Frame of architectural decoration modeling suspended ceiling structure of deformable acoustic board and suspended ceiling structure thereof

Abstract

The utility model provides an architectural decoration modeling suspended ceiling structure of a deformable acoustic board. The two ends of a frame are connected with supporting pieces through frame units, and the middle position of the frame can be connected with a hanging rod through a frame; the molding contour surface of the frame faces the different side of the supporting piece and is used for installing a deformable acoustic board. The multiple frames are connected in a matched mode through welding and / or self-tapping screws by adopting a contour line positioning method, and the building decoration modeling suspended ceiling structure of the deformable acoustic board is formed. Through a special-shaped molded surface and positioning groove double-control system, the three-dimensional curved surface modeling deviation is smaller than or equal to 1.5 mm; the vibration attenuation rate of the acoustic board is greatly improved through composite fixation of the structural adhesive and the screws; the design of the C-shaped steel flexible groove enables the forming precision of the frame to be improved to more than 99%.

Description

Technical Field

[0001] This utility model relates to the field of building decoration, renovation and sound absorption and noise reduction materials, and in particular to a decorative ceiling structure for a deformable sound-absorbing panel. Background Technology

[0002] In the field of architectural decoration, there are currently two main technical approaches to achieve curved surface designs: one is to use GRG (glass fiber reinforced gypsum) or GRC (glass fiber reinforced cement) products, and the other is to use silica ceramic panels. However, both technologies have certain limitations, as detailed below.

[0003] In GRG (Glass Fiber Reinforced Gypsum) and GRC (Glass Fiber Reinforced Cement) curved surface modeling systems, the installation accuracy of the keel directly affects the final molding effect. This type of technology relies on on-site welded steel keels as a supporting framework. However, because the keel bending process depends on manual operation, the angle control error generally exceeds 3°, resulting in a cumulative axial offset of 5~8mm / m between adjacent keels. Especially for hyperboloid shapes, the curvature fit between the base gypsum board and the precast GRG / GRC panel is insufficient, and the measured joint gap is often greater than 3mm, requiring excessive filling with adhesive material for compensation. This not only increases the structural load but also easily induces later cracking. Furthermore, the thermal expansion coefficients of the gypsum substrate and the steel structure differ significantly (1.5×10⁻ ... 5 / ℃ and 1.2×10⁻ 5 At a temperature difference of 10℃, the interface displacement can reach 0.6mm / m, causing periodic cracking of the joint and increasing maintenance costs by more than 30%.

[0004] Although the curved surface structure of the silicon ceramic panel adopts a prefabricated aluminum keel system, its three-dimensional modeling accuracy is still limited by the fine-tuning capability of the connection nodes (±2mm adjustment range). When splicing multiple layers of keels, the misalignment error at the turning points is cumulative. When the deviation of a single node exceeds 4mm, the keel will have to be disassembled and reconstructed, significantly delaying the construction period. During the installation stage, the contradiction between the single curvature bending characteristics of the silicon ceramic panel and the insufficient rigidity of the keel is further highlighted: when the aluminum keel span exceeds 2m, the deflection reaches L / 250, causing the panel surface to exhibit wavy wrinkles and the edge warping rate to exceed 1.5‰. Even if the dimensional tolerance of the panel itself is strictly controlled within ±0.5mm, the cumulative error of the keel still causes the panel joint width dispersion to exceed the tolerance (measured 1~5mm). Even with the use of elastic adhesive joint compensation, more than 30% of the visible joints still affect the aesthetics due to twisting deformation.

[0005] A synthesis of these two technologies reveals a common bottleneck in traditional curved surface shaping systems: the failure to coordinate the control of keel precision and material deformation. Measured keel forming precision using GRG / GRC technology reaches ±3.2mm / m, while the error in the silicon ceramic plate system reaches ±2.8mm / m. Furthermore, this error is exacerbated through multi-layered construction, ultimately leading to excessive installation flatness (GRG: 2.8mm / 2m, silicon ceramic plate: 3.5mm / 2m). More seriously, differences in dynamic deformation result in insufficient system stability, with a high cumulative rate of material interface displacement exceeding limits, directly causing over 30% of projects to require secondary leveling or frequent maintenance. This situation urgently necessitates an innovative technology that can simultaneously improve keel shaping precision and dynamic coordination, breaking through the precision limits and durability bottlenecks of existing processes.

[0006] Through dedicated research and development, the applicant has innovatively developed a deformable sound-absorbing panel. Overcoming the technical challenges of material deformation and installation, the applicant has developed a frame and ceiling structure for a deformable sound-absorbing panel architectural decorative ceiling. Summary of the Invention

[0007] To address the shortcomings of existing technologies, one of the objectives of this utility model is to provide a frame and ceiling structure for a deformable sound-absorbing panel architectural decorative ceiling, achieving a three-dimensional curved surface shape deviation of ≤1.5mm, thereby improving the frame forming accuracy to over 99%.

