Inclined shaft slip form concrete distribution integrated platform device

Abstract

The utility model relates to the technical field of civil engineering construction, and discloses an inclined shaft slip form concrete distribution integrated platform device which comprises a walking trolley body, and a supporting frame body, a supporting column body, a material distribution platform, a supporting platform, an auxiliary platform and a conveying piece are arranged on the outer wall of the walking trolley body. Pulleys are arranged at the bottom of the supporting column body, a rotary material distributing device is arranged at the top of the material distributing platform, a first template and a second template are arranged on the outer wall of the supporting platform, and when the walking trolley body descends, the pulleys roll and rotate a first shaft and a first chain wheel, so that a chain drives a second chain wheel to rotate, and then the generator body is driven to generate electricity. And after being processed by the rectifier main body and the regulator main body, the electric energy is stored in the storage battery so as to supply power to low-voltage systems such as platform illumination, monitoring equipment and a material distribution device subsequently, so that energy self-sufficiency is realized, dependence on an external power supply is reduced, and the power supply is particularly suitable for remote construction environments without stable power supply.

Description

Technical Field

[0001] This utility model relates to the field of civil engineering construction technology, specifically to an integrated platform device for inclined shaft slipform concrete placement. Background Technology

[0002] Slipform concrete construction in inclined shafts is a commonly used lining construction technique in mining, tunnel and other engineering projects. Its core equipment, the slipform concrete platform, needs to move back and forth in the inclined shaft to complete the concrete pouring.

[0003] Existing platforms, due to their reliance on external power, fail to recover gravity and kinetic energy during descent, resulting in energy waste. Long-distance deep inclined shaft construction consumes a lot of electricity, and the external power supply in remote areas is unstable and prone to power outages. In addition, the platform's low-voltage equipment relies on batteries, which require frequent replacement or charging, making operation cumbersome and affecting efficiency. Therefore, we have launched an integrated inclined shaft slipform concrete placement platform device. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated platform device for inclined shaft slipform concrete placement, which has the advantages of kinetic energy recovery and energy recycling, as well as automatic lubrication and long-term maintenance of transmission components, thus solving the problems mentioned in the background technology.

[0005] This utility model provides the following technical solution: an integrated platform device for inclined shaft slipform concrete placement, comprising a traveling trolley body, the outer wall of which is respectively provided with a support frame body, a support column body, a material distribution platform, a support platform, a secondary platform and a conveying component; the bottom of the support column body is provided with a pulley; the top of the material distribution platform is provided with a rotating material distribution device; the outer wall of the support platform is provided with a first template and a second template; a rotating shaft is fixedly sleeved on the inner wall of the pulley; a sprocket is fixedly sleeved on the outer wall of the rotating shaft; a chain is provided on the outer wall of the rotating shaft; the top of the secondary platform is respectively provided with a generator body, an energy recovery component and a maintenance component; a rotating shaft is fixedly installed on the outer edge of the output shaft of the generator body; a sprocket is fixedly sleeved on the outer wall of the rotating shaft; and a conveying body is provided on the top of the material distribution platform.

[0006] The conveying component includes a winch body, the outer wall of which is provided with a wire rope, and the bottom of the pulley is provided with a track.

[0007] As a preferred technical solution of this utility model: the energy recovery component includes a transmission line, the top of the sub-platform is provided with a storage box, the top of the storage box is provided with a rectifier body and a regulator body respectively, the bottom of the storage box is provided with a line integration block, and the inner cavity of the storage box is provided with a battery.

[0008] As a preferred technical solution of this utility model: one end of the transmission line is connected to the transmission end of the generator body, and the other end is connected to the receiving end of the rectifier body and the regulator body respectively. The transmission ends of the rectifier body and the regulator body are connected to the receiving end of the line integrated block, and the transmission end of the line integrated block is connected to the receiving end of the battery.

