Demoulding and cleaning equipment

Abstract

The utility model relates to the field of demolding, in particular to demolding cleaning equipment which comprises a spraying device and a material mounting device, and the spraying device is arranged above the material mounting device. The spraying device comprises a moving assembly and a spraying mechanism; the material mounting device comprises a mounting seat and a movable bearing mechanism; the movable bearing mechanism comprises a rotating shaft and a supporting wheel arranged on the rotating shaft; the rotating shaft is rotationally connected with the mounting seat, so that the supporting wheel can rotate; the spraying mechanism moves through the moving assembly so that the spraying mechanism can move back and forth above the supporting wheels. According to the utility model, the labor intensity is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of film removal, and in particular to a film removal and cleaning device. Background Technology

[0002] After the anodizing process, some aluminum profiles require a stripping treatment before further processing. The traditional stripping process involves placing the profile in a special tank and manually spraying a stripping agent onto the surface using a handheld spray gun. This method is not only labor-intensive and prone to spraying the agent in all directions, polluting the environment, but also has low production efficiency. Some methods use mechanically driven nozzles to spray the stripping agent, which reduces labor intensity, but only one profile can be stripped at a time, resulting in similarly low production efficiency. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a stripping and cleaning device that reduces labor intensity and improves production efficiency.

[0004] To solve the above-mentioned technical problems, this utility model provides a film removal and cleaning device, including a spraying device and a material installation device, wherein the spraying device is located above the material installation device;

[0005] The spraying device includes a moving component and a spraying mechanism; the material mounting device includes a mounting base and a movable bearing mechanism, the movable bearing mechanism including a rotating shaft and a support wheel mounted on the rotating shaft; the rotating shaft and the mounting base are rotatably connected so that the support wheel can rotate; the spraying mechanism is moved by the moving component so that the spraying mechanism can move back and forth above the support wheel.

[0006] As an improvement to the above solution, the movable bearing mechanism further includes a connecting rod;

[0007] The number of support wheels is several, and the support wheels are arranged along the axial direction of the rotating shaft. The connecting rods are respectively connected to the support wheels.

[0008] As an improvement to the above solution, the outer edge of the support wheel is provided with a plurality of support claws arranged circumferentially along the support wheel;

[0009] The connecting rod and the support claw are staggered.

[0010] As an improvement to the above solution, the rotating shaft and the support wheel are coaxially arranged;

[0011] The axes of the connecting rod and the rotating shaft are parallel to each other;

[0012] The plane containing the support claw is perpendicular to the axis of the connecting rod.

[0013] As an improvement to the above solution, the moving component includes a guide rail, and the guide rail and the rotating shaft are parallel to each other;

[0014] The spraying mechanism and the guide rail are slidably connected.

[0015] As an improvement to the above solution, the moving component further includes rollers, a support shaft, and a moving base, wherein the rollers and the guide rail are tactilely connected.

[0016] The spraying mechanism includes a spraying body and a nozzle mounted on the spraying body. The nozzle faces the movable support mechanism. The roller, support shaft, movable seat and spraying body are connected in sequence.

[0017] As an improvement to the above solution, a cleaning tank is also included, which is located below the material installation device.

[0018] As an improvement to the above solution, the cleaning box includes an upper box and a lower box, the upper box is located at the opening of the lower box, and the opening of the upper box is located below the material installation device;

[0019] The upper housing is provided with filter holes, and the upper housing is connected to the lower housing through the filter holes;

[0020] The upper box is equipped with a bracket, one end of which is movably connected to the upper box, and the other end is raised and lowered by a lifting mechanism.

[0021] As an improvement to the above solution, the lifting mechanism includes a lifting seat and a take-up and release mechanism mounted on the lifting seat. The take-up and release mechanism includes a take-up and release shaft and a take-up and release wheel. The take-up and release wheel and the take-up and release shaft are circumferentially fixed relative to each other. The take-up and release shaft and the lifting seat are rotatably connected. A lifting rope is wound on the take-up and release wheel, and the take-up and release wheel is connected to the other end of the bracket through the lifting rope.

