Environment-friendly efficient edge sealing device

Abstract

The utility model discloses an environment-friendly efficient edge sealing device which comprises a base, a transmission unit and a pre-milling unit, the transmission unit extends in the axial direction of the base, and the pre-milling end of the pre-milling unit faces the transmission unit. The gluing end of the gluing unit is arranged towards the transmission unit; the trimming end of the trimming unit is arranged towards the transmission unit; the scraping end of the scraping unit is arranged towards the transmission unit; the polishing machining end of the polishing unit is arranged towards the transmission unit; the polishing unit comprises a polishing support, a polishing guide rail is mounted on the polishing support, a polishing motor is mounted on the polishing guide rail and can axially move along the polishing guide rail, the polishing motor is connected with a polishing wheel, the polishing wheel can be driven to rotate through the polishing motor, and the polishing wheel is controlled to move through the polishing guide rail. According to the utility model, the edge of a workpiece is tidy and smooth through the processing of a plurality of procedures such as pre-milling, scraping, trimming, polishing, gluing and the like, the surface smoothness is high, and the overall quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of wood door edge banding technology, and in particular to an environmentally friendly and efficient edge banding device. Background Technology

[0002] An edge banding machine mainly consists of a machine body, various processing units, and a control system. It is primarily used for edge banding of panel furniture boards. Its characteristics include automation, high efficiency, high precision, and aesthetic appeal, and it has been widely adopted by panel furniture manufacturers in China.

[0003] The patent application CN202420021413.7 discloses a fully automatic wood edge banding machine, including an operating table. A worktable is movably mounted on the top surface of the operating table, and a solid wood edge banding strip is provided on the top surface of the worktable. Two feeding cylinders are located on one side of the top surface of the worktable. In actual operation, the fully automatic wood edge banding machine of this utility model places the MDF board into the gap between the upper and lower conveyor belts, ensuring the MDF board moves stably alongside the conveyor belts. When it passes the induction switch on the hot melt adhesive applicator, it begins to roll and count the application of adhesive. When the set value is reached, the heating pressure roller mechanism is activated, and the hot melt adhesive dries rapidly, firmly bonding the solid wood edge banding strip to the MDF board. Simultaneously, supported by the board support roller frame, when the MDF board has completely passed the induction switch of the hot melt adhesive applicator, the adhesive application stops, and the feeding control cylinder returns to its original position, stopping the delivery of the solid wood edge banding strip, thus forming an automatic edge banding function.

[0004] Existing edge banding machines have low processing precision, making them unable to perform fine finishing on wooden doors. This results in the edge banding strip not adhering tightly to the door edges, leading to gaps or unevenness after banding. Therefore, it is necessary to improve this structure to overcome these shortcomings. Utility Model Content

[0005] The purpose of this utility model is to provide an environmentally friendly and efficient edge banding device to solve the problem that the existing edge banding machine has low processing precision and cannot perform fine processing on wooden doors, which may result in the edge banding strip not being able to fit tightly with the edge of the wooden door, resulting in gaps or unevenness after edge banding.

[0006] The above-mentioned technical objective of this utility model is achieved by the following technical solution:

[0007] An environmentally friendly and efficient edge-sealing device includes a base for providing support and installation space, and a transmission unit mounted on the base and extending along the axial direction of the base. The transmission unit is used to provide a movement trajectory for the workpiece to be edge-sealed.

[0008] The pre-milling unit is mounted on the base, with its pre-milling end facing the transmission unit. The pre-milling unit is used to pre-mill the workpiece.

[0009] The glue application unit is mounted on the base, with the glue application end of the glue application unit facing the transmission unit. The glue application unit is used to apply glue to the workpiece.

[0010] The trimming unit is mounted on the base, with the trimming end of the trimming unit facing the transmission unit. The trimming unit is used to trim the workpiece.

[0011] The scraping unit is mounted on the base, with the scraping end of the scraping unit facing the transmission unit. The scraping unit is used to scrape the workpiece.

[0012] The polishing unit is mounted on the base, with the polishing end of the polishing unit facing the transmission unit. The polishing unit is used to polish the workpiece.

[0013] The polishing unit includes a polishing bracket, which provides support and installation space. A polishing guide rail is mounted on the polishing bracket. A polishing motor is mounted on the polishing guide rail and can move axially along the polishing guide rail. A polishing wheel is mounted on the motor shaft of the polishing motor. The polishing motor can drive the polishing wheel to rotate, and the movement of the polishing wheel is controlled by the polishing guide rail, thereby polishing the workpiece.