[0009] As a preferred technical solution of this utility model: the maintenance component includes a box, the inner cavity of the box is provided with an air chamber and an oil storage chamber respectively, a piston plate is slidably connected to the inner wall of the box, a spring is provided on the top of the piston plate, an air pipe is provided on the inner wall of the air chamber, an air pump is fixedly installed on the outer wall of the box, an oil pipe is provided on the top of the box, and a solenoid valve is provided on the outer wall of the air pipe.

[0010] The oil pipe fitting includes a second air pipe, an oil delivery pipe is provided at the top of the box, an oil delivery pipe is provided at the bottom of the first oil delivery pipe, a second spring and a ball are respectively provided in the inner cavity of the second oil delivery pipe, and a cross base is fixedly installed at the bottom of the second oil delivery pipe.

[0011] As a preferred technical solution of this utility model: one end of the second air pipe is connected to the air outlet of the air pump, and the other end is connected to the air inlet of the housing; one end of the first air pipe is connected to the air outlet of the housing, and the other end is connected to the solenoid valve; the first spring is located in the inner cavity of the oil storage chamber, and one end overlaps with the top of the piston plate, and the other end overlaps with the inner wall of the oil storage chamber; one end of the first oil supply pipe is connected to the oil outlet of the housing, and the other end is connected to the oil inlet of the second oil supply pipe; the diameter of the sphere is larger than the diameter of the top opening of the second oil supply pipe; the second spring is located at the bottom of the sphere, and one end overlaps with the sphere, and the other end overlaps with the top of the cross base; the bottom opening of the second oil supply pipe is located at the top of the chain.

[0012] As a preferred technical solution of this utility model: the first template and the second template have the same shape, and the first template and the second template are respectively set on both sides of the outer wall of the support platform. One end of the chain is engaged with the outer edge of the first sprocket, and the other end is engaged with the outer edge of the second sprocket. One end of the conveying body is provided with a receiving hopper, and the top of the material receiving hopper displacement rotation distribution device is located at the top.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This inclined shaft slipform concrete placing integrated platform device, when the main body of the traveling trolley descends, the pulley rolls the rotating shaft and sprocket, causing the chain to drive the sprocket to rotate, which in turn drives the generator to generate electricity. After being processed by the rectifier and regulator, the electrical energy is stored in the battery to power the platform's lighting, monitoring equipment, material distribution device and other low-voltage systems, thereby achieving energy self-sufficiency and reducing dependence on external power sources. It is especially suitable for construction environments in remote areas without stable power supply.

[0015] 2. This integrated inclined shaft slipform concrete placing platform device, after the air pump is started by external control, causes the gas in the air chamber to push the piston plate to squeeze the oil storage chamber, so that the lubricating oil is evenly applied to the top of the chain through the second oil delivery pipe. This reduces the frictional wear between the chain and the first and second sprockets, and extends their service life. At the same time, after the air pump is stopped, its solenoid valve is depressurized, and the first and second springs are linked to reset and cooperate to seal the opening of the second oil delivery pipe with a ball, thereby preventing lubricating oil leakage and dust intrusion, and ensuring the long-term reliable operation of the lubrication system. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the main structure of the traveling trolley of this utility model;

[0018] Figure 3 This is a schematic diagram of the energy recovery component structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the maintenance component structure of this utility model;

[0020] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A in the middle;

[0021] Figure 6 This utility model Figure 4 Enlarged structural diagram at point B.