[0022] As an improvement to the above solution, the lifting mechanism further includes a support rope assembly, which includes a support rope fixing seat, a support rope shaft, and a support rope wheel. The support rope fixing seat is mounted on the spraying device, and the support rope shaft is mounted on the support rope fixing seat. The support rope wheel is sleeved on the support rope shaft and can rotate around the support rope shaft. The hoisting rope is wound around the support rope wheel.

[0023] The present invention has the following beneficial effects:

[0024] This utility model of demolding and cleaning equipment includes a spraying device and a material mounting device. The spraying device includes a moving component and a spraying mechanism. The material mounting device includes a mounting base and a movable bearing mechanism. The movable bearing mechanism includes a rotating shaft and a support wheel mounted on the rotating shaft. The rotating shaft and the mounting base are rotatably connected. The rotation of the rotating shaft drives the support wheel to rotate. Multiple profiles are placed on the support wheel and move under the drive of the support wheel. The spraying mechanism moves back and forth above the support wheel (i.e., the profile) via the moving component, spraying demolding agent onto different positions on the profile to achieve demolding, avoiding manual handling of the spray gun and effectively reducing labor intensity. In addition, the rotation of the support wheel allows the demolding agent to be sprayed onto multiple profiles on the support wheel, enabling simultaneous demolding of multiple profiles, greatly improving demolding efficiency and increasing production efficiency. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of the film stripping and cleaning equipment of this utility model;

[0026] Figure 2 yes Figure 1 Schematic diagram of the spraying device;

[0027] Figure 3 yes Figure 1 A sectional view;

[0028] Figure 4 yes Figure 3 Enlarged view of point A;

[0029] Figure 5 yes Figure 3 Enlarged view of point B. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the following will describe this utility model in further detail with reference to the accompanying drawings. It is hereby declared that the terms "up," "down," "left," "right," "front," "back," "inner," and "outer," etc., appearing or about to appear in this document, are based solely on the accompanying drawings and are not intended to specifically limit this utility model.

[0031] See Figure 1-5 This utility model discloses a film removal and cleaning device, including a spraying device and a material installation device, wherein the spraying device is located above the material installation device.

[0032] The spraying device includes a moving component and a spraying mechanism 2; the material mounting device includes a mounting base 3 and a movable bearing mechanism 4, the movable bearing mechanism 4 includes a rotating shaft 41 and a support wheel 42 disposed on the rotating shaft 41; the rotating shaft 41 and the mounting base 3 are rotatably connected so that the support wheel 42 can rotate; the spraying mechanism 2 is moved by the moving component so that the spraying mechanism 2 can move back and forth above the support wheel 42.

[0033] This utility model of demolding and cleaning equipment includes a spraying device and a material mounting device. The spraying device includes a moving component and a spraying mechanism. The material mounting device includes a mounting base and a movable bearing mechanism. The movable bearing mechanism includes a rotating shaft and a support wheel mounted on the rotating shaft. The rotating shaft and the mounting base are rotatably connected. The rotation of the rotating shaft drives the support wheel to rotate. Multiple profiles are placed on the support wheel and move under the drive of the support wheel. The spraying mechanism moves back and forth above the support wheel (i.e., the profile) via the moving component, spraying demolding agent onto different positions on the profile to achieve demolding, avoiding manual handling of the spray gun and effectively reducing labor intensity. In addition, the rotation of the support wheel allows the demolding agent to be sprayed onto multiple profiles on the support wheel, enabling simultaneous demolding of multiple profiles, greatly improving demolding efficiency and increasing production efficiency.