[0014] The present invention is further configured such that: the transmission unit includes a drive motor and a track drive belt, the drive motor is used to provide driving force, the track drive belt is used to provide the movement trajectory, both the drive motor and the track drive belt are mounted on the base, the motor shaft of the drive motor is connected to the track drive belt, and the power is transmitted to the track drive belt through the drive motor, thereby driving the track drive belt to rotate.

[0015] A further feature of this invention is that the scraping unit includes a scraping bracket, which provides support and installation space. A scraping guide rail is mounted on the scraping bracket. A scraping motor is mounted on the scraping guide rail and can move axially along the scraping guide rail. A scraping knife is mounted on the motor shaft of the scraping motor. The scraping motor can drive the scraping knife to rotate, and the scraping guide rail controls the movement of the scraping knife, thereby performing scraping processing on the workpiece.

[0016] A further feature of this invention is that the trimming unit includes a trimming bracket, which provides support and installation space. A trimming guide rail is mounted on the trimming bracket, and a trimming motor is mounted on the trimming guide rail. The trimming motor can move along the axial direction of the trimming guide rail and provides driving force. A trimming cutter is mounted on the motor shaft of the trimming motor. The power is transmitted to the trimming cutter through the trimming motor, causing the trimming cutter to rotate. The trimming cutter moves along the trimming guide rail, thereby performing pre-milling on the tool.

[0017] A further feature of this invention is that the pre-milling unit includes a pre-milling motor, which provides driving force. A pre-milling cutter is mounted on the motor shaft of the pre-milling motor. The power is transmitted to the pre-milling cutter through the pre-milling motor, causing the pre-milling cutter to rotate, thereby performing pre-milling on the tool.

[0018] A further feature of this invention is that it also includes a guide assembly, which is installed at one end of the base. The guide assembly and the transmission unit are at the same height. The guide assembly includes a guide bracket, on which multiple sets of guide wheels 72 are installed.

[0019] In summary, this utility model has the following beneficial effects:

[0020] 1. Improved processing accuracy: The use of servo motors makes the movement of each processing unit more precise and controllable, improving the accuracy and quality of edge banding processing.

[0021] 2. Improved processing efficiency: Automated processing reduces manual intervention and improves processing efficiency.

[0022] 3. Environmental protection and energy saving: Through precise processing control, material waste and energy consumption are reduced, which meets environmental protection requirements.

[0023] 4. Improve workpiece quality: After multiple processes such as pre-milling, scraping, trimming, polishing and gluing, the workpiece edges are neat and smooth, the surface finish is high, and the overall quality is improved. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0025] Figure 2 This is the front view of this utility model.

[0026] Figure 3 This is a top view of the present invention.

[0027] Numerical designations: Base 100, Transmission Unit 10, Transmission Motor 11, Track Transmission Belt 12, Pre-milling Unit 20, Pre-milling Motor 21, Glue Application Unit 30, Trimming Unit 40, Trimming Support 41, Trimming Guide Rail 42, Trimming Motor 43, Scraping Unit 50, Scraping Support 51, Scraping Guide Rail 52, Scraping Motor 53, Polishing Unit 60, Polishing Support 61, Polishing Guide Rail 62, Polishing Motor 63, Polishing Wheel 64, Guide Assembly 70, Guide Support 71, Guide Wheel 72. Detailed Implementation

[0028] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with the illustrations and specific embodiments.

[0029] like Figure 1 As shown, the present invention proposes an environmentally friendly and efficient edge sealing device, which includes a base 100, which provides support and installation space.

[0030] The transmission unit 10 is mounted on the base 100 and extends along the axial direction of the base 100. The transmission unit 10 is used to provide a movement trajectory for the workpiece to be edge-sealed; to ensure that the workpiece can move along a predetermined path during processing. By adjusting the transmission speed and direction, the movement trajectory of the workpiece can be precisely controlled so that the subsequent processing unit can accurately process the workpiece.

[0031] The pre-milling unit 20 is mounted on the base 100, with the pre-milling end of the pre-milling unit 20 facing the transmission unit 10. The pre-milling unit 20 is used to pre-mill the workpiece by contacting the edge and applying appropriate pressure, and removing the excess material and uneven parts of the edge by cutting action.

[0032] The glue application unit 30 is mounted on the base 100, with the glue application end of the glue application unit 30 facing the transmission unit 10. The glue application unit 30 is used to apply glue to the workpiece, applying an appropriate amount of glue to the edge of the workpiece so that the edge sealing strip can be firmly attached to the workpiece.