[0022] In the diagram: 1. Main body of the traveling trolley; 2. Main body of the support frame; 3. Main body of the support column; 4. Pulley; 5. Rotary material distribution device; 6. Material distribution platform; 7. Support platform; 8. First template; 9. Secondary platform; 10. Rotating shaft one; 11. Sprocket one; 12. Chain; 13. Sprocket two; 14. Main body of the generator; 15. Rotating shaft two; 16. Energy recovery component; 17. Maintenance component; 19. Conveying component; 20. Conveying body; 21. Second template;

[0023] 191. Winch body; 192. Steel wire rope; 193. Track;

[0024] 161. Transmission line; 162. Rectifier body; 163. Regulator body; 164. Storage box; 165. Line integrated block; 166. Storage battery;

[0025] 171. Housing; 172. Air chamber; 173. Oil storage chamber; 174. Piston plate; 175. Spring 1; 176. Air pipe 1; 177. Air pump; 178. Oil pipe fittings; 1781. Air pipe 2; 1782. Oil delivery pipe 1; 1783. Oil delivery pipe 2; 1784. Spring 2; 1785. Cross base; 1786. Ball; 179. Solenoid valve. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1 - Figure 6 An integrated platform device for inclined shaft slipform concrete placement includes a traveling trolley body 1. The outer wall of the traveling trolley body 1 is respectively provided with a support frame body 2, a support column body 3, a material distribution platform 6, a support platform 7, a secondary platform 9, and a conveying component 19. The bottom of the support column body 3 is provided with a pulley 4. The top of the material distribution platform 6 is provided with a rotating material distribution device 5. The outer wall of the support platform 7 is provided with a first template 8 and a second template 21. The inner wall of the pulley 4 is fixedly sleeved with a rotating shaft 10. The outer wall of the rotating shaft 10 is fixedly sleeved with a sprocket 11. The outer wall of the rotating shaft 10 is provided with a chain 12. The top of the secondary platform 9 is respectively provided with a generator body 14, an energy recovery component 16, and a maintenance component 17. The outer edge of the output shaft of the generator body 14 is fixedly installed with a rotating shaft 25. The outer wall of the rotating shaft 25 is fixedly sleeved with a sprocket 23. The top of the material distribution platform 6 is provided with a conveying body 20.

[0028] The conveying component 19 includes a winch body 191, the outer wall of the winch body 191 is provided with a wire rope 192, and the bottom of the pulley 4 is provided with a track 193;

[0029] In the above structure, by setting the conveyor 19, its winch body 191 is connected to the traveling trolley body 1 via the wire rope 192, so that the winch body 191 can reel in and unelute the wire via the wire rope 192, thereby enabling the traveling trolley body 1 to travel on the track 193.

[0030] In a preferred embodiment: the energy recovery component 16 includes a transmission line 161, a storage box 164 is provided on the top of the sub-platform 9, a rectifier body 162 and a regulator body 163 are respectively provided on the top of the storage box 164, a line integration block 165 is provided at the bottom of the storage box 164, and a battery 166 is provided in the inner cavity of the storage box 164.

[0031] In a preferred embodiment: one end of the transmission line 161 is connected to the transmission end of the generator body 14 via a wire harness interface, and the other end is connected to the receiving ends of the rectifier body 162 and the regulator body 163 respectively. The transmission ends of the rectifier body 162 and the regulator body 163 are connected to the receiving ends of the line integration block 165, and the transmission end of the line integration block 165 is connected to the receiving end of the battery 166.

[0032] In the above structure, through the arrangement of transmission line 161 and battery 166, the generator body 14 transmits its power to the rectifier body 162 and regulator body 163 through its transmission line 161 when starting. The rectifier body 162 converts the power transmitted by the transmission line 161, converting the AC power to DC power. Then, the converted DC power is regulated by the regulator body 163 to adjust the voltage of the line integrated block 165, so that the line integrated block 165 transmits a stable voltage to the battery 166, thereby supplementing its power.

[0033] In a preferred embodiment: the maintenance component 17 includes a housing 171, the inner cavity of the housing 171 is provided with an air chamber 172 and an oil storage chamber 173 respectively, a piston plate 174 is slidably connected to the inner wall of the housing 171, a spring 175 is provided on the top of the piston plate 174, an air pipe 176 is provided on the inner wall of the air chamber 172, an air pump 177 is fixedly mounted on the outer wall of the housing 171, an oil pipe fitting 178 is provided on the top of the housing 171, and a solenoid valve 179 is provided on the outer wall of the air pipe 176.

