CNC milling and shearing mixer

By integrating shearing and milling functions into the same area in a CNC milling and shearing hybrid machine, and using positioning carriers and pressure blocks to fix the product, the problems of complex processing and large equipment occupation caused by multiple transfers in the prior art are solved, and a highly efficient processing flow is achieved.

CN224129109UActive Publication Date: 2026-04-17SHENZHEN ASIA TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN ASIA TECH CO LTD
Filing Date
2025-04-15
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing CNC milling and shearing hybrid machines require multiple product transfers during processing, resulting in complex processing steps, large equipment footprint, and reduced efficiency.

Method used

A CNC milling and shearing hybrid machine was designed, which integrates shearing components and milling components in the same processing area. The product is fixed by a positioning carrier and a pressure block, and pneumatic shears and milling cutters are driven by cylinders and motors to complete shearing and milling operations in the same area.

Benefits of technology

It simplifies the processing flow, improves processing efficiency, reduces equipment footprint, and enhances ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of numerical control machine tools, and discloses a CNC milling and shearing mixing machine which comprises a rack, a shearing assembly is arranged in an inner cavity of the rack, a positioning assembly located on the outer side of the shearing assembly is arranged on the inner wall of the rack, a milling assembly located below the positioning assembly is arranged on the inner wall of the rack, the shearing assembly comprises a pushing air cylinder, and the pushing air cylinder is arranged on the inner wall of the rack. The outer side of the pushing cylinder is connected with the inner wall of the rack. The positioning carrier and the pressing block are arranged, a product is moved to the top of the positioning carrier from the top of the rack through the material taking mechanism, then the pneumatic cylinder and the driving motor are started, the movable plate and the pressing block are driven to rotate and move downwards, and the pressing block is extruded to the top of the product and fixed; and then a water gap in the bottom of the product is cut through operation of the shearing assembly, then the product is milled through the milling assembly, shearing and milling of the product are completed in the same machining area, the product does not need to be transferred many times, and the machining efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of CNC machine tool technology, specifically a CNC milling and shearing hybrid machine. Background Technology

[0002] CNC is an automated machine tool equipped with a program control system, which enables it to logically process programs with control codes or other symbolic instructions, and solve some complex, precise, small-batch and multi-variety parts machining problems.

[0003] Currently, a milling and shearing mixer is used to process products, performing milling and shearing. However, during processing, the product is transported to the shearing area by a material handling mechanism, and then transferred to the milling area by another material handling mechanism. This makes the processing steps complex, requiring two transfers, which affects the processing efficiency. In addition, the mixer occupies a large area, resulting in an undesirable equipment placement. Therefore, improvements are needed. Utility Model Content

[0004] To address the problems mentioned in the background section, this utility model provides a CNC milling and shearing hybrid machine.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a CNC milling and shearing hybrid machine, including a frame, a shearing assembly disposed in the inner cavity of the frame, a positioning assembly disposed on the inner wall of the frame outside the shearing assembly, and a milling pin assembly disposed on the inner wall of the frame below the positioning assembly;

[0006] The shearing assembly includes a push cylinder, the outer side of which is connected to the inner wall of the frame, and a movable frame is connected to the outer side of the push cylinder. Pneumatic shears located on both sides of the movable frame are provided on the top of the movable frame.

[0007] The positioning component includes a mounting frame, a pneumatic cylinder is provided on the top of the mounting frame, a drive motor is provided on the top of the pneumatic cylinder, a movable plate is driven by the drive motor, a pressure block is provided at the bottom of the movable plate, and a positioning carrier located outside the pneumatic scissors is provided on the top of the mounting frame.

[0008] Preferably, the milling pin assembly includes a slide rail, the top of which is connected to the inner wall of the frame, and the inner wall of the frame is provided with a front-to-back moving structure located outside the slide rail, the front-to-back moving structure being driven to connect a connecting frame that is adjusted outside the slide rail.

[0009] Preferably, the bottom of the connecting frame is provided with a left-right moving structure, the left-right moving structure is driven and connected to a right-down moving structure, the outside of the right-down moving structure is connected to a spindle motor, and the spindle motor is driven and connected to a milling cutter located below the positioning carrier.

[0010] Preferably, two positioning carriers are provided, and the external dimensions of both positioning carriers are adapted to the internal dimensions of the product.

[0011] Preferably, four pneumatic scissors are provided, and the four pneumatic scissors are arranged in pairs on the outside of the positioning carrier.

