MBR (Membrane Bioreactor) membrane reaction device
By designing limiting grooves and limiting blocks, combined with magnetic adsorption and aeration pipes, the problem of difficult disassembly of MBR membrane reactors was solved, enabling rapid disassembly and installation, improving working efficiency and stability, and reducing pollutant deposition.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN VAUGHAN ENVIRONMENTAL ENG CO LTD
- Filing Date
- 2025-05-19
- Publication Date
- 2026-04-17
AI Technical Summary
The disassembly and maintenance of existing MBR membrane reactors are labor-intensive and time-consuming, which can easily damage the MBR membrane.
The design employs limiting grooves and limiting blocks, combined with magnetic adsorption and aeration pipes, to achieve rapid disassembly and installation of MBR membrane modules. The aeration pipes also prevent pollutant deposition, improving stability and cleanliness.
It enables rapid disassembly and installation of MBR membrane modules, improving work efficiency, enhancing stability, reducing contaminant deposition, and lowering the risk of damage during disassembly.
Smart Images

Figure CN224132830U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of MBR membrane reactor devices, and in particular to an MBR membrane reactor device. Background Technology
[0002] MBR stands for Membrane Bio-Reactor, a novel wastewater treatment system that organically combines membrane separation technology with biological treatment technology.
[0003] MBR membranes combine membrane separation technology with biological treatment technology to replace the secondary sedimentation tank in traditional wastewater treatment. They use membrane modules to trap activated sludge and macromolecular organic matter, thereby improving treatment efficiency. However, they still have the following drawbacks: the disassembly process of MBR membranes is relatively troublesome. When MBR membranes are damaged and need to be repaired or replaced, a lot of time and effort are required. Not only is the labor intensity high, but the long replacement time can also easily damage the MBR membrane. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an MBR membrane reactor.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] An MBR membrane reactor includes a housing. Multiple limiting plates are fixedly connected to the top of the inner wall of the housing. A limiting groove is provided between each pair of adjacent limiting plates. A limiting block is slidably connected within the limiting groove. A detachable permeate pipe is fixedly connected to the bottom of the limiting block. Multiple fixing plates are fixedly connected to the bottom of the inner wall of the housing. Two insertion holes are opened on the top of each fixing plate. An MBR membrane assembly is disposed between the fixing plate and the limiting block. Two magnetic blocks are disposed below the MBR membrane assembly.
[0007] As a further embodiment of this utility model, a slot is provided on one side of the inner wall of the housing at the top position, and a baffle is slidably connected in the slot, with the bottom of the baffle contacting the top of multiple limiting blocks.
[0008] As a further embodiment of this utility model, a locking block is fixedly connected to one side of the inner wall of the housing, and a slot is provided on one side of the locking block, with one side of the baffle inserted into the slot.
[0009] As a further embodiment of this utility model, a fixing block is fixedly connected to one side of the housing, and an air inlet pipe is fixedly connected inside the fixing block.
[0010] As a further improvement of this invention, a flange is fixedly connected to the top of the air intake pipe.
[0011] As a further embodiment of this utility model, the bottom of the shell is fixedly connected to multiple mounting plates, and the top of the mounting plates is fixedly connected to an aeration pipe, which is fixedly connected to the air inlet pipe.
[0012] As a further improvement of this utility model, water inlet pipes are fixedly connected to both outer walls of the shell.
[0013] As a further improvement of this utility model, a water production channel is opened on one side of the inner wall of the shell, and multiple water production pipes are connected to the water production channel.
[0014] The beneficial effects of this utility model are as follows:
[0015] 1. This utility model achieves rapid disassembly and installation of MBR membrane modules through the cooperation of a fixing tube, a limiting groove, and a limiting block, simplifying the operation steps of MBR membrane module installation and improving the working efficiency of MBR membrane modules.
[0016] 2. This utility model achieves stable operation of the MBR membrane module through the cooperation of the baffle and the slot, thus improving the stability of the MBR membrane module in use.
[0017] 3. This utility model achieves cleaning of the MBR membrane module through the cooperation of the aeration pipe and the air inlet pipe, preventing pollutants from depositing on the surface of the MBR membrane module and greatly reducing the pollution of the MBR membrane module. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the front side of an MBR membrane reactor proposed in this utility model;
[0019] Figure 2 This is a three-dimensional structural diagram of the rear side of an MBR membrane reactor proposed in this utility model;
[0020] Figure 3 This is a partial cross-sectional view of an MBR membrane reactor proposed in this utility model.
