Cloth shaping equipment with shaping effect
By adjusting the combination of the extrusion mechanism and the detection components, the problem of existing equipment being unable to adapt to different fabrics has been solved, achieving precise extrusion control of fabrics of different thicknesses and types, ensuring that the setting liquid is fully extruded, and improving the setting effect and fabric quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGSHU YUTE TEXTILE CO LTD
- Filing Date
- 2025-05-08
- Publication Date
- 2026-04-17
AI Technical Summary
Existing fabric setting equipment is difficult to adapt to fabrics of different thicknesses and types, resulting in insufficient or excessive extrusion pressure, which affects the residue of setting liquid and the smoothness and appearance quality of the fabric.
By employing an adjustable extrusion mechanism and detection components, the extrusion pressure of fabrics of different thicknesses can be adjusted through a combination of electric push rods and pressure rollers. The fabric thickness is detected in real time to accurately control the extrusion pressure. The interlocking of protrusions and grooves enhances the extrusion effect and ensures that the setting liquid is fully extruded.
It enables adaptive processing of fabrics of different thicknesses and types, ensuring that the setting liquid is fully extruded, avoiding residue, improving drying efficiency, and enhancing the smoothness and appearance quality of the fabric.
Smart Images

Figure CN224133387U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fabric processing, specifically to a fabric shaping device with a shaping effect. Background Technology
[0002] Fabrics are commonly used in decorative materials, including various types such as synthetic fiber carpets, non-woven wall coverings, linen, nylon, colored adhesive tape, and flannel. Depending on the application requirements, setting equipment and setting solutions are used to shape and process the fabrics.
[0003] As shown in the reference case "A Fabric Shaping Equipment" (Announcement No. CN220927194U), when the device performs shaping processing on the fabric, after the fabric is immersed in the shaping liquid in the coating mechanism, when the fabric passes between two extrusion rollers, the extrusion force generated by the springs and the sliding connection between the sliding frame and the limiting rod can cause the two extrusion rollers to apply a certain extrusion force to the fabric, thereby squeezing out excess shaping liquid from the fabric, thus avoiding the situation where the shaping liquid in the fabric drips randomly or easily affects the subsequent fabric drying.
[0004] In practical applications, due to the large differences in fabric types and thicknesses, existing equipment relies solely on the compression force provided by the fixed spring return force, which is difficult to effectively adapt to the needs of different fabrics. For thicker or stiffer fabrics, insufficient compression force results in excessive residue of setting liquid, affecting subsequent drying and setting effects. For thinner or softer fabrics, excessive compression force can easily cause fabric damage or deformation, affecting its flatness and appearance quality.
[0005] Based on this, the present invention designs a fabric shaping device with a shaping effect to solve the above problems. Utility Model Content
[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a fabric shaping device with a shaping effect.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A fabric setting device for setting effect includes a setting machine, a setting box fixedly installed inside the setting machine, and openings on both sides of the setting box; an adjusting extrusion mechanism for adjusting the extrusion effect of setting liquid for fabrics of different thicknesses, the adjusting extrusion mechanism being disposed inside the setting box; wherein, the adjusting extrusion mechanism includes two control frames disposed on one side of the setting box, each of the two control frames having an adjusting component on one side, and a detection component being disposed on one side of the setting box.
[0009] Furthermore, the adjustment assembly includes two electric push rods fixedly installed inside the control frame. Both electric push rods are located inside the shaping box. A movable frame is fixedly installed on an adjacent side of each of the two electric push rods. A pressure roller is rotatably installed on an adjacent side of each of the two movable frames. The two pressure rollers are located on the same vertical line.
[0010] Furthermore, the movable frame is U-shaped and located inside the shaping box. A motor is fixedly installed on one side of the shaping machine, and a bidirectional screw is fixedly installed at the output end of the motor. The two control frames are slidably connected to the shaping box, and the bidirectional screw passes through the two control frames and is threadedly connected to the two control frames.
[0011] Furthermore, each of the two adjacent pressure rollers is provided with a plurality of protrusions and a plurality of grooves, the plurality of protrusions being fixedly installed on the surface of the top pressure roller, and the plurality of grooves being formed on the surface of the bottom pressure roller.
[0012] Furthermore, the groove is configured as a semi-circular shape, and the shape of the protrusion is adapted to the groove.
[0013] Furthermore, a recycling bin is fixedly installed at the bottom of the shaping box, and an opening is provided between the recycling bin and the shaping box, with a filter plate fixedly installed inside the opening.
