Ecological concrete road prefabricated part

By introducing vibration and expansion mechanisms into precast concrete components, the problem of uneven compaction was solved, resulting in better molding effects and easier demolding.

CN224130066UActive Publication Date: 2026-04-17山东凯泰新材料科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
山东凯泰新材料科技有限公司
Filing Date
2025-05-15
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In the production process of precast concrete components, uneven vibration can lead to residual air holes, which affects the molding quality.

Method used

The system employs a vibration mechanism and a telescopic mechanism. The vibration motor drives the vibrating block to vibrate the support block, and the telescopic motor drives the fixed block to impact the support block, thereby achieving uniform compaction and convenient demolding.

Benefits of technology

This achieved uniform vibration and rapid demolding of precast concrete components, thus improving the molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ecological concrete road prefabricated part, which relates to the technical field of concrete prefabricated parts, and comprises a support shaft arranged on a support plate and fixedly connected with the support plate; the vibrating mechanism is arranged on the supporting frame and used for vibrating the supporting block; the rotating block is arranged on the supporting frame and fixedly connected with the supporting frame; the first rotating shaft is arranged on the rotating block and is fixedly connected with the rotating block; the rotating plate is rotationally connected with the first rotating shaft; the second rotating shaft is rotationally connected with the rotating plate; and the telescopic mechanism is arranged on the supporting frame and used for impacting the supporting block. According to the concrete prefabricated part production equipment, the vibration mechanism, the rotating plate and the second rotating shaft are arranged, so that the bottom of the supporting block is vibrated, the concrete prefabricated part is vibrated more uniformly during production, the telescopic mechanism is arranged, the surface of the supporting block is impacted, and demolding of the concrete prefabricated part is more convenient.
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Description

Technical Field

[0001] This utility model relates to the field of precast concrete components, and in particular to an eco-friendly precast concrete road component. Background Technology

[0002] Precast concrete road components refer to components made from concrete as the basic material and prefabricated in a factory for road construction. They include many types, such as precast concrete slabs used to cover road surfaces, improving their smoothness and durability, suitable for urban roads, highways, parking lots, and sidewalks; curb stones used to define road edges, preventing vehicles from crossing or pedestrians from accidentally entering the driveway; drainage ditch covers used in drainage systems to ensure the smooth drainage of rainwater and other liquids; and manhole covers used to cover inspection wells, protecting internal facilities and facilitating maintenance.

[0003] In the current production of precast concrete components, concrete is first poured into the mold to shape the component. However, the concrete contains many pores, which hinders the molding of the component. Therefore, the concrete needs to be vibrated. However, some molds are too low to accommodate professional vibration tools. In such cases, wooden sticks are often used to tap and vibrate the mold to compact the concrete. This method is not uniform and can leave residual pores, affecting the molding of the component. Therefore, improvements are needed. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an ecological concrete precast component for roads, which aims to solve the technical problem of uneven vibration during concrete precasting production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An eco-friendly precast concrete road component includes a support frame and a support block, wherein the support block is slidably connected to the support frame; it further includes: two support plates symmetrically arranged on the support block and fixedly connected to it; a support shaft disposed on the support plate and fixedly connected to it; a vibration mechanism disposed on the support frame for vibrating the support block; a rotating block disposed on the support frame and fixedly connected to it; a first rotating shaft disposed on the rotating block and fixedly connected to it; a rotating plate rotatably connected to the first rotating shaft; a second rotating shaft rotatably connected to the rotating plate; and a telescopic mechanism disposed on the support frame for impacting the support block.

[0007] Preferably, the vibration mechanism includes: a vibration frame disposed on the support frame and fixedly connected to the support frame; a vibration motor fixedly connected to the vibration frame; a vibration shaft fixedly connected to the output end of the vibration motor; multiple vibration blocks evenly disposed on the vibration shaft and fixedly connected to the vibration shaft; and a transmission component disposed on the second rotating shaft.

