device includes a base, with U-shaped frames fixedly connected to both ends of the top of the base, a clamping arm a inside the U-shaped frame, a clamping arm b fixedly connected to the top of the base and below the clamping arm a, two clips fixedly connected to both sides of the clamping arm b, and a slot for cooperating with the clips inside the clamping arm a, the slot engaging with the corresponding clip.

[0006] By adopting the above technical solution, the stay cable is threaded between two U-shaped frames, and the clamping arm a is lowered to make the slot and the clamping piece engage. At the same time, both clamping arms a and b are in contact with the surface of the stay cable, thereby preventing the stay cable from shifting position during the cutting process and thus improving the cutting accuracy.

[0007] In a preferred embodiment, an L-shaped bracket is fixedly connected to the top of the base and between the two U-shaped frames. A protective component is provided on the outside of the L-shaped bracket. The protective component includes a roller frame fixedly connected to one end of the top of the L-shaped bracket. A take-up roller is rotatably installed inside the roller frame. A protective rubber cloth is wound around the outside of the take-up roller.

[0008] By adopting the above technical solution, the protective rubber cloth on the take-up roller is dropped, thereby blocking the flying debris and improving the safety of the device.

[0009] In a preferred embodiment, the L-shaped bracket is provided with a cutting assembly inside. The cutting assembly includes a frame disposed inside the L-shaped bracket, a drive motor is fixedly mounted on the outside of the frame, and a cutting tool is rotatably mounted inside the frame. The output shaft of the drive motor extends into the inside of the frame and is fixedly connected to the rotation shaft of the cutting tool.

[0010] By adopting the above technical solution, the rotation of the output shaft of the drive motor can drive the cutting tool to rotate at high speed, so as to achieve the purpose of cutting the cable-stayed bridge.

[0011] In a preferred embodiment, a cylinder b is fixedly installed on the top of each U-shaped frame, and the piston rod of each cylinder b passes through the U-shaped frame and is fixedly connected to the clamping arm a.

[0012] By adopting the above technical solution, the use of cylinder b can provide a power source for lifting and lowering clamping arm a.

[0013] In a preferred embodiment, a support plate is fixedly connected to one side of the frame, and a cylinder a is fixedly installed at one end of the top of the L-shaped bracket, with the piston rod of the cylinder a fixedly connected to the support plate.

[0014] By adopting the above technical solution, the piston rod of cylinder a can extend and retract, thereby driving the support plate to move up and down, and thus adjusting the cutting height of the cutting tool.

[0015] In a preferred embodiment, a collecting plate is fixedly connected to the outside of the L-shaped bracket and below the roller frame, and a counterweight rod is fixedly connected to one end of the winding roller, with the counterweight rod placed inside the collecting plate.

[0016] By adopting the above technical solution, the counterweight rod inside the collection plate is removed, and the weight of the counterweight rod drives the protective rubber cloth to fall, thereby blocking the flying debris with the help of the protective rubber cloth.

[0017] In a preferred embodiment, the rotation shaft of the take-up roller extends to the outside of the roller frame and is fixedly connected to a throttle.

[0018] By adopting the above technical solution, the take-up roller can be rotated by using a throttle.

[0019] In a preferred embodiment, both clamping arms a and b are made of stainless steel, a controller is externally connected to the outer side of the base, and rubber pads are fixedly connected to the inner walls of both clamping arms a and b.

[0020] By adopting the above technical solution and setting the rubber pad layer, damage to the surface of the stay cable can be prevented.

[0021] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0022] 1. In this utility model, when cutting the stay cable, the operator can thread the stay cable between two U-shaped frames and use the descent of clamping arm a to make the slot and clamp engage. At the same time, clamping arm a and clamping arm b are in close contact with the surface of the stay cable, thereby preventing the stay cable from shifting position during the cutting process, thus improving the cutting accuracy. Furthermore, by using clamping arm a and clamping arm b, it can be used for stay cables of different sizes, improving the applicability of the device.