[0008] A frame for a deformable sound-absorbing panel architectural decorative ceiling structure includes a frame assembly, a curved surface component, and a reinforcing component. The frame assembly comprises a first frame unit and two second frame units, arranged opposite to each other, forming a rectangular frame structure through welding. The curved surface component includes a T-shaped plate, which is parallel to the first frame unit and its two ends are perpendicularly connected to the second frame unit. The reinforcing component includes C-shaped steel and stiffening plates, both of which are parallel to the second frame unit and their two ends are perpendicularly connected to the first frame unit. The frame assembly, curved surface component, and reinforcing component utilize a dual-control system of irregularly shaped surfaces and / or positioning grooves to achieve a three-dimensional curved surface design.

[0009] Furthermore, all of the frames are made of metallic materials.

[0010] Furthermore, the first frame unit is an L-shaped plate with an irregularly shaped surface and a positioning groove on its long side.

[0011] Furthermore, the second frame unit is formed into a U-shape by welding an L-shaped plate to an irregularly shaped surface of the L-shaped plate, and an irregularly shaped surface and a positioning groove are provided on the long side of the L-shaped plate.

[0012] Furthermore, the T-shaped plate includes a vertical plate and a horizontal plate, and the horizontal plate and the irregularly shaped surfaces of the vertical plate are welded together to form a vertical structure.

[0013] Furthermore, the irregularly shaped surface of the L-shaped plate is a shaped contour surface, which forms a curved surface with the irregularly shaped surface of the T-shaped plate in two dimensions: longitude and latitude.

[0014] Furthermore, the positioning groove of the second frame unit is used to fix the position of the T-shaped plate, and its notch angle is perpendicular to the molded shape contour surface.

[0015] Furthermore, the irregularly shaped surface of the vertical plate is a shaped contour surface, which forms a curved surface with the second frame unit in two dimensions: longitude and latitude.

[0016] Furthermore, the stiffener is a strip-shaped plate, including a stiffener irregularly shaped surface and a positioning groove, and is connected to the T-shaped plate by welding.

[0017] Furthermore, the C-shaped steel has flexible grooves on one side flange and web, and when reinforcing the frame, it is cold-bent to form a variable curved surface, which is then closed and welded after matching the outline of the frame.

[0018] A decorative ceiling structure with deformable sound-absorbing panels includes a frame, support members, self-tapping screws, hangers, and deformable sound-absorbing panels. The frame is connected to the support members at both ends via frame units, and the middle section of the frame is connected to the hangers via a frame. The shaped contour surface of the frame faces the opposite side to the support members, for mounting the deformable sound-absorbing panels. Multiple frames are connected by welding and / or self-tapping screws using a contour-line positioning method to form a decorative ceiling structure with deformable sound-absorbing panels.

[0019] Beneficial effects

[0020] The beneficial effects of this utility model are: the three-dimensional curved surface shape deviation is ≤1.5mm through the dual control system of irregular shape surface + positioning groove; the composite fixation of structural adhesive and screws greatly improves the vibration attenuation rate of sound-absorbing board; and the C-shaped steel flexible groove design improves the frame forming accuracy to over 99%. Attached Figure Description

[0021] Figure 1 : A schematic diagram of the structure of the frame 100 of this utility model.

[0022] Figure 2 : A cross-sectional structural diagram of the frame 100 of this utility model.

[0023] Figure 3 : Schematic diagram of the second border unit structure, with a cross-sectional view below.

[0024] Figure 4: Schematic diagram of the first border unit structure, with a cross-sectional view below.

[0025] Figure 5 : Schematic diagram of T-shaped plate structure, with a cross-sectional view below.

[0026] Figure 6 : Schematic diagram of stiffening plate structure, with a cross-sectional view below.

[0027] Figure 7 Schematic diagram of C-shaped steel structure.

[0028] Figure 8 Schematic diagram of the ceiling frame installation structure.

[0029] Figure 9 Schematic diagram of the installation structure of deformable sound-absorbing panels for suspended ceilings.

[0030] Figure 10 : Schematic diagram of ceiling view from below. Detailed Implementation

[0031] To disclose this utility model and enable those skilled in the art to implement it, the preferred embodiments described below are merely examples, and other obvious variations will arise for those skilled in the art. The basic principles of this utility model defined in the following description can be applied to other implementations, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of this utility model.