[0008] Preferably, the transmission component includes: a transmission frame disposed on the second rotating shaft and fixedly connected to the second rotating shaft; a first transmission spring disposed on the transmission frame and fixedly connected to the transmission frame; a transmission plate fixedly connected to the first transmission spring; a transmission groove formed on the transmission plate; a second transmission spring disposed in the transmission groove and fixedly connected to the transmission plate; and a transmission column fixedly connected to the second transmission spring and slidably connected to the transmission groove.

[0009] Preferably, the telescopic mechanism includes: a telescopic plate disposed on the support frame and fixedly connected to the support frame; a telescopic groove formed on the telescopic plate; a telescopic block disposed in the telescopic groove and slidably connected to the telescopic groove; and a fixing component disposed on the telescopic block.

[0010] Preferably, the fixing component includes: a fixing plate disposed on the telescopic block and fixedly connected to the telescopic block; a fixing frame disposed on the fixing plate and fixedly connected to the fixing plate; a fixing motor fixedly connected to the fixing frame; a fixing shaft fixedly connected to the output end of the fixing motor; a fixing disc fixedly connected to the fixing shaft; and a connecting component disposed on the fixing disc.

[0011] Preferably, the connecting component includes: a first connecting shaft, eccentrically disposed on the fixed disk and fixedly connected to the fixed disk; a connecting plate, rotatably connected to the first connecting shaft; a second connecting shaft, rotatably connected to the connecting plate; a connecting block, fixedly connected to the second connecting shaft; and a sliding component disposed on the fixed plate.

[0012] Preferably, the sliding component includes: a sliding groove formed on the fixed plate; a sliding block disposed in the sliding groove, slidably connected to the sliding groove, and fixedly connected to the second connecting shaft; and an elastic component disposed on the connecting block.

[0013] Preferably, the elastic component includes: an elastic frame, fixedly connected to the connecting block; an elastic column, slidably connected to the elastic frame and the connecting block; and an elastic spring, one end of which is fixedly connected to the elastic frame and the other end of which is fixedly connected to the elastic column.

[0014] Preferably, the support block has a placement groove.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0016] By setting up a vibration mechanism, a rotating plate, and a second rotating shaft, the bottom of the support block is vibrated, making the vibration more uniform during the production of precast concrete components. By setting up a telescopic mechanism, the surface of the support block is impacted, making the demolding of precast concrete components more convenient. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A three-dimensional structural schematic diagram of a precast ecological concrete road component is shown.

[0019] Figure 2 A top view schematic diagram of a precast ecological concrete road component is shown.

[0020] Figure 3 It shows Figure 2 A schematic diagram of the cross-sectional structure of AA.

[0021] Figure 4 An exploded view of the vibration mechanism of a precast ecological concrete road component is shown.

[0022] Figure 5 An exploded view of the telescopic mechanism of a precast ecological concrete road component is shown.

[0023] Legend:

[0024] 1. Support frame; 2. Support block; 3. Support plate; 4. Support shaft; 5. Rotating block; 6. First rotating shaft; 7. Rotating plate; 8. Second rotating shaft; 9. Vibration frame; 10. Vibration motor; 11. Vibration shaft; 12. Vibration block; 13. Transmission frame; 14. First transmission spring; 15. Transmission plate; 16. Transmission groove; 17. Second transmission spring; 18. Transmission column; 19. Telescopic plate; 20. Telescopic groove; 21. Telescopic block; 22. Fixing plate; 23. Fixing frame; 24. Fixing motor; 25. Fixing shaft; 26. Fixing disc; 27. First connecting shaft; 28. Connecting plate; 29. ​​Second connecting shaft; 30. Connecting block; 31. Sliding groove; 32. Sliding block; 33. Elastic frame; 34. Elastic column; 35. Elastic spring; 36. Placement groove. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] Reference Figures 1 to 5 The present invention provides a further description of an embodiment of an ecological concrete prefabricated road component.

