Novel carbon fiber main roller of multi-wire cutting machine

By improving the structure of the carbon fiber main roller of the multi-wire cutting machine and utilizing the design of the nut and extrusion ring, the problem of difficult replacement of the carbon fiber main roller was solved, and the stable positioning and convenient replacement of the carbon fiber sleeve shaft were achieved, thus improving the maintenance efficiency of the equipment.

CN224130169UActive Publication Date: 2026-04-17HUAINAN JINGGONG NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUAINAN JINGGONG NEW MATERIAL TECH CO LTD
Filing Date
2025-05-07
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

When the carbon fiber main roller of a multi-wire cutting machine is damaged, it is difficult or impossible to replace, which affects the normal operation of the equipment.

Method used

A novel carbon fiber main roller structure for a multi-wire cutting machine was designed. The carbon fiber sleeve shaft is stably positioned by the cooperation of the nut and the extrusion ring, and the damaged carbon fiber sleeve shaft can be easily replaced by removing the second nut.

Benefits of technology

This technology enables stable positioning and convenient replacement of the carbon fiber sleeve shaft, improving the maintenance efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The novel carbon fiber main roller of the multi-wire cutting machine comprises a first connecting shaft, the right end of the first connecting shaft is fixedly connected with a first threaded section, the right end of the first threaded section is fixedly connected with a prism section, and the right end of the prism section is fixedly connected with a second connecting shaft; a second threaded section is arranged on the left side of the exterior of the second connecting shaft; a prism cavity is formed in the positioning ring pipe, a prism section is movably inserted into the prism cavity, and the outer portion of the positioning ring pipe is sleeved with a carbon fiber sleeve shaft in a limiting mode; a first baffle ring is fixedly arranged on the outer side of the right end of the positioning ring pipe, and a positioning ring is fixedly arranged at the left end of the carbon fiber sleeve shaft. According to the structure provided by the embodiment of the invention, when the carbon fiber sleeve shaft is damaged and needs to be replaced, the positioning ring pipe and the carbon fiber sleeve shaft can be detached by screwing and detaching the second nut through an external tool, so that the carbon fiber sleeve shaft is more convenient to replace.
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Description

Technical Field

[0001] This application relates to the field of multi-wire cutting machine technology, and in particular to a novel carbon fiber main roller for a multi-wire cutting machine. Background Technology

[0002] Multi-wire cutting is a novel cutting method that uses the high-speed reciprocating motion of metal wires to bring abrasive particles into the semiconductor processing area for grinding, simultaneously cutting hard and brittle materials such as semiconductors into hundreds of thin wafers in one operation. CNC multi-wire cutting machines have gradually replaced traditional internal circular cutting and become the main method for silicon wafer cutting. High-precision CNC multi-wire high-speed cutting machine tools, developed based on key technologies for high-precision, high-speed, and low-loss cutting control, can comprehensively achieve high-precision, high-speed, and low-loss cutting of semiconductor materials and various hard and brittle materials.

[0003] However, when a multi-wire cutting machine is in use, if the carbon fiber main roller on the main roller is damaged, it is very troublesome or impossible to replace the carbon fiber main roller. Therefore, we have proposed a new type of carbon fiber main roller for multi-wire cutting machines. Utility Model Content

[0004] This application provides a novel carbon fiber main roller for a multi-wire cutting machine to solve the problems mentioned above.

[0005] This application provides a novel carbon fiber main roller for a multi-wire cutting machine, comprising:

[0006] A first connecting shaft, a first threaded segment is fixedly connected to the right end of the first connecting shaft, a prism segment is fixedly connected to the right end of the first threaded segment, a second connecting shaft is fixedly connected to the right end of the prism segment, and a second threaded segment is provided on the outer left side of the second connecting shaft.

[0007] The positioning ring tube has a prism cavity inside, and a prism segment is movably inserted inside the prism cavity. A carbon fiber sleeve is fitted to the outside of the positioning ring tube for limiting.

[0008] A first retaining ring is fixedly provided on the outer side of the right end of the positioning ring tube, and a positioning ring is fixedly provided on the left end of the carbon fiber sleeve shaft. A first nut is threadedly sleeved on the outer side of the first threaded section, and a compression ring is sleeved between the first nut and the positioning ring.

[0009] Preferably, the opposing surfaces of the extrusion ring and the positioning ring are each provided with several interlocking triangular grooves.

