Spray humidifier for cloth production

Abstract

The utility model discloses a spray humidifier for cloth production. A spray humidifier for cloth production comprises a shell, a plurality of cloth guide rollers rotationally installed in the shell and cloth winding the cloth guide rollers, humidifying mechanisms are symmetrically arranged on the upper face and the lower face of the cloth, deviation rectifying mechanisms are arranged on the two sides of the cloth, and each humidifying mechanism comprises a supporting plate, a scissor type telescopic frame, a movable plate, an atomizing nozzle, a water conveying pipe and an adjusting assembly. The adjusting assembly is used for providing power for the two movable plates to be close to or far away from each other, the humidifying mechanisms which are symmetrically arranged up and down can conduct double-face humidification on the cloth, the problem that the cloth humidity is uneven due to single-face humidification is solved, fibers in the cloth can be fully wetted, and the overall quality of the cloth is improved; the scissor type telescopic frame is matched with the movable plate and the adjusting assembly, the position of the atomizing nozzle can be flexibly adjusted, the spraying range of the nozzle is changed, the humidifying requirements of cloth of different specifications are met, spraying waste is reduced, and the humidifying precision is improved.

Description

Technical Field

[0001] This utility model relates to the field of fabric production technology, and in particular to a spray humidifier for fabric production. Background Technology

[0002] In the fabric production process, spray humidification is a crucial step in ensuring fabric quality and optimizing production processes. Proper humidification can keep fabric fibers soft, prevent static interference, and improve the stability of subsequent processing and product yield.

[0003] Currently, many fabric manufacturers are using spray humidifiers that have revealed numerous shortcomings. For example, the spray humidifier for fabric production disclosed in CN 222251332U, while offering some convenience in the loading and unloading of the placement roller and winding roller, as well as the fabric winding process, has significant deficiencies in its core spray humidification function.

[0004] On the one hand, the spray range of its humidifier nozzles is fixed: nozzles with fixed spray ranges are difficult to flexibly adapt to different specifications of fabrics. For narrow fabrics, this will result in wasted spray, with some spray not being able to reach the fabric, and may also have adverse effects on surrounding equipment and the environment. On the other hand, for wide fabrics, there will be incomplete spray coverage, and the edge areas of the fabric cannot be adequately humidified, resulting in uneven humidity of the entire roll of fabric, which will affect product quality and subsequent processing.

[0005] On the other hand, the device can only humidify one side of the fabric: in many fabric production scenarios, especially for thicker fabrics with special materials, humidification on one side cannot make the overall humidity of the fabric uniform. The fibers inside the fabric may delaminate or break during subsequent processing because they do not get enough moisture.

[0006] Therefore, it is necessary to provide a spray humidifier for fabric production to solve the above-mentioned technical problems. Utility Model Content

[0007] In view of the above situation and to overcome the defects of the existing technology, this utility model provides a spray humidifier for fabric production that can flexibly adjust the spray range and humidify the fabric on both sides.

[0008] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0009] A spray humidifier for fabric production includes a housing, multiple guide rollers rotatably installed within the housing, and fabric wound around the guide rollers. Humidification mechanisms are symmetrically arranged on the upper and lower surfaces of the fabric, and correction mechanisms are arranged on both sides of the fabric. Each humidification mechanism includes a support plate, a scissor-type telescopic frame, movable plates, atomizing nozzles, a water supply pipe, and an adjustment assembly. The support plate is fixedly installed within the housing, and a water supply pipe is fixedly mounted on the support plate. The water supply pipe is connected to the output end of an external pump body via a connecting pipe. The support plate also has a groove with a strip-shaped through hole, and a pair of movable plates are symmetrically and movably installed within the groove. A scissor-type telescopic frame is installed between the two movable plates. Atomizing nozzles are installed at multiple intersection points of the scissor-type telescopic frame, and the atomizing nozzles are connected to the water supply pipe via flexible hoses. The adjustment assembly provides power to move the two movable plates closer together or further apart.

[0010] Preferably, the side of the movable plate is provided with a first sliding groove, and a first slider is slidably disposed in the first sliding groove, and the end of the scissor-type telescopic frame is hinged to the first slider.

[0011] Preferably, a second slider is fixedly installed at both ends of the movable plate, and a second groove is provided on the side wall of the groove for the second slider to slide.