[0021] In the diagram: 1. Inlet pipe; 2. MBR membrane module; 3. Air inlet pipe; 4. Flange; 5. Shell; 6. Baffle; 7. Clamping block; 8. Fixing pipe; 9. Magnetic block; 10. Product water pipe; 11. Groove; 12. Insertion hole; 13. Mounting plate; 14. Aeration pipe; 15. Fixing block; 16. Limiting plate; 17. Limiting groove; 18. Limiting block; 19. Fixing plate. Detailed Implementation
[0022] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. Therefore, all other embodiments of this application described herein, and all embodiments obtained by those skilled in the art without creative effort based on the embodiments in this application, should fall within the scope of protection of this application.
[0023] Reference Figures 1-3 An MBR membrane reactor includes a housing 5, with a locking block 7 adhered to the inner wall of one side of the housing 5. A slot is provided on one side of the locking block 7, and a baffle 6 is inserted into the slot on one side. The locking block 7 is made of rubber, and the size of the slot is slightly smaller than the thickness of the baffle 6. Through the compression of the baffle 6 and the elasticity of the rubber, the baffle 6 will be firmly locked in the slot, which enhances the stability of the baffle 6.
[0024] A slot 11 is provided on the inner wall of one side of the housing 5 at the top position. A baffle 6 is slidably connected in the slot 11. The bottom of the baffle 6 contacts the top of multiple limiting blocks 18. When the limiting blocks 18 are in a stable state, the baffle 6 is pushed, and the baffle 6 compresses the limiting blocks 18. The baffle 6 gives the limiting blocks 18 a downward pressure, which makes the limiting blocks 18 fit more tightly in the limiting groove 17, thus enhancing stability.
[0025] Multiple limiting plates 16 are fixed to the inner wall of the housing 5 at the top position by bolts. A limiting groove 17 is provided between each pair of adjacent limiting plates 16. A limiting block 18 is slidably connected in the limiting groove 17. An installation groove is opened at the bottom of the limiting block 18.
[0026] Multiple fixing plates 19 are bolted to the bottom of the inner wall of the housing 5. The fixing plates 19 are metal plates. Two insertion holes 12 are opened on the top of the fixing plates 19. The multiple fixing plates 19 are aligned with the center of the limiting groove 17. An MBR membrane module 2 is provided between the fixing plates 19 and the limiting block 18. The MBR membrane module 2 includes an MBR membrane, a product water pipe 10 and a fixing pipe 8. The product water pipe 10 and the fixing pipe 8 are located at the two ends of the MBR membrane. A magnetic block 9 is provided below the fixing pipe 8. The two magnetic blocks 9 are inserted into the insertion holes 12. A product water channel is opened on one side of the inner wall of the housing 5. The multiple product water pipes 10 are all connected to the product water channel.
[0027] During installation, the MBR membrane module is first installed between the fixed plate 19 and the limiting block 18. Specifically, the permeate pipe 10 is inserted into the mounting groove at the bottom of the limiting block 18, and the magnetic blocks 9 on both sides of the fixed pipe 8 are inserted into the insertion hole 12. The magnetic blocks 9 magnetically attract the insertion hole 12, thus making the magnetic blocks 9 adsorbed in the insertion hole 12, which improves the convenience of installation.
[0028] When disassembly is required, first drain the water inside the reactor housing 5, then separate the magnetic block 9 from the socket 12, pull the limiting block 18 and the fixing tube 8 to disengage them from the socket 12, take out the generating tube 10, and complete the disassembly of the MBR membrane module, which improves the speed and safety of disassembly.
[0029] The difference between a multi-unit design and a single MBR membrane module is that when one of them fails, the damaged MBR membrane module can be removed and replaced for repair, increasing the applicability of the MBR membrane module.
[0030] In this utility model, a fixing block 15 is fixed to one side of the housing 5 by bolts. An air inlet pipe 3 is fixed inside the fixing block 15 by bolts. A flange 4 is fixed to the top of the air inlet pipe 3 by bolts. The flange connection achieves a good sealing effect through a sealing gasket or sealing surface, which can effectively prevent fluid or gas from leaking at the connection and ensure the safe and stable operation of the air inlet pipe 3. The air inlet pipe 3 is connected to an external fan, and the external fan draws air and delivers the air into the air inlet pipe 3.