[0010] Preferably, a second nut is threaded onto the outer side of the second threaded segment.

[0011] Preferably, the outer side of the positioning ring tube is fixedly connected with multiple limiting protrusions in a ring array.

[0012] Preferably, the inner side of the carbon fiber sleeve shaft is fixedly connected with multiple grooved housings in a ring array, and corresponding limiting protrusions are movably inserted into the interior of the grooved housings.

[0013] Preferably, a second retaining ring is fixedly sleeved on the outer right side of the first connecting shaft.

[0014] The technical solutions provided in this application have the following advantages compared with the prior art:

[0015] The structure provided in this application embodiment allows the extrusion ring to move to the right by manually rotating the first nut with an external tool. This causes the extrusion ring to press the positioning ring to the right, thereby pressing and positioning the carbon fiber sleeve shaft, which in turn makes the positioning of the carbon fiber sleeve shaft more stable.

[0016] When the carbon fiber sleeve shaft is damaged and needs to be replaced, the positioning ring tube and the carbon fiber sleeve shaft can be removed by loosening the second nut with an external tool, making the replacement of the carbon fiber sleeve shaft more convenient. Attached Figure Description

[0017] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a cross-sectional view of the overall structure of this utility model;

[0021] Figure 3 This is a structural diagram of the prism segment of this utility model;

[0022] Figure 4 This is a cross-sectional view of the carbon fiber sleeve shaft of the overall structure of this utility model.

[0023] In the figure: 1. First connecting shaft; 2. Second retaining ring; 3. First nut; 4. Extrusion ring; 5. Triangular groove; 6. Positioning ring; 7. Carbon fiber sleeve shaft; 8. First retaining ring; 9. Second nut; 10. Second connecting shaft; 11. Positioning ring tube; 12. First threaded section; 13. Prismatic section; 14. Prismatic cavity; 15. Groove shell; 16. Limiting protrusion. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0025] Various embodiments of this application may exist in the form of a range. It should be understood that the description in the form of a range is merely for convenience and brevity and should not be construed as a rigid limitation on the scope of this application. Therefore, it should be considered that the range description has specifically disclosed all possible sub-ranges and single numerical values ​​within that range. For example, it should be considered that the range description from 1 to 6 has specifically disclosed sub-ranges, such as from 1 to 3, from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6, etc., and single numbers within the range, such as 1, 2, 3, 4, 5, and 6, regardless of the range. In addition, whenever a numerical range is indicated in this application, it means including any referenced number (fraction or integer) within the indicated range. Unless otherwise specified, all raw materials, reagents, instruments, and equipment used in this application can be purchased commercially or prepared using existing equipment.

[0026] In this application, unless otherwise stated, directional terms such as "upper" and "lower" specifically refer to the drawing directions in the accompanying drawings. Furthermore, in this application, the terms "comprising," "including," etc., mean "including but not limited to." In this application, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. In this application, "and / or" describes the relationship between related objects, indicating that three relationships may exist. For example, A and / or B can represent: A alone, A and B simultaneously, or B alone. A and B can be singular or plural. In this application, "at least one" means one or more, and "more than one" means two or more. "At least one," "at least one of the following," or similar expressions refer to any combination of these items, including any combination of a single item or a plural item. For example, "at least one of a, b, or c" or "at least one of a, b, and c" can both mean: a, b, c, ab (i.e., a and b), ac, bc, or abc, where a, b, and c can be a single or multiple.

[0027] like Figures 1-4As shown, this application provides a novel carbon fiber main roller for a multi-wire cutting machine, comprising:

[0028] A first connecting shaft 1, a first threaded section 12 is fixedly connected to the right end of the first connecting shaft 1, a prism section 13 is fixedly connected to the right end of the first threaded section 12, a second connecting shaft 10 is fixedly connected to the right end of the prism section 13, and a second threaded section is provided on the outer left side of the second connecting shaft 10.

[0029] The positioning ring tube 11 has a prism cavity 14 inside, and a prism segment 13 is movably inserted inside the prism cavity 14. A carbon fiber sleeve 7 is externally limited and sleeved on the positioning ring tube 11.