[0012] Preferably, the correction mechanism includes correction plates movably disposed on both sides of the fabric, a pair of bidirectional lead screws rotatably installed in the housing, and a pair of guide rods fixedly installed in the housing. The two bidirectional lead screws and the two guide rods are arranged in an "X" shape. One of the bidirectional lead screws is driven by a motor disposed outside the housing. The two bidirectional lead screws are connected by a synchronous belt pulley group. Nuts that are adapted to the two threaded portions of the bidirectional lead screws are symmetrically disposed on the two threaded portions. A pair of sliding sleeves are slidably installed on the guide rods. The correction plate is fixedly installed on the nuts and sliding sleeves.

[0013] Preferably, the side of the correction plate near the fabric is also rotatably mounted with multiple guide rollers.

[0014] Preferably, connecting plates are fixedly installed at both the upper and lower ends of the correction plate, and the correction plate is connected to the movable plate through the connecting plates.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] (1) The humidification mechanism with symmetrical upper and lower parts of this utility model can humidify the fabric on both sides, which solves the problem of uneven fabric humidity caused by single-sided humidification. It can fully wet the internal fibers of the fabric and improve the overall quality of the fabric. The scissor-type telescopic frame, together with the movable plate and adjustment components, can flexibly adjust the position of the atomizing nozzle, change the spray range of the nozzle, adapt to the humidification needs of different specifications of fabric, reduce spray waste, and improve humidification accuracy.

[0017] (2) The correction mechanism of this utility model drives the bidirectional screw to rotate by a motor, and uses a synchronous belt pulley group to realize the synchronous operation of the two bidirectional screws, which drives the nut and the sliding sleeve to move, thereby enabling the correction plate to correct the fabric. The bidirectional screw and guide rod arranged in an "X" shape can accurately adjust the position of the fabric from both sides, ensuring that the fabric is always in the center position during the humidification process, avoiding uneven humidification due to fabric deviation, and improving product quality.

[0018] (3) The connecting plate of this utility model connects the correction plate and the movable plate, so that the correction mechanism and the humidification mechanism are linked. When the spray range of the humidification mechanism is adjusted, the correction mechanism can monitor and adjust the width of the fabric at the same time, so as to ensure that the humidification and correction work are carried out in coordination under different fabric specifications, and comprehensively guarantee the accuracy and stability of fabric humidification. Attached Figure Description

[0019] Figure 1 A schematic diagram of the overall structure of the spray humidifier for fabric production provided by this utility model;

[0020] Figure 2 for Figure 1 Front sectional view;

[0021] Figure 3 for Figure 1 Enlarged view of the central humidification mechanism and the correction mechanism;

[0022] Figure 4 for Figure 3 Enlarged view of the central humidification mechanism;

[0023] Figure 5 for Figure 3 Enlarged view of the central correction mechanism;

[0024] The corresponding names of the attached figures are as follows: 1-shell, 2-guide roller, 3-fabric, 4-support plate, 5-groove, 6-movable plate, 7-scissor-type telescopic frame, 8-atomizing nozzle, 9-water pipe, 10-strip through hole, 11-first slide groove, 12-second slide groove, 13-correction plate, 14-double-acting screw, 15-guide rod, 16-synchronous belt pulley set, 17-nut, 18-sliding sleeve, 19-guide roller, 20-connecting plate. Detailed Implementation

[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments. The embodiments of the present invention include, but are not limited to, the following embodiments.

[0026] Example 1

[0027] like Figure 1-5As shown, the spray humidifier produced by the fabric 3 provided by this utility model includes a housing 1, multiple guide rollers 2 rotatably installed inside the housing 1, and fabric 3 wrapped around the multiple guide rollers 2. Humidification mechanisms are symmetrically arranged on the upper and lower surfaces of the fabric 3, and correction mechanisms are arranged on both sides of the fabric 3. The humidification mechanism includes a support plate 4, a scissor-type telescopic frame 7, a movable plate 6, an atomizing nozzle 8, a water supply pipe 9, and an adjustment component. The support plate 4 is fixedly installed inside the housing 1, and a water supply pipe 9 is fixedly arranged on the support plate 4. The water supply pipe 9 is connected to the output end of an external pump body through a connecting pipe. The support plate 4 is also provided with a groove 5, and a strip-shaped through hole 10 is opened in the groove 5. A pair of movable parts are symmetrically and movably installed in the groove 5. The movable plate 6 is connected to a scissor-type telescopic frame 7 between the two movable plates 6. Atomizing nozzles 8 are installed at multiple intersection points of the scissor-type telescopic frame 7. The atomizing nozzles 8 are connected to a water supply pipe 9 via flexible hoses. The adjustment component provides power to move the two movable plates 6 closer or further apart. The symmetrically arranged humidification mechanism can humidify the fabric 3 on both sides, solving the problem of uneven humidity caused by single-sided humidification. This allows the internal fibers of the fabric 3 to be fully saturated, improving the overall quality of the fabric 3. The scissor-type telescopic frame 7, in conjunction with the movable plates 6 and the adjustment component, can flexibly adjust the position of the atomizing nozzles 8, changing the spray range to suit the humidification needs of different specifications of fabric 3, reducing spray waste and improving humidification accuracy.