[0033] The trimming unit 40 is mounted on the base 100, with the trimming end of the trimming unit 40 facing the transmission unit 10. The trimming unit 40 is used to trim the workpiece, further adjusting the shape and size of the workpiece edge to meet the processing requirements.

[0034] The scraping unit 50 is mounted on the base 100. The scraping end of the scraping unit 50 is set towards the transmission unit 10. The scraping unit 50 is used to scrape the workpiece to remove burrs, flash and other defects from the edge of the workpiece, making the edge neater and smoother.

[0035] Polishing unit 60 is mounted on base 100. The polishing end of polishing unit 60 is set towards transmission unit 10. Polishing unit 60 is used to polish workpieces to remove minor defects and unevenness on the surface of workpieces, making the surface smoother.

[0036] In this embodiment, the transmission unit 10 includes a drive motor 11 and a track drive belt 12. The drive motor 11 is used to provide driving force, and the track drive belt 12 is used to provide the movement trajectory. Both the drive motor 11 and the track drive belt 12 are mounted on the base 100. The motor shaft of the drive motor 11 is connected to the track drive belt 12. The drive motor 11 transmits power to the track drive belt 12, causing the track drive belt 12 to rotate, thereby moving the workpiece placed on the track drive belt 12. Preferably, the drive motor 11 is a servo motor, which has high control precision, making the transmission process more stable and controllable.

[0037] In this embodiment, the pre-milling unit 20 includes a pre-milling motor 21, which provides driving force. A pre-milling cutter (omitted in the figure) is mounted on the motor shaft of the pre-milling motor 21. The power is transmitted to the pre-milling cutter through the pre-milling motor 21, which drives the pre-milling cutter to rotate, thereby performing pre-milling on the workpiece. Preferably, the pre-milling motor 21 is a servo motor, which has high control accuracy, making the pre-milling process more stable and controllable.

[0038] In this embodiment, the trimming unit 40 includes a trimming bracket 41, which provides support and installation space. A trimming guide rail 42 is mounted on the trimming bracket 41, and a trimming motor 43 is mounted on the trimming guide rail 42. The trimming motor 43 can move along the axial direction of the trimming guide rail 42 and provides driving force. A trimming cutter is mounted on the motor shaft of the trimming motor 43. The power is transmitted to the trimming cutter through the trimming motor 43, which drives the trimming cutter to rotate. The trimming cutter moves along the trimming guide rail 42, thereby performing pre-milling on the workpiece. Preferably, the pre-milling motor 21 is a servo motor, which has high control precision, making the trimming process more stable and controllable.

[0039] In this embodiment, the scraping unit 50 includes a scraping bracket 51, which provides support and installation space. A scraping guide rail 52 is mounted on the scraping bracket 51. A scraping motor 53 is mounted on the scraping guide rail 52 and can move axially along the scraping guide rail 52. A scraping knife is mounted on the motor shaft of the scraping motor 53. The scraping motor 53 can drive the scraping knife to rotate, and the stroke of the scraping knife is controlled by the scraping guide rail 52, thereby performing scraping processing on the workpiece. Preferably, the scraping motor 53 is a servo motor, which has high control precision, making the scraping process more stable and controllable.

[0040] In this embodiment, the polishing unit 60 includes a polishing bracket 61, which provides support and installation space. A polishing guide rail 62 is mounted on the polishing bracket 61. A polishing motor 63 is mounted on the polishing guide rail 62 and can move axially along the polishing guide rail 62. A polishing wheel 64 is mounted on the motor shaft of the polishing motor 63. The polishing motor 63 can drive the polishing wheel 64 to rotate, and the stroke of the polishing wheel 64 is controlled by the polishing guide rail 62, thereby polishing the workpiece. Preferably, the polishing motor 63 is a servo motor, which has high control precision, making the polishing process more stable and controllable.

[0041] It also includes a guide assembly 70, which is installed at one end of the base 100. The guide assembly 70 is at the same height as the transmission unit 10. The guide assembly 70 includes a guide bracket 71, on which multiple sets of guide wheels 72 are installed.