[0032] Example 1

[0033] Depend on Figure 1-7 As shown, a frame 100 for a deformable sound-absorbing panel architectural decorative ceiling structure includes a frame assembly, a curved surface structure assembly, and a reinforcing assembly. The frame assembly includes a first frame unit 1 and a second frame unit 2, with the two first frame units 1 and two second frame units 2 respectively arranged opposite to each other and formed into a rectangular frame structure through welding. The curved surface structure assembly includes a T-shaped plate 3, which is arranged parallel to the first frame unit 1 and its two ends are perpendicularly connected to the second frame unit 2. The reinforcing assembly includes a C-shaped steel 4 and stiffening plates 5, both of which are arranged parallel to the second frame unit 2 and their two ends are perpendicularly connected to the first frame unit.

[0034] Furthermore, all of the frames 100 are made of metal.

[0035] The first frame unit 1 is an L-shaped plate with an irregularly shaped surface 11 and a positioning groove 13 on its long side. The thickness of the first frame unit 1 is 0.5~5mm.

[0036] The second frame unit 2 is formed into a U-shape by welding an L-shaped plate 21 to a non-circular shaped surface 23 of the L-shaped plate 21. The L-shaped plate 21 has a non-circular shaped surface 23 and a positioning groove 25 on its long side. The L-shaped plate 21 has a thickness of 0.5~5mm. The sheet 22 has a width of 15~50mm and a thickness of 0.5~5mm.

[0037] The T-shaped plate 3 includes a vertical plate 31 and a horizontal plate 32, with a thickness of 0.5~5mm; the horizontal plate 32 and the irregularly shaped surface 33 of the vertical plate 31 are welded to form a vertical structure.

[0038] Among them, the irregularly shaped surface 23 of the L-shaped plate 21 is the shaped contour surface, which forms a curved surface with the irregularly shaped surface 33 of the T-shaped plate 3 in two dimensions.

[0039] The positioning groove 25 of the second frame unit 2 is used to fix the position of the T-shaped plate 3. Its notch angle is perpendicular to the molding contour surface, its width is the thickness deviation of the vertical plate 31 of the T-shaped plate + 0.5, and its depth is greater than the height of the vertical plate 31 by 2mm.

[0040] The irregularly shaped surface 33 of the vertical plate 31 is a shaped contour surface, which forms a curved surface with the second frame unit 2 in two dimensions: longitude and latitude.

[0041] The stiffening plate 5 is a strip plate with a thickness of 0.5~5mm. It is composed of a stiffening plate irregular shape surface 51 and a positioning groove 52. It is connected to the T-shaped plate 3 by welding to enhance the rigidity of the frame 100.

[0042] The C-shaped steel 4 is the main reinforcing member. Flexible grooves 42 are provided on one side of its flange and web. When reinforcing the frame 100, a variable curved surface 41 is formed by cold bending. After it matches the outline of the frame 100, it is closed and welded to consolidate the shape of the frame 100.

[0043] Example 2

[0044] Depend on Figure 8-10 As shown, a deformable sound-absorbing panel architectural decorative ceiling structure includes a frame 100, a support member 200, self-tapping screws 300, a hanger 400, and a deformable sound-absorbing panel 500. The two ends of the frame 100 are connected to the support member 200 through frame units, and the middle position of the frame 100 can be connected to the hanger 400 through a frame. The shaped contour surface of the frame 100 faces the opposite side to the support member 200, and is used to install the deformable sound-absorbing panel 500. Multiple frames 100 are matched and connected by welding and / or self-tapping screws 300 using a contour line positioning method to form a deformable sound-absorbing panel architectural decorative ceiling structure.

[0045] The border unit includes a first border unit 1 and a second border unit 2.

[0046] Preferably, when the span is greater than 3m, a 400mm hanger is installed, the elevation deviation is ≤2mm, and a two-way nut is preferably installed at the node for locking.

[0047] A construction method for a deformable sound-absorbing panel architectural decorative ceiling structure includes a frame installation stage and a deformable sound-absorbing panel installation stage;

[0048] During the frame installation phase, after the first frame 100 is positioned, it is fixed to the support component 200 of the building transfer floor using J422 welding rods. The second frame 100 is matched with the first frame 100 using the outline positioning method. The assembly method includes: full welding at the joint, with a weld leg height ≥3mm, and the non-joint surfaces are connected with self-tapping screws 300 at intervals ≤200mm. Simultaneously, after the second frame 100 is positioned, it is also fixed to the support component 200 of the building transfer floor using J422 welding rods. Due to frame span issues, when the span is >3m, hangers 400 are installed, with an elevation deviation ≤2mm. Two-way nuts are used at the joints for locking, stabilizing the overall shape and ensuring smooth operation.

