Intelligent cable length measuring and cutting all-in-one machine

Abstract

The utility model relates to the field, in particular to an intelligent cable length measuring and cutting all-in-one machine. The utility model provides an intelligent cable length measuring and cutting all-in-one machine which comprises an installation cabinet, a connection cabinet, a controller, a connection block, a lower cutter and the like, the connection cabinet is arranged on the rear side of the top of the installation cabinet, the controller is installed on the left side of the connection cabinet, the connection block is arranged on the right side of the top of the installation cabinet, and the lower cutter is installed on the left side of the top of the connection block. The cutting device further comprises a cutting assembly which is arranged on the connecting cabinet. Through the cooperation of the infrared sensor and the controller, when a cable reaches a preset cutting position, the cutting action can be automatically triggered, manual intervention is not needed, the automation degree of cable cutting is remarkably improved, the infrared sensor can accurately detect the position of the cable, it is ensured that the cutting action is triggered at a correct time point, and meanwhile the cutting efficiency is improved. And the upper cutter and the lower cutter are accurately matched, so that the cutting precision is ensured, errors are reduced, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of intelligent cable length measurement and cutting integrated machine. Background Technology

[0002] In the production and use of wires and cables, accurate measurement and cutting are crucial steps to ensure they meet the requirements of specific application scenarios. This process directly affects the quality and performance of the cable products, thereby influencing the stability and reliability of the entire system.

[0003] Traditional cable handling methods mostly rely on manual operation or simple mechanical equipment. While manual operation offers some flexibility, it is inefficient, labor-intensive, and struggles to guarantee the accuracy of cutting lengths when facing large-scale production demands. Manual cutting often depends on the operator's experience and feel, leading to significant fluctuations in the cutting results and making it difficult to meet high-precision requirements.

[0004] Therefore, there is a need to provide an intelligent cable length measurement and cutting integrated machine. Utility Model Content

[0005] To overcome the shortcomings of not being able to meet high precision requirements, this utility model provides an intelligent cable length measurement and cutting integrated machine.

[0006] An intelligent cable length measuring and cutting integrated machine includes an installation cabinet, a connecting cabinet, a controller, a connecting block, and a lower cutter. The connecting cabinet is located on the rear top of the installation cabinet, and the controller is installed on the left side of the connecting cabinet. The connecting block is located on the right top of the installation cabinet, and the lower cutter is installed on the left top of the connecting block. The machine also includes a cutting component, which is located on the connecting cabinet.

[0007] Furthermore, the cutting assembly includes a motor, conveyor wheels, a cylinder, a moving plate, an upper cutter, and an infrared sensor. The motor is installed on the bottom left side of the connecting cabinet, and the controller is electrically connected to the motor. The output shaft of the motor rotates through the front side of the connecting cabinet and is connected to the conveyor wheels. The two conveyor wheels are rotatably connected to the left side of the front of the connecting cabinet. The two conveyor wheels are designed symmetrically. The cylinder is installed vertically upward on the bottom right side of the connecting cabinet, and the controller is electrically connected to the cylinder. The piston rod of the cylinder is equipped with a moving plate. The front side of the connecting cabinet has a sliding groove that slides with the moving plate. The upper cutter is installed on the front side of the upper end of the moving plate. The infrared sensor is installed on the front side of the connecting cabinet, and the controller is electrically connected to the infrared sensor.

[0008] Furthermore, it also includes a motor and a conveyor roller. A motor is installed on the bottom right side of the connecting cabinet, and the controller is electrically connected to the motor. A conveyor roller is installed on the top right side of the connecting block. There are two conveyor rollers, which are installed symmetrically from top to bottom. The rear end of the lower conveyor roller extends to the front side of the connecting cabinet, and the rear end of the conveyor roller is connected to the output shaft of the motor.

[0009] Furthermore, it also includes a protective shell, which is located on the top left side of the mounting cabinet.

[0010] Furthermore, it also includes a pulley assembly, and the rod ends of the two conveyor wheels are connected by the pulley assembly.

[0011] Furthermore, the conveyor wheel, the lower cutter, and the conveyor roller are all located on the same horizontal line.

[0012] The beneficial effects and significant advancements of this utility model are as follows:

[0013] This invention utilizes an infrared sensor and a controller to automatically trigger the cutting action when the cable reaches the preset cutting position, eliminating the need for manual intervention and significantly improving the automation level of cable cutting. The infrared sensor can accurately detect the position of the cable, ensuring that the cutting action is triggered at the correct time. At the same time, the precise coordination between the upper and lower cutters ensures the cutting accuracy, reduces errors, and improves product quality. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the connecting block, lower cutter, motor, and other components of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the conveyor wheel, pulley assembly, cylinder, and other components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the moving plate, upper cutter, motor, and other components of this utility model.