[0034] Furthermore, such as Figure 4 As shown, the movable bearing mechanism also includes connecting rods 43; there are several support wheels 42, which are arranged axially along the shaft 41, and the connecting rods 43 are connected to the support wheels 42 respectively. There are several connecting rods 43, which are arranged parallel to each other. Each connecting rod 43 is connected to the outer edge of the support wheel 42, and the multiple connecting rods 43 are evenly arranged circumferentially along one support wheel 42. The shaft 41 and the support wheels 42 are coaxial, meaning the multiple support wheels 42 are arranged parallel to each other. The axes of the connecting rods 43 and the shaft 41 are parallel to each other, and the connecting rods 43 are perpendicular to the support wheels 42. The connecting rods connect the multiple support wheels, making the shaft, support wheels, and connecting rods form a whole. When the shaft rotates, it drives the support wheels and connecting rods to move together, ensuring the structural strength of the entire movable bearing mechanism, thereby guaranteeing its reliability and robustness.

[0035] It should be noted that, as Figure 1 , 3 As shown, the material installation device also includes a demolding support frame 31, which can be fixed to a wall or support plate. The mounting base 3 is mounted on the demolding support frame 31. The mounting base 3 is equipped with a bearing, and the rotating shaft is connected to the mounting base through the bearing to reduce the friction between the rotating shaft and the mounting base.

[0036] Preferably, such as Figure 4 As shown, the outer edge of the support wheel 42 is provided with a plurality of support claws 44 arranged circumferentially along the support wheel 42. The support claws 44 extend outward from the support wheel 42. The profile can be placed between two adjacent support claws to limit the profile and fix it on the support claws, ensuring that the profile will not fall off when the support wheel rotates. A profile can be mounted on different support wheels to support the profile and fix it on the corresponding support claws.

[0037] More preferably, the connecting rod 43 and the support claw 44 are staggered, which makes the overall layout of the movable bearing mechanism reasonable, the force uniform, and the overall structure strong, reliable and solid, thereby achieving effective support for the profile.

[0038] More preferably, the plane containing the support claw 44 is perpendicular to the axis of the connecting rod 43.

[0039] Specifically, such as Figure 1 , 3 As shown in Figure 4, the moving component includes a guide rail 11, which is parallel to the rotating shaft 41. This ensures that the spraying mechanism moves axially along the rotating shaft, i.e., along the extension direction of the profile, ensuring that the demolding agent can be sprayed onto the entire profile. The spraying mechanism 2 and the guide rail 11 are slidably connected. Preferably, there are two guide rails 11, arranged symmetrically along an axis.

[0040] It should be noted that, as Figure 1 , 3 As shown in Figure 5, the spraying device also includes a spraying support frame 15, which can be installed and fixed on a wall or support plate, and the guide rail is installed on the demolding support frame.

[0041] Preferably, such as Figure 2 As shown, the moving component also includes a roller 12, a support shaft 13, and a moving seat 14. The roller 12 and the guide rail 11 are tactilely connected. The spraying mechanism 2 includes a spraying body 21 and a nozzle 22 disposed on the spraying body 21. The nozzle 22 faces the movable support mechanism 4. The roller 12, the support shaft 13, the moving seat 14, and the spraying body 21 are connected in sequence.

[0042] The rollers are mounted around the support shaft and can rotate around it. The rollers reduce the friction between the support shaft and the guide rails. The two ends of the support shaft are supported on two guide rails via rollers, and the spraying unit is connected to the support shaft via a movable seat. The spraying mechanism can be moved along the guide rails manually or mechanically by driving the movable seat. The guide rails serve both a supporting and guiding function, eliminating the need for manual handling of the spray gun, reducing labor intensity, and ensuring the spray direction, thus preventing environmental pollution.

[0043] More preferably, there are two support shafts 13 and four rollers 12, with one roller 12 at each end of each support shaft 13, and the two support shafts 13 are arranged parallel to each other. The movable seat 14 is fixedly connected to the two support shafts 13, which makes the structure simple and reliable.

[0044] It should be noted that this utility model also includes a spray pump (not shown in the figure), which is connected to the spray body 21. The spray pump draws the demolding agent to the spray body and then sprays it out from the nozzle.