[0042] The usage process of this utility model is as follows: The workpiece to be edge-sealed is placed on the track drive belt 12 of the transmission unit 10, ensuring that the workpiece is stable and correctly positioned. The speed and direction of the track drive belt 12 are controlled by the servo motor, so that the workpiece moves along a predetermined path. When the workpiece moves to the position of the pre-milling unit 20, the pre-milling motor 21 starts, driving the pre-milling cutter to rotate. The pre-milling cutter contacts the edge of the workpiece and applies appropriate pressure, using the cutting action to remove excess material and uneven parts from the edge. Then the workpiece enters the glue application unit 30, and the glue application head is controlled to apply an appropriate amount of glue to the edge of the workpiece. Next, the workpiece enters the trimming unit 40, and the trimming electric... When machine 43 starts, it drives the trimming knife to rotate and trim the workpiece. The workpiece continues to move to the scraping unit 50, where the scraping motor 53 starts and drives the scraping knife to rotate. The scraping knife moves along the scraping guide rail 52 to remove burrs, flash, and other defects from the workpiece edge, making the edge neater. The workpiece moves to the polishing unit 60, where the polishing motor 63 starts and drives the polishing wheel 64 to rotate. Under the control of the polishing guide rail 62, the polishing wheel 64 polishes the workpiece surface, removing minor defects and unevenness. Throughout the entire processing, the multiple sets of guide wheels 72 of the guide assembly 70 ensure that the workpiece moves stably on the transmission belt and avoids deviation.

[0043] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "left," and "right," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, terms such as "set" and "connect" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. In this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, which includes not only the elements listed but also other elements not expressly listed.

[0044] Any descriptions not covered in the above specific embodiments of this utility model belong to the well-known technology in the field, and can be implemented by referring to the well-known technology.

[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly and efficient edge banding device comprising a base for providing support and mounting space, characterized in that, It also includes a transmission unit, which is mounted on the base and extends along the axial direction of the base. The transmission unit is used to provide a movement trajectory for the workpiece to be sealed. The pre-milling unit is mounted on the base, with its pre-milling end facing the transmission unit. The pre-milling unit is used to pre-mill the workpiece. The glue application unit is mounted on the base, with the glue application end of the glue application unit facing the transmission unit. The glue application unit is used to apply glue to the workpiece. The trimming unit is mounted on the base, with the trimming end of the trimming unit facing the transmission unit. The trimming unit is used to trim the workpiece. The scraping unit is mounted on the base, with the scraping end of the scraping unit facing the transmission unit. The scraping unit is used to scrape the workpiece. The polishing unit is mounted on the base, with the polishing end of the polishing unit facing the transmission unit. The polishing unit is used to polish the workpiece. The polishing unit includes a polishing bracket, which provides support and installation space. A polishing guide rail is mounted on the polishing bracket. A polishing motor is mounted on the polishing guide rail and can move axially along the polishing guide rail. A polishing wheel is mounted on the motor shaft of the polishing motor. The polishing motor can drive the polishing wheel to rotate, and the movement of the polishing wheel is controlled by the polishing guide rail, thereby polishing the workpiece.

2. The environment-friendly and efficient edge banding device according to claim 1, characterized in that, The transmission unit includes a drive motor and a track drive belt. The drive motor provides driving force, and the track drive belt provides the movement trajectory. Both the drive motor and the track drive belt are mounted on the base. The motor shaft of the drive motor is connected to the track drive belt, and the drive motor transmits power to the track drive belt, driving the track drive belt to rotate.

3. The environment-friendly and efficient edge banding device according to claim 1, characterized in that, The scraping unit includes a scraping bracket, which provides support and installation space. A scraping guide rail is mounted on the scraping bracket. The scraping motor is mounted on the scraping guide rail and can move axially along the scraping guide rail. A scraping knife is mounted on the motor shaft of the scraping motor. The scraping motor can drive the scraping knife to rotate, and the scraping guide rail controls the movement of the scraping knife, thereby performing scraping processing on the workpiece.

4. The environmentally friendly and efficient edge banding device according to claim 1, wherein, The trimming unit includes a trimming bracket, which provides support and installation space. A trimming guide rail is mounted on the trimming bracket, and a trimming motor is mounted on the trimming guide rail. The trimming motor can move along the axial direction of the trimming guide rail and provides driving force. A trimming cutter is mounted on the motor shaft of the trimming motor. The trimming motor transmits power to the trimming cutter, causing the trimming cutter to rotate. The trimming cutter moves along the trimming guide rail, thereby performing pre-milling on the tool.

5. The environmentally friendly and efficient edge-sealing device according to claim 1, characterized in that, The pre-milling unit includes a pre-milling motor, which provides driving force. A pre-milling cutter is mounted on the motor shaft of the pre-milling motor. The power is transmitted to the pre-milling cutter through the pre-milling motor, which drives the pre-milling cutter to rotate, thereby performing pre-milling on the tool.

6. The environmentally friendly and efficient edge banding device according to claim 1, wherein, It also includes a guide assembly, which is installed at one end of the base. The guide assembly and the transmission unit are at the same height. The guide assembly includes a guide bracket, on which multiple sets of guide wheels are installed.

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