[0018] In the attached diagram, the following labels are used: 1_installation cabinet, 2_connection cabinet, 3_controller, 4_connecting block, 5_lower cutter, 6_motor, 7_conveyor wheel, 8_pulley assembly, 9_cylinder, 10_moving plate, 11_upper cutter, 12_infrared sensor, 13_motor, 14_conveyor roller, 15_protective shell. Detailed Implementation

[0019] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0020] Example: An intelligent cable length measurement and cutting integrated machine, such as... Figures 1-4As shown, the system includes an installation cabinet 1, a connecting cabinet 2, a controller 3, a connecting block 4, a lower cutter 5, a motor 6, a conveyor wheel 7, a pulley assembly 8, a cylinder 9, a moving plate 10, an upper cutter 11, an infrared sensor 12, a motor 13, a conveyor roller 14, and a protective shell 15. The connecting cabinet 2 is connected to the top rear side of the installation cabinet 1. The controller 3 is installed on the left side of the connecting cabinet 2. The connecting block 4 is connected to the top right side of the installation cabinet 1. The lower cutter 5 is installed on the top left side of the connecting block 4. The motor 6 is installed on the inner bottom left side of the connecting cabinet 2. The controller 3 is electrically connected to the motor 6. The output shaft of the motor 6 rotates through the front side of the connecting cabinet 2, and the output shaft of the motor 6 is connected to a conveyor wheel 7. A conveyor wheel 7 is rotatably connected to the front left side of the connecting cabinet 2. The two conveyor wheels 7 are arranged in a zigzag pattern. The cable is transported using a symmetrical design with two conveyor wheels 7. The design of the two conveyor wheels 7 ensures the stability and accuracy of the cable during transport. Both conveyor wheels 7 have rod-end designs on their rear sides, and the rod ends of the two conveyor wheels 7 are connected by a pulley assembly 8. The pulley assembly 8 enables the synchronous rotation of the two conveyor wheels 7. The pulley assembly 8 consists of two pulleys and a flat belt. A cylinder 9 is vertically mounted upwards on the bottom right side inside the connecting cabinet 2. The controller 3 is electrically connected to the cylinder 9. The piston rod of the cylinder 9 is connected to a moving plate 10. The moving plate 10 has an inverted L-shaped design, with its upper end extending out of the front side of the connecting cabinet 2. A sliding groove is provided on the front side of the connecting cabinet 2 to slide with the moving plate 10. An upper cutter 11 is installed on the front of the upper end, positioned above the lower cutter 5. A cylinder 9 drives a moving plate 10 and the upper cutter 11 to move up and down. When cable cutting is required, the cylinder 9 drives the moving plate 10 to coordinate the upper cutter 11 with the lower cutter 5 to complete the cutting action. An infrared sensor 12 is installed on the front of the connecting cabinet 2, and the controller 3 is electrically connected to the infrared sensor 12. The infrared sensor 12 detects the cable's position. When the cable reaches the designated cutting position, the infrared sensor 12 sends a signal to the controller 3, which then controls the cylinder 9 and motor 6 to perform the cutting operation. The infrared sensor 12 is located to the left of the upper cutter 11. A motor 13 is also installed on the bottom right side of the connecting cabinet 2. The controller 3 is connected to the motor 1... 3. Electrical connection: Controller 3 is responsible for receiving signals from the input infrared sensor 12 and controlling the operation of components such as motor 6, cylinder 9, and motor 13. Motor 13 is located to the right of cylinder 9. A conveyor roller 14 is installed on the top right side of the connecting block 4. Two conveyor rollers 14 are installed symmetrically, with the rear end of the lower conveyor roller 14 extending to the front of the connecting cabinet 2. The rear end of the conveyor roller 14 is connected to the output shaft of motor 13. The conveyor roller 14 is responsible for cable transport. The design of the upper and lower conveyor rollers 14 ensures the stability and accuracy of cable transport. A protective shell 15 is connected to the top left side of the mounting cabinet 1. The protective shell 15 covers the two conveyor wheels 7, providing protection.The protective housing 15 has a passageway in the middle for the cable to pass through. This design allows the protective housing 15 to limit the cable's movement. The conveyor wheel 7, the lower cutter 5, and the conveyor roller 14 are all located on the same horizontal line, ensuring that the cable passes through the equipment accurately.