[0014] Furthermore, the detection component includes two sliding plates slidably installed inside the setting machine. The two sliding plates are located on one side of the opening. A sliding potentiometer is fixedly installed on one side of the setting machine. A movable rod is fixedly installed on one side of each of the two sliding plates. Both movable rods are fixedly connected to the output terminal of the sliding potentiometer.
[0015] Furthermore, each of the two skateboards has two rollers fixedly mounted on its surface, with the two rollers of the two skateboards positioned on adjacent sides. Beneficial effects
[0016] 1. During use, the extrusion pressure on the fabric can be adjusted by adjusting the components to accommodate different fabrics, allowing the setting machine to process fabrics of various thicknesses and types. When the fabric enters, the thickness of the fabric can be detected simultaneously by the detection components to control the adjustment components to adjust the extrusion pressure, achieving precise control and ensuring that the setting liquid is fully and appropriately extruded.
[0017] 2. Before the fabric enters, the synchronous movement of the two slide plates drives the moving rod on one side to move synchronously. The displacement of the moving rod further acts on the sliding potentiometer, causing it to output a corresponding electrical signal. By measuring the displacement signal of the sliding potentiometer, the current thickness information of the fabric can be obtained in real time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a perspective view of the main structure of a fabric shaping device for achieving the shaping effect according to this utility model;
[0020] Figure 2 This is a schematic diagram of the adjusting extrusion mechanism of a fabric shaping device for shaping effect according to the present invention.
[0021] Figure 3 This is a schematic diagram of the adjustment component structure of a fabric shaping device for shaping effect according to the present invention;
[0022] Figure 4 This is a schematic diagram of the moving frame and pressure roller structure of a fabric shaping device for shaping effect according to this utility model;
[0023] Figure 5 This is a schematic diagram of the detection component structure of a fabric shaping device for shaping effect according to the present invention.
[0024] The labels in the diagram represent:
[0025] 1. Sterilizer; 2. Sterilizer box; 21. Exit; 3. Adjustable extrusion mechanism; 31. Control frame; 32. Adjustment component; 321. Electric push rod; 322. Moving frame; 323. Pressure roller; 324. Motor; 325. Bidirectional screw; 326. Recycling box; 327. Filter plate; 328. Protrusion; 329. Groove; 33. Detection component; 331. Slide plate; 332. Sliding potentiometer; 333. Moving rod; 334. Roller. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0027] The present invention will be further described below with reference to the embodiments.
[0028] In some embodiments, please refer to the appendix to the instruction manual. Figure 1-5 A fabric setting device for setting effect includes a setting machine 1, a setting box 2 fixedly installed inside the setting machine 1, and openings 21 on both sides of the setting box 2; an adjusting extrusion mechanism 3, which is used to adjust the extrusion effect of the setting liquid for fabrics of different thicknesses, is set inside the setting box 2; wherein, the adjusting extrusion mechanism 3 includes two control frames 31 set on one side of the setting box 2, an adjusting component 32 is set on one side of each of the two control frames 31, and a detection component 33 is set on one side of the setting box 2.
[0029] In one embodiment of this utility model, the extrusion pressure on the fabric can be adjusted by adjusting component 32 to accommodate different fabrics during use, thereby allowing the setting machine 1 to adapt to processing fabrics of different thicknesses and types. When the fabric enters, the thickness of the fabric can be detected simultaneously by the detection component 33 to control the adjustment component 32 to adjust the extrusion pressure, achieving precise control and ensuring that the setting liquid is fully and appropriately extruded.
[0030] The setting machine 1 conveys the fabric to be processed into the machine, where the fabric surface is evenly coated with setting liquid by the coating mechanism. Then, the fabric is squeezed by a pair of fixed extrusion rollers to expel excess setting liquid. This application achieves dynamic adjustment of the extrusion mechanism through the adjustment component 32 to ensure that the setting liquid is fully discharged and to avoid residual liquid affecting drying. The detection component 33 can detect the fabric thickness in real time when the fabric enters the setting box 2. All of these measures are based on not changing the original basic processes of fabric conveying, coating, and drying of the setting machine 1, so they do not affect the normal use of the setting machine 1.
[0031] In some embodiments, such as Figure 2 , Figure 3 and Figure 4 As shown, the adjustment assembly 32 includes two electric push rods 321 fixedly installed inside the control frame 31. Both electric push rods 321 are located inside the shaping box 2. A movable frame 322 is fixedly installed on the adjacent side of the two electric push rods 321. A pressure roller 323 is rotatably installed on the adjacent side of the two movable frames 322. The two pressure rollers 323 are located on the same vertical line.