[0030] A first retaining ring 8 is fixedly provided on the outer side of the right end of the positioning ring tube 11, a positioning ring 6 is fixedly provided on the left end of the carbon fiber sleeve shaft 7, a first nut 3 is threadedly sleeved on the outer side of the first threaded section 12, and a compression ring 4 is sleeved between the first nut 3 and the positioning ring 6.

[0031] Specifically: by manually rotating the first nut 3 using an external tool, the compression ring 4 will be moved to the right, causing the compression ring 4 to press the positioning ring 6 to the right, and thus press the positioning carbon fiber sleeve 7, making the positioning of the carbon fiber sleeve 7 more stable.

[0032] like Figure 1 As shown: The opposing surfaces of the extrusion ring 4 and the positioning ring 6 are each provided with several interlocking triangular grooves 5.

[0033] Specifically: the triangular groove 5 ensures stable positioning of the insertion of the compression ring 4 and the positioning ring 6.

[0034] like Figure 1 As shown: A second nut 9 is threadedly connected to the outer side of the second threaded section.

[0035] Specifically: the second nut 9 is used to position the right end of the positioning ring tube 11.

[0036] like Figure 4 As shown: The outer side of the positioning ring tube 11 is fixedly connected with multiple limiting protrusions 16 in a ring array.

[0037] The inner side of the carbon fiber sleeve shaft 7 is fixedly connected with multiple grooved housings 15 in a ring array, and corresponding limiting protrusions 16 are movably inserted into the interior of the grooved housings 15.

[0038] Specifically, the cooperation between the limiting protrusion 16 and the groove housing 15 makes the rotation of the carbon fiber sleeve shaft 7 more stable when the positioning ring tube 11 rotates.

[0039] like Figure 1 and Figure 2 As shown: A second retaining ring 2 is fixedly sleeved on the right side of the outer side of the first connecting shaft 1.

[0040] Operating principle: When the equipment is in use, the first nut 3 is turned manually with an external tool, which will cause the extrusion ring 4 to move to the right, so that the extrusion ring 4 extrudes the positioning ring 6 to the right, and extrudes the positioning carbon fiber sleeve shaft 7.

[0041] When the carbon fiber sleeve shaft 7 is damaged and needs to be replaced, the positioning ring tube 11 and the carbon fiber sleeve shaft 7 can be removed by loosening the second nut 9 with an external tool.

[0042] The above description is merely a specific embodiment of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed in this application.

Claims

1. A new type of carbon fiber master roll for multi-wire saw, characterized in that, include: A first connecting shaft (1) is fixedly connected to a first threaded section (12) at the right end of the first connecting shaft (1), and a prism section (13) is fixedly connected to the right end of the first threaded section (12). A second connecting shaft (10) is fixedly connected to the right end of the prism section (13), and a second threaded section is provided on the outer left side of the second connecting shaft (10). Positioning ring tube (11), the positioning ring tube (11) has a prism cavity (14) inside, and a prism segment (13) is movably inserted inside the prism cavity (14), and a carbon fiber sleeve (7) is limited to the outside of the positioning ring tube (11). The right end of the positioning ring tube (11) is fixedly provided with a first retaining ring (8), the left end of the carbon fiber sleeve shaft (7) is fixedly provided with a positioning ring (6), the outside of the first threaded section (12) is threadedly connected with a first nut (3), and a compression ring (4) is sleeved between the first nut (3) and the positioning ring (6).

2. A new type of carbon fiber master roll for multi-wire saws according to claim 1, characterized in that: The opposing surfaces of the extrusion ring (4) and the positioning ring (6) are each provided with several interlocking triangular grooves (5).

3. A new type of carbon fiber master roll for multi-wire saws according to claim 1, characterized in that: The outer side of the second threaded section is fitted with a second nut (9) via a threaded sleeve.

4. A new type of carbon fiber master roll for multi-wire saws according to claim 1, characterized in that: The positioning ring tube (11) has multiple limiting protrusions (16) fixedly connected in a ring array on its outside.

5. A new type of carbon fiber master roll for multi-wire saws according to claim 1, characterized in that: The inner side of the carbon fiber sleeve shaft (7) is fixedly connected with multiple grooved housings (15) in a ring array, and corresponding limiting protrusions (16) are movably inserted into the interior of the grooved housings (15).

6. A new type of multi-wire saw carbon fiber master roll according to claim 1, characterized in that: A second retaining ring (2) is fixedly sleeved on the outer right side of the first connecting shaft (1).