[0021] When using the intelligent cable length measuring and cutting machine, first ensure the device is powered on. The controller 3 will then perform an initialization operation, checking that all components are functioning correctly. Users need to set parameters such as the cutting length according to their actual needs and ensure the cable to be cut is correctly placed at the device's input.

[0022] After the controller 3 starts the motor 6, the output shaft of the motor 6 will drive the conveyor wheel 7 to start rotating. Since the two conveyor wheels 7 rotate synchronously through the pulley assembly 8, the cable can be stably conveyed between the two conveyor wheels 7. At the same time, the protective shell 15 acts as a limiter for the cable, ensuring that the cable does not deviate from the predetermined path during the conveying process.

[0023] Infrared sensor 12 continuously monitors the cable's position. Once the cable reaches the user-preset cutting position, infrared sensor 12 immediately sends a signal to controller 3. Upon receiving the signal from infrared sensor 12, controller 3 quickly controls cylinder 9 to begin operation. The piston rod of cylinder 9 pushes the moving plate 10 and upper cutter 11 downwards. When the upper cutter 11 precisely contacts the lower cutter 5, the two work together to complete the cable cutting action.

[0024] After cutting, cylinder 9 drives the moving plate 10 and upper cutter 11 to move upwards and reset, preparing for the next cutting operation. The cut cable continues to be conveyed forward by the conveyor wheel 7 and conveyor roller 14 until it reaches the output end of the equipment. The user can easily remove the cut cable from the output end for further processing or storage.

[0025] If the user needs to cut multiple cables consecutively, the equipment will automatically repeat the above steps until all cutting tasks are completed. Throughout the entire operation, controller 3 will continuously monitor the operating status of each component to ensure the equipment operates safely and stably. This design not only improves work efficiency but also greatly enhances operational safety.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An intelligent cable length measuring and cutting integrated machine, comprising an installation cabinet (1), a connecting cabinet (2), a controller (3), a connecting block (4), and a lower cutter (5), wherein the connecting cabinet (2) is provided on the rear side of the top of the installation cabinet (1), the controller (3) is installed on the left side of the connecting cabinet (2), the connecting block (4) is provided on the right side of the top of the installation cabinet (1), and the lower cutter (5) is installed on the left side of the top of the connecting block (4), characterized in that: It also includes a cutting component, which is provided on the connecting cabinet (2); The cutting assembly includes a motor (6), a conveyor wheel (7), a cylinder (9), a moving plate (10), an upper cutter (11), and an infrared sensor (12). The motor (6) is installed on the left side of the bottom of the connecting cabinet (2). The controller (3) is electrically connected to the motor (6). The output shaft of the motor (6) rotates through the front side of the connecting cabinet (2), and the output shaft of the motor (6) is connected to the conveyor wheel (7). The two conveyor wheels (7) are rotatably connected to the left side of the front of the connecting cabinet (2). The design is symmetrical. A cylinder (9) is installed vertically upward on the bottom right side of the connecting cabinet (2). The controller (3) is electrically connected to the cylinder (9). The piston rod of the cylinder (9) is provided with a moving plate (10). A sliding groove is opened on the front side of the connecting cabinet (2) to slide with the moving plate (10). An upper cutter (11) is installed on the front side of the upper end of the moving plate (10). An infrared sensor (12) is installed on the front side of the connecting cabinet (2). The controller (3) is electrically connected to the infrared sensor (12).

2. The intelligent cable length measurement and cutting all-in-one machine according to claim 1, characterized in that: It also includes a motor (13) and a conveyor roller (14). The motor (13) is installed on the bottom right side inside the connecting cabinet (2). The controller (3) is electrically connected to the motor (13). The conveyor roller (14) is installed on the top right side of the connecting block (4). There are two conveyor rollers (14). The two conveyor rollers (14) are installed symmetrically above and below. The rear end of the lower conveyor roller (14) extends to the front side of the connecting cabinet (2). The rear end of the conveyor roller (14) is connected to the output shaft of the motor (13).

3. The intelligent cable length measurement and cutting all-in-one machine according to claim 2, characterized in that: It also includes a protective shell (15), which is provided on the top left side of the mounting cabinet (1).

4. The intelligent cable length measurement and cutting all-in-one machine according to claim 3, characterized in that: It also includes a pulley assembly (8), and the rod ends of the two conveyor wheels (7) are connected by the pulley assembly (8).

5. The intelligent cable length measurement and cutting all-in-one machine according to claim 2, characterized in that: The conveyor wheel (7), the lower cutter (5), and the conveyor roller (14) are all located on the same horizontal line.

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