[0034] The oil pipe fitting 178 includes a second air pipe 1781, an oil pipe 1782 is provided at the top of the housing 171, an oil pipe 2 1783 is provided at the bottom of the first oil pipe 1782, a second spring 1784 and a ball 1786 are respectively provided in the inner cavity of the second oil pipe 2 1783, and a cross base 1785 is fixedly installed at the bottom of the second oil pipe 2 1783.

[0035] In a preferred embodiment: one end of air pipe 1781 is connected to the air outlet of air pump 177, and the other end is connected to the air inlet of housing 171; one end of air pipe 176 is connected to the air outlet of housing 171, and the other end is connected to solenoid valve 179; spring 175 is located in the inner cavity of oil storage chamber 173, with one end overlapping the top of piston plate 174 and the other end overlapping the inner wall of oil storage chamber 173, for oil delivery. One end of pipe 1782 is connected to the oil outlet of housing 171, and the other end is connected to the oil inlet of oil pipe 2 1783. The diameter of sphere 1786 is larger than the diameter of the top opening of oil pipe 2 1783. Spring 2 1784 is located at the bottom of sphere 1786, with one end overlapping sphere 1786 and the other end overlapping the top of cross base 1785. The bottom opening of oil pipe 2 1783 is located at the top of chain 12.

[0036] In the above structure, by configuring the piston plate 174 and the oil pipe 178, the air pump 177 is started via external control. The air pump 177 transmits gas through the second air pipe 1781 to the inner cavity of the air chamber 172. Under the push of the gas in the inner cavity of the air chamber 172, the piston plate 174 drives the top spring 175 to compress, causing the piston plate 174 to push and squeeze the lubricating oil in the inner cavity of the oil storage chamber 173. The lubricating oil is then transmitted through the first oil pipe 1782 to the top of the second oil pipe 1783, causing the lubricating oil to push open the ball 1786, causing the ball 1786 to... The second moving spring 1784 is compressed, causing the lubricating oil to flow through the oil supply pipe 1783 and be applied to the top of the chain 12 through the bottom opening. At the same time, when the air pump 177 stops working, it activates the solenoid valve 179, which opens the air pipe 176. This allows the gas in the air chamber 172 to be depressurized through the air pipe 176, causing the oil storage chamber 173 to rebound and reset through the piston plate 174. Under the rebound of the second moving spring 1784, the ball 1786 returns to the top opening of the oil supply pipe 1783 to seal the inner cavity of the oil storage chamber 173.

[0037] In a preferred embodiment: the first template 8 and the second template 21 have the same shape, and the first template 8 and the second template 21 are respectively set on both sides of the outer wall of the support platform 7. One end of the chain 12 is engaged with the outer edge of the first sprocket 11, and the other end is engaged with the outer edge of the second sprocket 13. One end of the conveying body 20 is provided with a receiving hopper, and the receiving hopper is displaced and rotated at the top of the material distribution device 5.

[0038] In the above structure, by setting the first template 8 and the energy recovery component 16, after receiving concrete at one end of the conveying body 20, the concrete will be transferred to the receiving hopper at the other end of the conveying body 20. Then, the material will be transferred through the rotating material distribution device 5, the material distribution platform 6 and the belt to the second template 21 and the first template 8 on both sides of the top of the support platform 7. Workers on both sides will then vibrate the concrete. After the concrete is vibrated, the concrete will be poured through the distance between the second template 21 and the first template 8 on both sides of the support platform 7 and the inclined shaft wall. By setting the chain 12, the rotating shaft 10 will be driven by the sliding of the pulley 4. The rotating shaft 10 will drive the sprocket 11 to rotate. The rotating sprocket 11 will drive one end of the chain 12 to rotate. The rotating chain 12 will drive the second sprocket 13 to rotate. The rotating sprocket 13 will drive the second rotating shaft 15 to rotate. The rotating shaft 15 will drive the generator body 14.