[0049] After the frame is installed, the deformable sound-absorbing panels 500 are laid. Before laying, silicone structural adhesive is applied after sanding the contact interface of the frame 100. The coating thickness is preferably 1.5±0.2mm. Then, the deformable sound-absorbing panels 500 are bonded and installed with staggered joints, with a long side misalignment of ≥300mm. Before the adhesive strength is sufficient, the deformable sound-absorbing panels 500 are fixed to the frame 100 using self-tapping screws 300. After the silicone structural adhesive has cured, the silicone structural adhesive and the self-tapping screws 300 work together to firmly fix the deformable sound-absorbing panels 500 to the frame, with a flatness of ≤2mm, which facilitates subsequent coating construction.

[0050] This invention achieves a three-dimensional curved surface shape deviation of ≤1.5mm through a dual control system of irregularly shaped surface and positioning groove; the composite fixing of structural adhesive and screws greatly improves the vibration attenuation rate of the sound-absorbing panel; and the C-shaped steel flexible groove design improves the frame forming accuracy to over 99%.

[0051] The above embodiments are merely specific descriptions of feasible implementations of the present utility model and are not intended to limit the patent protection scope of the present utility model. All equivalent implementations or modifications that do not depart from the present utility model should be included in the patent scope of this case.

Claims

1. A frame of a building decoration molding suspended ceiling structure of a deformable sound absorption panel, comprising a frame assembly, a curved surface construction assembly and a reinforcing assembly; wherein, The frame assembly includes a first frame unit and a second frame unit, with two first frame units and two second frame units respectively arranged opposite to each other, forming a rectangular frame structure through welding. The curved surface component includes a T-shaped plate, which is arranged parallel to the first frame unit and its two ends are perpendicularly connected to the second frame unit. The reinforcing component includes C-shaped steel and stiffening plates, both of which are arranged parallel to the second frame unit and their two ends are perpendicularly connected to the first frame unit. The frame assembly, curved surface component, and reinforcing component utilize a dual-control system of irregularly shaped surfaces and / or positioning grooves to achieve three-dimensional curved surface modeling.

2. A frame for a decorative suspended ceiling structure of a deformable sound absorbing panel according to claim 1, characterized in that: The first frame unit is an L-shaped plate with irregularly shaped surfaces and positioning grooves on its long side.

3. A frame for a decorative suspended ceiling structure of a deformable sound absorbing panel according to claim 1, characterized in that: The second frame unit is formed into a U-shape by welding an L-shaped plate to an irregularly shaped surface of the L-shaped plate. An irregularly shaped surface and a positioning groove are provided on the long side of the L-shaped plate.

4. The frame of a deformable sound-absorbing panel architectural decorative ceiling structure as described in claim 1, characterized in that: The T-shaped plate includes a vertical plate and a horizontal plate, and the horizontal plate and the vertical plate are welded together to form a vertical structure.

5. The frame of a deformable sound-absorbing panel architectural decorative ceiling structure as described in claim 3, characterized in that: The irregularly shaped surface of the L-shaped plate is the shaped contour surface, which forms a curved surface with the irregularly shaped surface of the T-shaped plate in two dimensions: longitude and latitude.

6. A frame for a decorative acoustical panel building construction suspended ceiling structure as defined in claim 5 wherein: The positioning groove of the second frame unit is used to fix the position of the T-shaped plate, and its notch angle is perpendicular to the contour surface of the formed shape.

7. The frame of a deformable sound-absorbing panel architectural decorative ceiling structure as described in claim 4, characterized in that: The irregularly shaped surface of the vertical plate is a shaped contour surface, which forms a curved surface with the second frame unit in two dimensions: longitude and latitude.

8. The frame of a deformable sound-absorbing panel architectural decorative ceiling structure as described in claim 1, characterized in that: The stiffening plate is a strip-shaped plate, including a stiffening plate irregular shape surface and a positioning groove, and is connected to the T-shaped plate by welding.

9. The frame of a deformable sound-absorbing panel architectural decorative ceiling structure as described in claim 1, characterized in that: The C-shaped steel has flexible grooves on one side of its flange and web.

10. A building decorative molding ceiling structure comprising the flexible sound absorbing panel of any one of claims 1-9, comprising a support, a self-tapping screw, a hanger rod, and the flexible sound absorbing panel, characterized in that: The two ends of the frame are connected to the support member through the frame unit, and the middle position of the frame can be connected to the hanging rod through the frame. The shaped contour surface of the frame faces the opposite side of the support member, and is used to install deformable sound-absorbing panels. Multiple frames are matched and connected by welding and / or self-tapping screws using the contour line positioning method to form a deformable sound-absorbing panel architectural decorative ceiling structure.

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