[0023] 2. In this utility model, during the cutting process of the cable-stayed bridge, the protective rubber cloth on the take-up roller can be dropped, thereby blocking the flying debris with the help of the protective rubber cloth, which can improve the safety of the device. Furthermore, by rotating the take-up roller in the opposite direction, the protective rubber cloth can be wound up. Attached Figure Description

[0024] Figure 1 This utility model provides an overall perspective view of a cable-stayed bridge cutting and fixing device;

[0025] Figure 2 The present invention provides a rear view of a cable-stayed bridge cutting and fixing device;

[0026] Figure 3 This utility model provides a schematic diagram of the clamping arm a and clamping arm b of a cable-stayed bridge cutting and fixing device;

[0027] Figure 4 This utility model provides a cable-stayed bridge cutting and fixing device. Figure 1 Enlarged view of point A in the middle.

[0028] Legend: 1. Base; 2. L-shaped bracket; 3. Cylinder a; 4. U-shaped frame; 5. Cylinder b; 6. Clamping arm a; 7. Clamping arm b; 8. Protective rubber sheet; 9. Frame; 10. Drive motor; 11. Support plate; 12. Take-up roller; 13. Roller frame; 14. Collecting plate; 15. Slot; 16. Clamping device. Detailed Implementation

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0030] Reference Figure 1-4 A cable-stayed bridge cutting and fixing device includes a base 1, with U-shaped frames 4 fixedly connected to both ends of the top of the base 1. Clamping arms a6 are provided inside the U-shaped frames 4. A clamping arm b7 is fixedly connected to the top of the base 1 and below the clamping arms a6. Two clips 16 are fixedly connected to both sides of the clamping arms b7. The clamping arms a6 have slots 15 inside that engage with the clips 16. When cutting the cable-stayed bridge, the operator can thread the cable between the two U-shaped frames 4 and lower the clamping arms a6 to engage the slots 15 and clips 16. Simultaneously, both clamping arms a6 and b7 are in contact with the surface of the cable-stayed bridge, thus preventing positional displacement of the cable during cutting and improving cutting accuracy. Furthermore, the use of clamping arms a6 and b7 allows the device to be used with cable-stayed bridges of different sizes, improving its applicability.

[0031] Specifically, an L-shaped bracket 2 is fixedly connected to the top of the base 1 and between the two U-shaped frames 4. A protective component is provided on the outside of the L-shaped bracket 2. The protective component includes a roller frame 13 fixedly connected to one end of the top of the L-shaped bracket 2. A take-up roller 12 is rotatably installed inside the roller frame 13. During the cutting of the cable-stayed bridge, the protective rubber cloth 8 on the take-up roller 12 can be dropped, thereby blocking the flying debris and improving the safety of the device. Reverse rotation of the take-up roller 12 can achieve the purpose of winding up the protective rubber cloth 8. The protective rubber cloth 8 is wrapped around the outside of the take-up roller 12. A cutting assembly is provided, comprising a frame 9 housed inside the L-shaped bracket 2. A drive motor 10 is fixedly mounted on the outside of the frame 9, and a cutting blade is rotatably mounted inside the frame 9. The output shaft of the drive motor 10 extends into the inside of the frame 9 and is fixedly connected to the rotation shaft of the cutting blade. The rotation of the output shaft of the drive motor 10 drives the cutting blade to rotate at high speed to achieve the purpose of cutting the cable-stayed bridge. A cylinder b5 is fixedly mounted on the top of each U-shaped frame 4. The piston rod of each cylinder b5 passes through the U-shaped frame 4 and is fixedly connected to the clamping arm a6. The use of the cylinder b5 provides the power source for lifting and lowering the clamping arm a6.

[0032] Specifically, a support plate 11 is fixedly connected to one side of the frame 9, and a cylinder a3 is fixedly installed at one end of the top of the L-shaped bracket 2. By extending and retracting the piston rod of the cylinder a3, the support plate 11 can be moved up and down, thereby adjusting the cutting height of the cutting tool. The piston rod of the cylinder a3 is fixedly connected to the support plate 11. A collecting plate 14 is fixedly connected to the outside of the L-shaped bracket 2 and below the roller frame 13. A counterweight rod is fixedly connected to one end of the take-up roller 12. The counterweight rod is placed inside the collecting plate 14. When the protective rubber cloth 8 is not needed, it can be rolled up and the counterweight rod is placed inside the collecting plate 14 to play a certain storage role. The rotation shaft of the take-up roller 12 extends to the outside of the roller frame 13 and is fixedly connected to a handle. The take-up roller 12 can be rotated by using the handle. Rubber pads are fixedly connected to the inner walls of the clamping arms a6 and b7. The rubber pads can prevent damage to the surface of the cable.