[0030] An eco-friendly precast concrete road component includes a support frame 1 and a support block 2, with the support block 2 slidably connected to the support frame 1; a placement groove 36 is provided on the support block 2; it also includes: two support plates 3, symmetrically arranged on the support block 2 and fixedly connected to it; a support shaft 4, disposed on the support plate 3 and fixedly connected to it; a vibration mechanism disposed on the support frame 1 for vibrating the support block 2; a rotating block 5, disposed on the support frame 1 and fixedly connected to it; a first rotating shaft 6, disposed on the rotating block 5 and fixedly connected to it; a rotating plate 7, rotatably connected to the first rotating shaft 6; a second rotating shaft 8, rotatably connected to the rotating plate 7; and a telescopic mechanism disposed on the support frame 1 for impacting the support block 2.

[0031] Reference Figure 4 In a preferred embodiment, the vibration mechanism includes: a vibration frame 9, which is disposed on a support frame 1 and fixedly connected to the support frame 1; a vibration motor 10, which is fixedly connected to the vibration frame 9; a vibration shaft 11, which is fixedly connected to the output end of the vibration motor 10; multiple vibration blocks 12, which are evenly disposed on the vibration shaft 11 and fixedly connected to the vibration shaft 11; and a transmission component disposed on a second rotating shaft 8; wherein the protrusion positions of the protrusions of the vibration blocks 12 are not the same.

[0032] This configuration ensures that when the vibration motor 10 is running, it drives the vibration shaft 11, which is fixedly connected to the output end of the vibration motor 10, to rotate, causing the vibration block 12, which is fixedly connected to the vibration shaft 11, to rotate, thereby driving the transmission components to run.

[0033] Reference Figure 4 In a preferred embodiment, the transmission component includes: a transmission frame 13, disposed on and fixedly connected to the second rotating shaft 8; a first transmission spring 14, disposed on and fixedly connected to the transmission frame 13; a transmission plate 15, fixedly connected to the first transmission spring 14; a transmission groove 16, formed on the transmission plate 15; a second transmission spring 17, disposed in the transmission groove 16 and fixedly connected to the transmission plate 15; and a transmission column 18, fixedly connected to the second transmission spring 17 and slidably connected to the transmission groove 16.

[0034] This configuration ensures that when the protruding part of the vibrating block 12 contacts the transmission plate 15, it drives the transmission plate 15 to move closer to the bottom of the support frame 1. This stretches the first transmission spring 14, which is fixedly connected to the transmission plate 15, generating elastic potential energy. This causes the transmission frame 13, which is fixedly connected to the first transmission spring 14, to move. When the transmission column 18 contacts the bottom of the support frame 1, the transmission column 18 slides into the transmission groove 16, compressing the second transmission spring 17, which is fixedly connected to the transmission column 18, generating elastic potential energy. This achieves vibration of the support frame 1.

[0035] Reference Figure 5 In a preferred embodiment, the telescopic mechanism includes: a telescopic plate 19, which is disposed on the support frame 1 and fixedly connected to the support frame 1; a telescopic groove 20, which is formed on the telescopic plate 19; a telescopic block 21, which is disposed in the telescopic groove 20 and slidably connected to the telescopic groove 20; and a fixing component, which is disposed on the telescopic block 21.

[0036] This configuration allows the fixed plate 22 to be pushed, causing the telescopic block 21, which is fixedly connected to the fixed plate 22, to slide within the telescopic groove 20 until the telescopic block 21 contacts the support frame 1.

[0037] Reference Figure 5 In a preferred embodiment, the fixing component includes: a fixing plate 22, which is disposed on the telescopic block 21 and fixedly connected to the telescopic block 21; a fixing frame 23, which is disposed on the fixing plate 22 and fixedly connected to the fixing plate 22; a fixing motor 24, which is fixedly connected to the fixing frame 23; a fixing shaft 25, which is fixedly connected to the output end of the fixing motor 24; a fixing disc 26, which is fixedly connected to the fixing shaft 25; and a connecting component disposed on the fixing disc 26.

[0038] This configuration ensures that when the telescopic motor is running, it drives the fixed shaft 25, which is fixedly connected to the output end of the fixed motor 24, to rotate, thereby causing the fixed disk 26, which is fixedly connected to the fixed shaft 25, to rotate.