[0012] Preferably, the bottom of the frame is provided with pulleys, and the bottom of the outer side of the frame is provided with a support.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This utility model is equipped with a positioning carrier and a pressure block. The product is moved from the top of the frame to the top of the positioning carrier by the material picking mechanism. Then, the pneumatic cylinder and drive motor are activated to drive the movable plate and pressure block to rotate and move downward, pressing the pressure block onto the top of the product and fixing it. Then, the bottom gate of the product is cut by the operation of the shearing component. After that, the milling component mills the product, thus completing the shearing and milling of the product in the same processing area, eliminating the need for multiple transfers of the product and improving processing efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the milling pin assembly of this utility model;

[0018] Figure 4 This is a schematic diagram of the positioning component of this utility model;

[0019] Figure 5 This is a schematic diagram of the positioning carrier of this utility model;

[0020] Figure 6 This is a schematic diagram of the slide rail structure of this utility model;

[0021] Figure 7 This is a schematic diagram of the structure of the milling pin assembly of this utility model.

[0022] In the diagram: 1. Frame; 2. Shearing assembly; 201. Push cylinder; 202. Movable frame; 203. Pneumatic shears; 3. Positioning assembly; 301. Mounting frame; 302. Pneumatic cylinder; 303. Movable plate; 304. Pressure block; 305. Drive motor; 306. Positioning carrier; 4. Milling pin assembly; 401. Slide rail; 402. Connecting frame; 403. Forward and backward moving structure; 404. Left and right moving structure; 405. Up and down moving structure; 406. Spindle motor; 407. Milling cutter. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] like Figures 1 to 7 As shown, this is the first embodiment of the utility model, providing a CNC milling and shearing hybrid machine, including a frame 1, a shearing component 2 disposed in the inner cavity of the frame 1, a positioning component 3 disposed on the inner wall of the frame 1 located outside the shearing component 2, and a milling pin component 4 disposed on the inner wall of the frame 1 located below the positioning component 3.

[0026] Among them, the shearing assembly 2 includes a push cylinder 201, the outer side of the push cylinder 201 is connected to the inner wall of the frame 1, the outer side of the push cylinder 201 is connected to a movable frame 202, and the top of the movable frame 202 is provided with pneumatic shears 203 located on both sides of the movable frame 202.

[0027] The positioning component 3 includes a mounting frame 301, a pneumatic cylinder 302 is provided on the top of the mounting frame 301, a drive motor 305 is provided on the top of the pneumatic cylinder 302, the drive motor 305 drives and connects to a movable plate 303, a pressure block 304 is provided at the bottom of the movable plate 303, and a positioning carrier 306 located outside the pneumatic scissors 203 is provided on the top of the mounting frame 301.

[0028] The product is moved from the top of the frame 1 to the top of the positioning carrier 306 by the picking mechanism. At the same time, the pneumatic cylinder 302 and the drive motor 305 are activated to drive the movable plate 303 and the pressure block 304 to rise and rotate, thereby removing the obstruction of the positioning carrier 306 by the movable plate 303 and preventing the picking mechanism from being hindered in adsorbing the product as it descends. The product is then clamped on the top of the positioning carrier 306. At this time, the pneumatic cylinder 201 is activated to drive the movable frame 202 and the pneumatic shears 203 to move. The pneumatic shears 203 cuts the sprue at the bottom of the product. Then, the reset pneumatic cylinder 302 and the drive motor 305 drive the pressure block 304 to clamp the product on the positioning carrier 306. Finally, the milling pin assembly 4 mills the product, thus completing the shearing and milling of the product. The shearing and milling are carried out in the same processing area, which reduces the need for multiple operation steps and improves processing efficiency.

[0029] Example 2

[0030] like Figure 1 , Figure 3 , Figure 6 and Figure 7 As shown, this embodiment includes the features of embodiment 1. The distinguishing technical feature is that the milling pin assembly 4 includes a slide rail 401. The top of the slide rail 401 is connected to the inner wall of the frame 1. The inner wall of the frame 1 is provided with a front-to-back moving structure 403 located outside the slide rail 401. The front-to-back moving structure 403 is driven to connect a connecting frame 402 that is adjusted outside the slide rail 401.

[0031] The activation of the forward and backward moving structure 403 drives the connecting frame 402 to move on the outer surface of the slide rail 401. The slide rail 401 limits the movement of the frame to prevent positional deviation and thus prevent it from affecting the running accuracy.

[0032] Among them, the bottom of the connecting frame 402 is provided with a left and right moving structure 404, the left and right moving structure 404 is driven to connect to a vertical moving structure 405, the outside of the vertical moving structure 405 is connected to a spindle motor 406, and the spindle motor 406 is driven to connect to a milling cutter 407 located below the positioning carrier 306.

[0033] By activating the left-right moving structure 404, the up-down moving structure 405 is driven to move left and right on the outside of the connecting frame 402, so that the milling cutter 407 is adjusted to a suitable position for milling the product. At the same time, when the milling cutter 407 moves to the suitable position, the spindle motor 406 is activated to drive the milling cutter 407 to move upward, and the milling cutter 407 performs milling operations on the product that is limited between the positioning carrier 306 and the pressure block 304.