[0028] Example 2

[0029] Please refer to the figure. A first groove 11 is provided on the side of the movable plate 6. A first slider is slidably disposed within the first groove 11. The end of the scissor-type telescopic frame 7 is hinged to the first slider. The cooperation between the first groove 11 and the first slider allows the scissor-type telescopic frame 7 to smoothly extend or retract when the movable plate 6 moves, ensuring the stability of the atomizing nozzle 8's position adjustment. This ensures precise and reliable adjustment of the spray range, further improving adaptability to different fabric specifications 3.

[0030] Example 3

[0031] Please refer to the figure. Both ends of the movable plate 6 are fixedly installed with second sliders. The side wall of the groove 5 is provided with a second slide groove 12 for the second slider to slide. The arrangement of the second slider and the second slide groove 12 provides a stable guide for the movement of the movable plate 6, so that the movable plate 6 slides smoothly in the groove 5, ensuring the reliability of the humidification mechanism when adjusting the spray range, and avoiding the wobbling of the movable plate 6 from affecting the humidification effect.

[0032] Example 4

[0033] Please refer to the figure. The correction mechanism includes correction plates 13 movably mounted on both sides of the fabric 3, a pair of bidirectional lead screws 14 rotatably mounted inside the housing 1, and a pair of guide rods 15 fixedly mounted inside the housing 1. The two bidirectional lead screws 14 and the two guide rods 15 are arranged in an "X" shape. One of the bidirectional lead screws 14 is driven by a motor located outside the housing 1. The two bidirectional lead screws 14 are connected by a synchronous belt pulley set 16. Nuts 17 are symmetrically arranged on the two threaded portions of the bidirectional lead screws 14. Sliding rods 15 are mounted on the guide rods 15. A pair of sliding sleeves 18 are provided. The correction plate 13 is fixedly installed on the nut 17 and the sliding sleeve 18. The correction mechanism drives the bidirectional lead screw 14 to rotate through the motor. The synchronous pulley group 16 realizes the synchronous operation of the two bidirectional lead screws 14, which drives the nut 17 and the sliding sleeve 18 to move, thereby enabling the correction plate 13 to correct the fabric 3. The bidirectional lead screw 14 and guide rod 15 arranged in an "X" shape can accurately adjust the position of the fabric 3 from both sides, ensuring that the fabric 3 is always in the center position during the humidification process, avoiding uneven humidification caused by the fabric 3 shifting, and improving product quality.

[0034] Example 5

[0035] Please refer to the figure. The side of the correction plate 13 near the fabric 3 is also rotatably equipped with multiple guide rollers 19. The guide rollers 19 on the correction plate 13 reduce the friction between the fabric 3 and the correction plate 13, reduce the wear of the fabric 3 during the correction process, protect the integrity of the fabric 3, and make the correction process smoother, further improving the correction effect.

[0036] Example 6

[0037] Please refer to the figure. Both the upper and lower ends of the correction plate 13 are fixedly installed with connecting plates 20. The correction plate 13 is connected to the movable plate 6 through the connecting plates 20. The connecting plates 20 connect the correction plate 13 and the movable plate 6, so that the correction mechanism and the humidification mechanism are linked. When adjusting the spray range of the humidification mechanism, the correction mechanism can simultaneously monitor and adjust the width of the fabric 3, ensuring that the humidification and correction work are carried out in coordination under different fabric 3 specifications, and comprehensively ensuring the accuracy and stability of the humidification of the fabric 3.