[0045] Furthermore, such as Figure 1 , 3 As shown, this utility model also includes a cleaning tank 5, which is located below the material installation device. The cleaning tank is used to receive the stripping agent that drips from the profile or is not sprayed onto the profile, thus avoiding environmental pollution and facilitating the recovery of the stripping agent.

[0046] Preferably, such as Figure 3 As shown, the cleaning tank 5 includes an upper tank body 51 and a lower tank body 52. ​​The upper tank body 51 is located at the opening of the lower tank body 52, and the opening of the upper tank body 51 is located below the material mounting device. Specifically, the opening of the upper tank body 51 is located below the movable bearing mechanism 4, so that the demolding agent on the profile falls into the upper tank body.

[0047] It should be noted that, in addition to spraying the profiles placed on the movable support mechanism with a spraying mechanism to remove the film, this utility model can also place the profiles in a cleaning tank to soak them in the film removal solution.

[0048] Among them, such as Figure 3 As shown, the upper chamber 51 is provided with a filter hole 511, and the upper chamber 51 is connected to the lower chamber 52 through the filter hole 511. This invention also includes a circulation pump (not shown), which is connected to both the upper and lower chambers, allowing the stripping solution to circulate between them. The stripping solution in the upper chamber flows into the lower chamber through the filter hole, which is equipped with a filter screen to prevent aluminum shavings from falling into the lower chamber, thus filtering the aluminum shavings. The aluminum shavings in the upper chamber are then cleaned.

[0049] Specifically, such as Figure 3 As shown, the upper housing 51 is equipped with a bracket 6. One end of the bracket 6 is movably connected to the upper housing 51, and the other end is raised and lowered via a lifting mechanism. When the profile is placed on the bracket, and the other end of the bracket is lifted by the lifting mechanism, one end of the profile is simultaneously raised, causing the profile to tilt and dump out the aluminum shavings generated during demolding. This utility model, through the coordinated arrangement of the bracket and the lifting mechanism, facilitates the lifting of one end of all profiles, achieving tilting.

[0050] Preferably, one end of the bracket 6 is hinged to the bottom wall of the upper housing 51, and the filter hole 511 is provided corresponding to one end of the bracket 6.

[0051] like Figure 1 , 5As shown, the lifting mechanism includes a lifting seat 7 and a take-up and release mechanism 8 mounted on the lifting seat 7. The take-up and release mechanism 8 includes a take-up and release shaft 81 and a take-up and release wheel 82. The take-up and release wheel 82 and the take-up and release shaft 81 are circumferentially fixed to each other. The take-up and release shaft 81 and the lifting seat 7 are rotatably connected. A lifting rope 10 is wound on the take-up and release wheel 82. The take-up and release wheel 82 is connected to the other end of the bracket 6 through the lifting rope 10.

[0052] Specifically, the lifting seat 7 is equipped with a bearing, and the take-up and release shaft is mounted on the bearing to reduce the friction between the take-up and release shaft and the lifting seat, making the rotation of the take-up and release shaft smoother. The rotation of the take-up and release shaft drives the take-up and release wheel to rotate, thereby taking in or releasing the hoisting rope and raising or lowering the other end of the bracket. The rotation of the take-up and release shaft can be driven manually or mechanically, and there are no restrictions on this.

[0053] Preferably, such as Figure 1 , 5 As shown, the lifting mechanism also includes a support rope assembly 9, which includes a support rope fixing seat 91, a support rope shaft 92, and a support rope pulley 93. The support rope fixing seat 91 is mounted on the spraying device, and the support rope shaft 92 is mounted on the support rope fixing seat 91. The support rope pulley 93 is sleeved on the support rope shaft 92 and can rotate around the support rope shaft 92. The hoisting rope 10 is wound around the support rope pulley 93.