[0034] Among them, there are two positioning carriers 306, and the external dimensions of the two positioning carriers 306 are adapted to the internal dimensions of the product.

[0035] When the material handling mechanism puts the freshly injection-molded product into the milling and shearing mixer, the product is limited by two positioning carriers 306 and clamped and fixed by pressure blocks 304 to prevent it from moving during milling and thus avoid affecting the milling quality.

[0036] Among them, four pneumatic scissors 203 are provided, and the four pneumatic scissors 203 are arranged in pairs on the outside of the positioning carrier 306.

[0037] Four pneumatic shears 203 are used to cut the sprue at the bottom of the product. Since there are two connection points between the bottom of the product and the sprue, the four pneumatic shears 203 cut two products at a time, thus allowing two products to be cut simultaneously and improving processing efficiency.

[0038] Among them, the bottom of the frame 1 is equipped with pulleys, and the bottom of the outer side of the frame 1 is equipped with a support;

[0039] The pulley system facilitates easy movement of the milling and shearing mixer by operators, allowing it to be moved to a suitable location. The support frame secures the entire mixer to the ground, preventing any displacement.

[0040] Working principle and usage process of this utility model:

[0041] First, after the product is produced from the injection molding machine, the picking mechanism moves the product from the injection molding machine to the milling and shearing mixer. The picking mechanism then picks up the product and moves it to the top of the two positioning carriers 306. At this point, the pneumatic cylinder 302 and drive motor 305 are activated, causing the movable plate 303 and pressure block 304 to move and rotate upwards, ensuring they do not interfere with the picking mechanism placing the product on top of the positioning carriers 306. Simultaneously, the positioning carriers 306 and the picking mechanism limit the product's position. Then, the push cylinder 201 is activated, moving the movable frame 202 and pneumatic shears 203 forward to cut the sprue at the bottom of the product, thereby... After the sprue is cut off, the material handling mechanism releases its suction. The pressure block 304 then presses and fixes the product to prevent positional displacement, thanks to the reset of the pneumatic cylinder 302 and drive motor 305. The operation of the forward and backward moving structure 403, the left and right moving structure 404, the up and down moving structure 405, and the spindle motor 406 drives the milling cutter 407 to move to the bottom of the product. The milling cutter 407 then performs milling operations on the product, making it easier for operators to process the product without requiring multiple processing steps. This reduces the area occupied by the equipment, improves processing efficiency, and brings convenience to the operators.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. CNC milling and shearing machine comprising a frame (1), characterized in that: The frame (1) is provided with a shearing assembly (2) in its inner cavity, and a positioning assembly (3) located outside the shearing assembly (2) is provided on the inner wall of the frame (1). A milling pin assembly (4) located below the positioning assembly (3) is provided on the inner wall of the frame (1). The shearing assembly (2) includes a push cylinder (201), the outer side of which is connected to the inner wall of the frame (1), and a movable frame (202) is connected to the outer side of the push cylinder (201). Pneumatic shears (203) are provided on the top of the movable frame (202) on both sides of the movable frame (202). The positioning component (3) includes a mounting bracket (301), a pneumatic cylinder (302) is provided on the top of the mounting bracket (301), a drive motor (305) is provided on the top of the pneumatic cylinder (302), the drive motor (305) drives and connects to a movable plate (303), a pressure block (304) is provided at the bottom of the movable plate (303), and a positioning carrier (306) located outside the pneumatic scissors (203) is provided on the top of the mounting bracket (301).

2. The CNC mill and shear hybrid machine of claim 1, wherein: The milling pin assembly (4) includes a slide rail (401), the top of which is connected to the inner wall of the frame (1). The inner wall of the frame (1) is provided with a front-to-back moving structure (403) located outside the slide rail (401). The front-to-back moving structure (403) is driven to connect a connecting frame (402) that is adjusted outside the slide rail (401).

3. The CNC milling and chopping hybrid machine of claim 2, wherein: The bottom of the connecting frame (402) is provided with a left-right moving structure (404), which is driven to connect to an up-down moving structure (405). A spindle motor (406) is connected to the outside of the up-down moving structure (405), and the spindle motor (406) is driven to connect to a milling cutter (407) located below the positioning carrier (306).

4. The CNC mill and shear hybrid machine of claim 1, wherein: Two positioning carriers (306) are provided, and the external dimensions of the two positioning carriers (306) are adapted to the internal dimensions of the product.

5. The CNC mill and shear hybrid machine of claim 1, wherein: Four pneumatic scissors (203) are provided, and the four pneumatic scissors (203) are arranged in pairs on the outside of the positioning carrier (306).

6. The CNC mill and shear hybrid machine of claim 1, wherein: The bottom of the frame (1) is provided with pulleys, and the bottom of the outer side of the frame (1) is provided with a support.