[0032] In one embodiment of this utility model, when the fabric enters, the excess setting liquid of the fabric is squeezed out by the two pressure rollers 323 between the control frame 31. The thickness information of the fabric is detected by the detection component 33, and the extension and retraction of the two electric push rods 321 are controlled to adjust the distance between the two moving frames 322, so as to achieve adaptability adjustment for fabrics of different thicknesses. The distance and squeezing pressure between the pressure rollers 323 can be flexibly adjusted according to the actual needs of the fabric to ensure that the excess setting liquid is fully and reasonably squeezed out.
[0033] The movable frame 322 is set in a U-shape and is located inside the shaping box 2. A motor 324 is fixedly installed on one side of the shaping machine 1. A bidirectional screw 325 is fixedly installed at the output end of the motor 324. Two control frames 31 are slidably connected to the shaping box 2. The bidirectional screw 325 passes through the two control frames 31 and is threadedly connected to the two control frames 31.
[0034] In one embodiment of this utility model, when the fabric passes between the two moving frames 322, the bidirectional screw 325 can be driven by the motor 324 to move threadedly with the two moving frames 322, thereby adjusting the distance between the two moving frames 322. This can precisely adjust the tension on the fabric, ensuring that the fabric remains flat and taut during the shaping process, thus improving the shaping effect.
[0035] The surfaces of two adjacent pressure rollers 323 are respectively provided with multiple protrusions 328 and multiple grooves 329. The multiple protrusions 328 are fixedly installed on the surface of the top pressure roller 323, and the multiple grooves 329 are opened on the surface of the bottom pressure roller 323.
[0036] In one embodiment of this utility model, when the fabric passes between two adjacent pressure rollers 323, the pressing force and extrusion effect on the fabric surface can be enhanced by the engagement of the protrusion 328 and the adjacent groove 329.
[0037] The groove 329 is set to a semi-circular shape, and the shape of the protrusion 328 is adapted to the groove 329.
[0038] In one embodiment of this utility model, the semi-circular groove 329 and the protrusion 328 are precisely matched to form a multi-point synchronous squeezing effect when the fabric passes through the pressure roller 323, which helps to quickly and fully squeeze out excess setting liquid from the fabric, improve the liquid removal efficiency, and reduce setting liquid residue.
[0039] A recycling bin 326 is fixedly installed at the bottom of the shaping box 2. An opening is provided between the recycling bin 326 and the shaping box 2, and a filter plate 327 is fixedly installed inside the opening.
[0040] In one embodiment of this utility model, the opening is set in the shape of a funnel, through which the extruded setting liquid can be recovered, and during recovery, impurities, fiber debris, etc. are intercepted by the filter plate 327 to ensure the quality of the setting liquid after recovery.
[0041] In some embodiments, such as Figure 2 and Figure 5 As shown, the detection component 33 includes two slide plates 331 that are slidably installed inside the stenter 1. The two slide plates 331 are located on one side of the opening 21. A sliding potentiometer 332 is fixedly installed on one side of the stenter 1. A moving rod 333 is fixedly installed on one side of each of the two slide plates 331. Both moving rods 333 are fixedly connected to the output terminal of the sliding potentiometer 332.
[0042] In one embodiment of this utility model, before the fabric enters, the synchronous movement of the two sliding plates 331 drives the moving rod 333 on one side to move synchronously. The displacement of the moving rod 333 further acts on the sliding potentiometer 332, causing it to output a corresponding electrical signal. By measuring the displacement signal of the sliding potentiometer 332, the thickness information of the current fabric can be obtained in real time.
[0043] Two rollers 334 are fixedly installed on the surface of each of the two skateboards 331, and the two rollers 334 of the two skateboards 331 are located on an adjacent side.
[0044] In one embodiment of this utility model, when the fabric passes between two slide plates 331, the surface of the fabric contacts the rollers 334 on the slide plates 331, reducing the resistance of the fabric when entering the detection component 33. Guided by the rollers 334, the fabric is kept in a stable conveying state, ensuring that the slide plates 331 can accurately sense the thickness change of the fabric, thereby driving the moving rod 333 to move synchronously, ensuring that the sliding potentiometer 332 outputs an accurate thickness signal.