[0039] Reference Figure 5 In a preferred embodiment, the connecting component includes: a first connecting shaft 27, eccentrically disposed on the fixed disk 26 and fixedly connected to the fixed disk 26; a connecting plate 28, rotatably connected to the first connecting shaft 27; a second connecting shaft 29, rotatably connected to the connecting plate 28; a connecting block 30, fixedly connected to the second connecting shaft 29; and a sliding component disposed on the fixed plate 22.

[0040] This configuration causes the connecting plate 28, which is rotatably connected to the first connecting shaft 27, to rotate, and causes the connecting block 30, which is fixedly connected to the second connecting shaft 29, to reciprocate.

[0041] Reference Figure 5 In a preferred embodiment, the sliding component includes: a sliding groove 31 formed on the fixed plate 22; a sliding block 32 disposed in the sliding groove 31, slidably connected to the sliding groove 31, and fixedly connected to the second connecting shaft 29; and an elastic component disposed on the connecting block 30.

[0042] This configuration allows the sliding block 32, which is fixedly connected to the second connecting shaft 29, to slide back and forth within the sliding groove 31.

[0043] Reference Figure 5In a preferred embodiment, the elastic component includes: an elastic frame 33, which is fixedly connected to the connecting block 30; an elastic column 34, which is slidably connected to the elastic frame 33 and to the connecting block 30; and an elastic spring 35, which is fixedly connected at one end to the elastic frame 33 and at the other end to the elastic column 34.

[0044] This configuration allows the elastic column 34 to slide into the elastic frame 33 on the connecting block 30 when it comes into contact with the surface of the support frame 1. This causes the elastic spring 35, which is fixedly connected to the elastic column 34, to be compressed, generating elastic potential energy. This results in an impact on the support frame 1, allowing the solidified concrete to be demolded quickly.

[0045] Working principle: In use, first place the support block 2 on the support frame 1, then pour concrete into the placement groove 36 on the support block 2, then start the vibration motor 10, which drives the vibration shaft 11 fixedly connected to the output end of the vibration motor 10 to rotate, causing the vibration block 12 fixedly connected to the vibration shaft 11 to rotate. When the protruding part of the vibration block 12 contacts the transmission plate 15, it drives the transmission plate 15 to move closer to the bottom of the support frame 1, causing the first transmission spring 14 fixedly connected to the transmission plate 15 to be stretched, generating elastic potential energy, thereby driving the transmission frame 13 fixedly connected to the first transmission spring 14 to move, causing the rotating plate 7 rotatably connected to the second rotating shaft 8 to rotate around the axis of the first rotating shaft 6. When the transmission column 18 contacts the bottom of the support frame 1, the transmission column 18 slides into the transmission groove 16, causing the second transmission spring 17 fixedly connected to the transmission column 18 to be compressed, generating elastic potential energy, thereby realizing the vibration of the support frame 1.

[0046] After the concrete in the support frame 1 solidifies, the fixed plate 22 is pushed first, causing the telescopic block 21, which is fixedly connected to the fixed plate 22, to slide in the telescopic groove 20 until the telescopic block 21 contacts the support frame 1. Then, the telescopic motor is started, causing the fixed shaft 25, which is fixedly connected to the output end of the fixed motor 24, to rotate. This causes the fixed disk 26, which is fixedly connected to the fixed shaft 25, to rotate, thereby causing the connecting plate 28, which is rotatably connected to the first connecting shaft 27, to rotate. This causes the connecting block 30, which is fixedly connected to the second connecting shaft 29, to move back and forth, thereby causing the sliding block 32, which is fixedly connected to the second connecting shaft 29, to slide back and forth in the sliding groove 31. When the elastic column 34 contacts the surface of the support frame 1, the elastic column 34 slides into the elastic frame 33 on the connecting block 30, causing the elastic spring 35, which is fixedly connected to the elastic column 34, to be compressed, generating elastic potential energy. This causes the support frame 1 to be impacted, allowing the solidified concrete to be demolded quickly.