[0054] Specifically, the retraction mechanism 8 is located near the other end of the bracket 6, i.e., on the outer side of one end of the cleaning tank 5. To facilitate the connection and steering of the hoisting rope, the lifting mechanism also includes a support rope assembly 9, which is positioned between the retraction mechanism 8 and the bracket 6. A support rope fixing seat 91 is located above the other end of the bracket 6 and is fixedly mounted on the spray support frame 15 of the spraying device. The support rope pulley 93 can rotate around the support rope shaft 92, and the hoisting rope 10 is wound around the support rope pulley 93, enabling the hoisting rope to be steered. When the hoisting rope is retracted or extended, it drives the support rope pulley to rotate around the support rope shaft, thereby reducing the friction between the hoisting rope and the support rope shaft.

[0055] In summary, this utility model provides a stripping and cleaning device that reduces labor intensity and improves production efficiency.

[0056] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications are also considered to be within the protection scope of this utility model.

Claims

1. A demolding cleaning apparatus characterized by comprising: It includes a spraying device and a material installation device, wherein the spraying device is located above the material installation device; The spraying device includes a moving component and a spraying mechanism; the material mounting device includes a mounting base and a movable bearing mechanism, the movable bearing mechanism including a rotating shaft and a support wheel mounted on the rotating shaft; the rotating shaft and the mounting base are rotatably connected so that the support wheel can rotate; the spraying mechanism is moved by the moving component so that the spraying mechanism can move back and forth above the support wheel.

2. The stripping and cleaning apparatus of claim 1, wherein The movable load-bearing mechanism also includes a connecting rod; The number of support wheels is several, and the support wheels are arranged along the axial direction of the rotating shaft. The connecting rods are respectively connected to the support wheels.

3. The membrane stripping and cleaning apparatus of claim 2, wherein, The outer edge of the support wheel is provided with a number of support claws arranged circumferentially along the support wheel; The connecting rod and the support claw are staggered.

4. The membrane stripping and cleaning apparatus of claim 3, wherein, The rotating shaft and the support wheel are coaxially arranged; The axes of the connecting rod and the rotating shaft are parallel to each other; The plane containing the support claw is perpendicular to the axis of the connecting rod.

5. The membrane stripping and cleaning apparatus of claim 1, wherein, The moving component includes a guide rail, which is parallel to the rotating shaft. The spraying mechanism and the guide rail are slidably connected.

6. The membrane stripping and cleaning apparatus of claim 5, wherein, The movable component also includes rollers, a support shaft, and a movable base, wherein the rollers and the guide rail are rotatably connected. The spraying mechanism includes a spraying body and a nozzle mounted on the spraying body. The nozzle faces the movable support mechanism. The roller, support shaft, movable seat and spraying body are connected in sequence.

7. The membrane stripping and cleaning apparatus of claim 1, wherein It also includes a cleaning tank, which is located below the material installation device.

8. The membrane stripping and cleaning apparatus of claim 7, wherein, The cleaning box includes an upper box and a lower box. The upper box is located at the opening of the lower box, and the opening of the upper box is located below the material installation device. The upper housing is provided with filter holes, and the upper housing is connected to the lower housing through the filter holes; The upper box is equipped with a bracket, one end of which is movably connected to the upper box, and the other end is raised and lowered by a lifting mechanism.

9. The membrane stripping and cleaning apparatus of claim 8, wherein, The lifting mechanism includes a lifting base and a take-up and release mechanism mounted on the lifting base. The take-up and release mechanism includes a take-up and release shaft and a take-up and release wheel. The take-up and release wheel and the take-up and release shaft are circumferentially fixed relative to each other. The take-up and release shaft and the lifting base are rotatably connected. A lifting rope is wound on the take-up and release wheel, and the take-up and release wheel is connected to the other end of the bracket through the lifting rope.

10. The film stripping and cleaning equipment as described in claim 9, characterized in that, The lifting mechanism also includes a support rope assembly, which includes a support rope fixing seat, a support rope shaft, and a support rope wheel. The support rope fixing seat is mounted on the spraying device, and the support rope shaft is mounted on the support rope fixing seat. The support rope wheel is sleeved on the support rope shaft and can rotate around the support rope shaft. The hoisting rope is wound around the support rope wheel.

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