[0038] Working principle:

[0039] When using the spray humidifier made from fabric 3, the fabric 3 is wound around multiple guide rollers 2, the motor is started, and the motor drives one of the bidirectional lead screws 14 to rotate. Through the synchronous belt pulley group 16, the other bidirectional lead screw 14 rotates synchronously. The rotation of the bidirectional lead screw 14 drives the nut 17 to move in the threaded part, and the sliding sleeve 18 slides on the guide rod 15 accordingly. This causes the correction plate 13 fixed on the nut 17 and the sliding sleeve 18 to correct the fabric 3, ensuring that the fabric 3 is always in the center position. At the same time, through the transmission of the connecting plate 20, power can be provided to the two movable plates 6, making them move closer or further apart. When the movable plate 6 moves, the first slider slides in the first slide groove 11, driving the scissor-type telescopic frame 7 to extend or retract, thereby changing the position of the atomizing nozzle 8 and adjusting the spray range to match the width of the fabric 3. Finally, the external pump body delivers water through the connecting pipe to the water supply pipe 9, and then distributes it to each atomizing nozzle 8 through the hose, realizing double-sided humidification of the fabric 3 and finally completing the high-quality humidification operation of the fabric 3.

[0040] The above embodiments are merely one of the preferred embodiments of this utility model and should not be used to limit the scope of protection of this utility model. Any modifications or refinements made to the main design concept and spirit of this utility model that are not of substantial significance, but solve the same technical problem as this utility model, should be included within the scope of protection of this utility model.

Claims

1. A spray humidifier for cloth (3) production, comprising a housing (1), a plurality of cloth guide rollers (2) rotatably installed in the housing (1), and a cloth (3) wound around the plurality of cloth guide rollers (2), characterized in that, The fabric (3) is symmetrically provided with humidification mechanisms on its upper and lower surfaces, and with correction mechanisms on both sides of the fabric (3). The humidification mechanism includes a support plate (4), a scissor-type telescopic frame (7), a movable plate (6), an atomizing nozzle (8), a water supply pipe (9), and an adjustment component. The support plate (4) is fixedly installed inside the housing (1), and a water supply pipe (9) is fixedly installed on the support plate (4). The water supply pipe (9) is connected to the output end of an external pump body through a connecting pipe. The support plate (4) is also provided with a groove (5), and a strip-shaped through hole (10) is opened in the groove (5). A pair of movable plates (6) are symmetrically and movably installed in the groove (5). A scissor-type telescopic frame (7) is installed between the two movable plates (6). Atomizing nozzles (8) are installed at multiple intersections of the scissor-type telescopic frame (7). The atomizing nozzles (8) are connected to the water supply pipe (9) through a hose. The adjustment component is used to provide power for the two movable plates (6) to move closer or further apart.

2. A fabric (3) produced spray humidifier according to claim 1, characterized in that, The side of the movable plate (6) is provided with a first sliding groove (11), and a first slider is slidably arranged in the first sliding groove (11). The end of the scissor-type telescopic frame (7) is hinged to the first slider.

3. A fabric (3) produced spray humidifier according to claim 1, characterized in that, The two ends of the movable plate (6) are fixedly installed with second sliders, and the side wall of the groove (5) is provided with a second slide groove (12) for the second slider to slide.

4. A fabric (3) produced spray humidifier according to claim 1, characterized in that, The correction mechanism includes correction plates (13) movably disposed on both sides of the fabric (3), a pair of bidirectional lead screws (14) rotatably installed in the housing (1), and a pair of guide rods (15) fixedly installed in the housing (1). The two bidirectional lead screws (14) and the two guide rods (15) are arranged in an "X" shape. One of the bidirectional lead screws (14) is driven by a motor installed outside the housing (1). The two bidirectional lead screws (14) are connected by a synchronous pulley group (16). Nuts (17) are symmetrically arranged on the two threaded parts of the bidirectional lead screws (14). A pair of sliding sleeves (18) are slidably installed on the guide rods (15). The correction plates (13) are fixedly installed on the nuts (17) and the sliding sleeves (18).

5. A fabric (3) produced spray humidifier according to claim 4, characterized in that, The side of the correction plate (13) near the fabric (3) is also rotatably equipped with multiple guide rollers (19).

6. A fabric (3) produced spray humidifier according to claim 5, characterized in that, The upper and lower ends of the correction plate (13) are fixedly installed with connecting plates (20), and the correction plate (13) is connected to the movable plate (6) through the connecting plates (20).

Images