[0033] Working principle: First, the device is moved to the construction site, and the stay cable is threaded between two U-shaped frames 4. Then, the cylinder b5 is activated by the external controller, causing the clamping arm a6 to descend, engaging the slot 15 and the clamp 16 until both clamping arms a6 and b7 are in contact with the surface of the stay cable. This prevents the stay cable from shifting during cutting. Furthermore, the use of clamping arms a6 and b7 allows the device to be used with stay cables of different sizes, improving its applicability. Then, the collected... The counterweight rod inside plate 14 is removed, and its weight is used to pull the protective rubber cloth 8 down, thereby blocking the flying debris and improving the safety of the device. The control cylinder a3 is started to move the support plate 11 and the cutting tool above the cable. At the same time, the drive motor 10 is started, and the high-speed rotation of the cutting tool is used to cut the cable. After the cable is cut, the handle can be turned in the opposite direction to roll up the protective rubber cloth 8 and place the counterweight rod inside the collecting plate 14.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0035] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A stay cable cutting fixture comprising a base (1), characterized in that: Both ends of the base (1) are fixedly connected to a U-shaped frame (4). The U-shaped frame (4) is provided with a clamping arm a (6). The base (1) is fixedly connected to a clamping arm b (7) at the top and below the clamping arm a (6). Both sides of the clamping arm b (7) are fixedly connected to two clips (16). The clamping arm a (6) is provided with a slot (15) inside to cooperate with the clip (16). The slot (15) engages with the corresponding clip (16).

2. A stay cable cutting fixture as defined in claim 1, wherein: An L-shaped bracket (2) is fixedly connected to the top of the base (1) and between the two U-shaped frames (4). A protective component is provided on the outside of the L-shaped bracket (2). The protective component includes a roller frame (13) fixedly connected to one end of the top of the L-shaped bracket (2). A take-up roller (12) is rotatably installed inside the roller frame (13). A protective rubber cloth (8) is wrapped around the outside of the take-up roller (12).

3. A stay cable cutting fixture as defined in claim 2, wherein: The L-shaped bracket (2) is provided with a cutting assembly inside. The cutting assembly includes a frame (9) provided inside the L-shaped bracket (2). A drive motor (10) is fixedly installed on the outside of the frame (9). A cutting tool is rotatably installed inside the frame (9). The output shaft of the drive motor (10) extends into the inside of the frame (9) and is fixedly connected to the rotation shaft of the cutting tool.

4. A stay cable cutting fixture as defined in claim 1, wherein: Each of the U-shaped frames (4) is fixedly equipped with a cylinder b (5), and the piston rod of the cylinder b (5) passes through the U-shaped frame (4) and is fixedly connected to the clamping arm a (6).

5. The cable-stayed bridge cutting and fixing device according to claim 3, characterized in that: A support plate (11) is fixedly connected to one side of the frame (9), and a cylinder a (3) is fixedly installed at one end of the top of the L-shaped bracket (2). The piston rod of the cylinder a (3) is fixedly connected to the support plate (11).

6. A stay cable cutting fixture as defined in claim 2, wherein: A collecting plate (14) is fixedly connected to the outside of the L-shaped bracket (2) and below the roller frame (13). A counterweight rod is fixedly connected to one end of the winding roller (12), and the counterweight rod is placed inside the collecting plate (14).

7. A stay cable cutting fixture as defined in claim 2 wherein: The rotating shaft of the take-up roller (12) extends to the outside of the roller frame (13) and is fixedly connected to a throttle.

8. A stay cable cutting fixture as defined in claim 1, wherein: The clamping arms a (6) and b (7) are both made of stainless steel. A controller is connected to the outside of the base (1). Rubber pads are fixedly connected to the inner walls of the clamping arms a (6) and b (7).