[0031] In this invention, the bottom of the housing 5 is fixed with multiple mounting plates 13 by bolts, and the top of the mounting plates 13 is fixed with an aeration pipe 14 by bolts. The aeration pipe 14 has multiple one-way aeration holes. The aeration pipe 14 is sealed to the air inlet pipe 3. The air delivered to the aeration pipe 14 through the air inlet pipe 3 forms bubbles through the aeration holes. These bubbles wash the surface of the MBR membrane module during their rise, preventing pollutants from depositing on the surface of the MBR membrane module, thereby slowing down the fouling of the MBR membrane module. The mounting plates 13 provide stable support for the aeration pipe 14.
[0032] In this invention, the outer walls on both sides of the housing 5 are fixed with water inlet pipes 1 by bolts. The water inlet pipes 1 are responsible for transporting water to the MBR membrane module for effective treatment.
[0033] Working principle: First, after the MBR membrane module 2 is installed, the magnetic blocks 9 on both sides of the fixing tube 8 are inserted into the insertion hole 12. The magnetic blocks 9 magnetically attract the insertion hole 12. The permeate pipe 10 is then inserted into the mounting groove of the limiting block 18, so that the permeate pipe 10 is connected to the permeate channel.
[0034] Wastewater is pumped into the device through inlet pipe 1 using a water pump. MBR membrane module 2 then begins producing water. The produced water flows from product water pipe 10 into the product water channel and is then pumped away by external clean water extraction equipment. During water production, air bubbles are discharged from the aeration holes of aeration pipe 14. These bubbles, as they rise, wash the surface of the MBR membrane module, preventing contaminants from depositing on the surface and thus mitigating MBR membrane fouling.
[0035] When disassembly is required, first drain the wastewater inside the device, then separate the magnetic block 9 from the socket 12, open the side cover of the housing 5, and remove the product water pipe 10 from the mounting groove of the limit block 18 to complete the disassembly of the MBR membrane module. The difference between the multi-module design and the single MBR membrane module is that when one of them is damaged, the damaged MBR membrane module can be removed and replaced for repair.
[0036] This utility model has been described through the above embodiments. Those skilled in the art will understand that this utility model is not limited to the above embodiments. Many more modifications can be made based on the teachings of this utility model, and all such modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An MBR membrane reactor apparatus comprising a housing (5), characterized in that, Multiple limiting plates (16) are fixedly connected to the inner wall of the housing (5) at the top position. A limiting groove (17) is provided between each pair of adjacent limiting plates (16). A limiting block (18) is slidably connected in the limiting groove (17). A detachable water pipe (10) is fixedly connected to the bottom of the limiting block (18). Multiple fixing plates (19) are fixedly connected to the inner wall of the housing (5) at the bottom position. Two insertion holes (12) are opened on the top of the fixing plate (19). An MBR membrane module (2) is arranged between the fixing plate (19) and the limiting block (18). Two magnetic blocks (9) are arranged below the MBR membrane module (2).
2. The MBR membrane reaction apparatus according to claim 1, characterized by A slot (11) is provided on one side of the inner wall of the housing (5) at the top position. A baffle (6) is slidably connected in the slot (11). The bottom of the baffle (6) is in contact with the top of a plurality of limiting blocks (18).
3. The MBR membrane reaction apparatus according to claim 2, characterized by A locking block (7) is fixedly connected to one side of the inner wall of the housing (5). A slot is provided on one side of the locking block (7), and one side of the baffle (6) is inserted into the slot.
4. The MBR membrane reaction apparatus according to claim 1, characterized by A fixing block (15) is fixedly connected to one side of the housing (5), and an air inlet pipe (3) is fixedly connected inside the fixing block (15).
5. The MBR membrane reaction apparatus according to claim 4, characterized by A flange (4) is fixedly connected to the top of the air intake pipe (3).
6. The MBR membrane reaction apparatus according to claim 1, characterized by The bottom of the housing (5) is fixedly connected to a plurality of mounting plates (13), and the top of the mounting plates (13) is fixedly connected to an aeration pipe (14), and the aeration pipe (14) is fixedly connected to the air inlet pipe (3).
7. The MBR membrane reaction apparatus according to claim 6, characterized by Water inlet pipes (1) are fixedly connected to both outer walls of the shell (5).
8. The MBR membrane reaction apparatus according to claim 1, characterized by The inner wall of one side of the shell (5) has a water production channel, and multiple water production pipes (10) are connected to the water production channel.