[0047] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An ecological concrete road prefabricated component, comprising a support frame (1) and support blocks (2), the support blocks (2) being in sliding connection with the support frame (1); characterized in that, Also includes: There are two support plates (3), and the two support plates (3) are symmetrically arranged on the support block (2) and fixedly connected to the support block (2); A support shaft (4) is disposed on the support plate (3) and fixedly connected to the support plate (3); A vibration mechanism is provided on the support frame (1) and is used to vibrate the support block (2); A rotating block (5) is disposed on the support frame (1) and fixedly connected to the support frame (1); The first rotating shaft (6) is disposed on the rotating block (5) and is fixedly connected to the rotating block (5); The rotating plate (7) is rotatably connected to the first rotating shaft (6); The second rotating shaft (8) is rotatably connected to the rotating plate (7); The telescopic mechanism is installed on the support frame (1) and is used to impact the support block (2).

2. An eco-concrete road precast element according to claim 1, characterized in that, The vibration mechanism includes: A vibration frame (9) is disposed on the support frame (1) and fixedly connected to the support frame (1); A vibration motor (10) is fixedly connected to the vibration frame (9); The vibration shaft (11) is fixedly connected to the output end of the vibration motor (10); Vibrating blocks (12) are provided in multiples, and the multiple vibrating blocks (12) are evenly arranged on the vibrating shaft (11) and fixedly connected to the vibrating shaft (11); The transmission component is mounted on the second rotating shaft (8).

3. An eco-concrete road precast element according to claim 2, characterized in that, The transmission component includes: The transmission frame (13) is disposed on the second rotating shaft (8) and is fixedly connected to the second rotating shaft (8); The first transmission spring (14) is disposed on the transmission frame (13) and is fixedly connected to the transmission frame (13); The transmission plate (15) is fixedly connected to the first transmission spring (14); A transmission groove (16) is formed on the transmission plate (15); The second transmission spring (17) is disposed in the transmission groove (16) and fixedly connected to the transmission plate (15); The transmission column (18) is fixedly connected to the second transmission spring (17) and slidably connected to the transmission groove (16).

4. An eco-concrete road precast element according to claim 1, characterized in that, The telescopic mechanism includes: Telescopic plate (19) is set on the support frame (1) and fixedly connected to the support frame (1); The telescopic groove (20) is formed on the telescopic plate (19); The telescopic block (21) is disposed in the telescopic groove (20) and is slidably connected to the telescopic groove (20); A fixing component is provided on the telescopic block (21).

5. The precast ecological concrete road component according to claim 4, characterized in that, The fixing component includes: A fixing plate (22) is disposed on the telescopic block (21) and fixedly connected to the telescopic block (21); A fixed frame (23) is disposed on the fixed plate (22) and fixedly connected to the fixed plate (22); The fixed motor (24) is fixedly connected to the fixed frame (23); A fixed shaft (25) is fixedly connected to the output end of the fixed motor (24); A fixed disk (26) is fixedly connected to the fixed shaft (25); The connecting component is disposed on the fixed plate (26).

6. An eco-concrete road precast element according to claim 5, characterized in that, The connecting component includes: The first connecting shaft (27) is eccentrically disposed on the fixed disk (26) and fixedly connected to the fixed disk (26); The connecting plate (28) is rotatably connected to the first connecting shaft (27); The second connecting shaft (29) is rotatably connected to the connecting plate (28); The connecting block (30) is fixedly connected to the second connecting shaft (29); A sliding component is disposed on the fixed plate (22).

7. An eco-concrete road precast element according to claim 6, characterized in that, The sliding component includes: A sliding groove (31) is formed on the fixed plate (22); A sliding block (32) is disposed in the sliding groove (31), is slidably connected to the sliding groove (31), and is fixedly connected to the second connecting shaft (29); An elastic component is disposed on the connecting block (30).

8. An eco-concrete road precast element according to claim 7, characterized in that, The elastic component includes: The elastic frame (33) is fixedly connected to the connecting block (30); The elastic column (34) is slidably connected to the elastic frame (33) and slidably connected to the connecting block (30); The elastic spring (35) is fixedly connected at one end to the elastic frame (33) and at the other end to the elastic column (34).

9. An eco-concrete road precast element according to claim 8, characterized in that, The support block (2) is provided with a placement groove (36).