[0045] In this embodiment of the invention, before the fabric enters, the synchronous movement of the two sliding plates 331 drives the movement of a moving rod 333 on one side. The displacement of the moving rod 333 further acts on the sliding potentiometer 332, causing it to output a corresponding electrical signal. By measuring the displacement signal of the sliding potentiometer 332, the current fabric thickness information can be obtained in real time. When the fabric passes between the two sliding plates 331, the fabric surface contacts the rollers 334 on the sliding plates 331, reducing the resistance of the fabric when entering the detection component 33. When the fabric enters, the excess setting liquid of the fabric is squeezed out by the two pressure rollers 323 between the control frame 31. The fabric thickness information is detected by the detection component 33, and the two rollers 323 are controlled to move. The telescopic movement of the electric push rod 321 adjusts the distance between the two moving frames 322 to achieve adaptability to fabrics of different thicknesses. It can flexibly adjust the distance and extrusion pressure between the pressure rollers 323 according to the actual needs of the fabric, ensuring that excess setting liquid is fully and reasonably squeezed out. When the fabric passes between the two moving frames 322, the motor 324 drives the bidirectional screw 325 to move threadedly with the two moving frames 322, adjusting the distance between the two moving frames 322. This can precisely adjust the tension on the fabric, ensuring that the fabric is always in a flat and taut state during the setting process, improving the setting effect. When the fabric passes between two adjacent pressure rollers 323, the engagement of the protrusion 328 and the adjacent groove 329 enhances the pressure and extrusion effect on the fabric surface.
[0046] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A fabric setting device for achieving a setting effect, comprising a setting machine (1), characterized in that: The shaping machine (1) has a shaping box (2) fixedly installed inside, and openings (21) are provided on both sides of the shaping box (2). The adjusting extrusion mechanism (3), which is used to adjust the extrusion effect of the setting liquid for fabrics of different thicknesses, is located inside the setting box (2); The adjusting extrusion mechanism (3) includes two control boxes (31) located on one side of the shaping box (2), and an adjusting component (32) is provided on one side of each of the two control boxes (31). A detection component (33) is provided on one side of the shaping box (2).
2. A garment setting apparatus for setting a garment effect according to claim 1, wherein, The adjustment assembly (32) includes two electric push rods (321) fixedly installed inside the control frame (31). Both electric push rods (321) are located inside the shaping box (2). A movable frame (322) is fixedly installed on the adjacent side of the two electric push rods (321). A pressure roller (323) is rotatably installed on the adjacent side of the two movable frames (322). The two pressure rollers (323) are located on the same vertical line.
3. A garment setting apparatus for setting a garment effect according to claim 2, wherein, The movable frame (322) is set in a U-shape and is located inside the shaping box (2). A motor (324) is fixedly installed on one side of the shaping machine (1). A bidirectional screw (325) is fixedly installed at the output end of the motor (324). The two control frames (31) are slidably connected to the shaping box (2). The bidirectional screw (325) passes through the two control frames (31) and is threadedly connected to the two control frames (31).
4. The garment setting apparatus of claim 2, wherein, The surfaces of two adjacent pressure rollers (323) are respectively provided with a plurality of protrusions (328) and a plurality of grooves (329). The plurality of protrusions (328) are fixedly installed on the surface of the top pressure roller (323), and the plurality of grooves (329) are opened on the surface of the bottom pressure roller (323).
5. A garment setting apparatus for setting a garment effect according to claim 4, wherein, The groove (329) is set in a semi-circular shape, and the shape of the protrusion (328) is adapted to the groove (329).
6. The shaped effect fabric setting apparatus of claim 1, wherein, A recycling bin (326) is fixedly installed at the bottom of the shaping box (2). An opening is provided between the recycling bin (326) and the shaping box (2). A filter plate (327) is fixedly installed inside the opening.
7. The shaped effect fabric setting apparatus of claim 1, wherein, The detection component (33) includes two slide plates (331) slidably installed inside the shaping machine (1). The two slide plates (331) are located on one side of the opening (21). A sliding potentiometer (332) is fixedly installed on one side of the shaping machine (1). A moving rod (333) is fixedly installed on one side of each of the two slide plates (331). Both moving rods (333) are fixedly connected to the output end of the sliding potentiometer (332).
8. A garment setting apparatus for setting a garment effect according to claim 7, wherein, Two rollers (334) are fixedly mounted on the surface of each of the two skateboards (331), and the two rollers (334) of the two skateboards (331) are located on adjacent sides.
Citation Information
Patent Citations
Cloth shaping equipment
CN220927194U