[0039] Working principle: First, the external control system starts the winch body 191. The wire rope 192 is used to control the movement of the traveling trolley body 1 along the track 193 inside the inclined shaft. As the pulley 4 rolls along the track 193, the inner rotating shaft 10 rotates synchronously with the pulley 4, driving the outer sprocket 11 to rotate. The rotating sprocket 11 then drives one end of the chain 12 to rotate, which in turn drives the other end of the chain 12 to rotate the second sprocket 13. This, in turn, drives the second rotating shaft 15 to rotate, thus... The rotating shaft 15 drives the generator body 14, which transmits electrical energy to the rectifier body 162 through the transmission line 161. The rectifier body 162 converts the alternating current (AC) to direct current (DC). The DC is then transmitted to the regulator body 163 for voltage regulation. The DC is then fed into the battery 166 in the storage box 164 through the line integrated block 165, thus completing the energy storage. The stored energy can be used to power low-voltage systems such as platform lighting, monitoring equipment, and material distribution devices, achieving energy recycling.

[0040] Next, the air pump 177 is started by an external control timer, so that its gas enters the air chamber 172 through the second air pipe 1781, pushes the piston plate 174 to compress the top spring 175, squeezes the lubricating oil in the oil storage chamber 173, and the lubricating oil flows into the second oil pipe 1783 through the first oil pipe 1782, which pushes open the internal ball 1786 and drives the second spring 1784 to compress it, and then evenly spreads it from the bottom opening to the top of the chain 12, reducing the transmission friction between the chain 12 and the first sprocket 11 and the second sprocket 13. Then, after the air pump 177 is stopped, the solenoid valve 179 is started to open the first air pipe 176, the air chamber 172 is depressurized, the first spring 175 rebounds and pushes the piston plate 174 to reset, so that the oil storage chamber 173 returns to normal pressure, and then the ball 1786 is reset under the action of the second spring 1784, which will seal the top opening of the second oil pipe 1783 to prevent the lubricating oil from leaking.

[0041] The concrete is then transported to the conveying body 20 via external conveying equipment, and conveyed to the top of the rotating material distribution device 5 via the receiving hopper at one end. The rotating material distribution device 5 is then activated to evenly distribute the concrete to the distribution platform 6. The concrete is then conveyed by belt to the pouring area between the first template 8 and the second template 21 on both sides of the support platform 7. Workers on both sides of the support platform 7 vibrate the concrete to ensure that it densely fills the gap between the first template 8, the second template 21 and the inclined shaft wall, thus completing the pouring operation.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An inclined shaft slip-form concrete placing integrated platform device, comprising a walking trolley main body (1), characterized in that: The outer wall of the traveling trolley body (1) is respectively provided with a support frame body (2), a support column body (3), a material distribution platform (6), a support platform (7), a secondary platform (9), and a conveyor (19). The bottom of the support column body (3) is provided with a pulley (4). The top of the material distribution platform (6) is provided with a rotating material distribution device (5). The outer wall of the support platform (7) is provided with a first template (8) and a second template (21). The inner wall of the pulley (4) is fixedly sleeved with a rotating shaft (10). A sprocket (11) is fixedly sleeved on the outer wall of the first rotating shaft (10), and a chain (12) is provided on the outer wall of the first rotating shaft (10). The top of the sub-platform (9) is provided with a generator body (14), an energy recovery component (16) and a maintenance component (17). A second rotating shaft (15) is fixedly installed on the outer edge of the output shaft of the generator body (14). A second sprocket (13) is fixedly sleeved on the outer wall of the second rotating shaft (15). A conveying body (20) is provided on the top of the material distribution platform (6). The conveying component (19) includes a winch body (191), the outer wall of the winch body (191) is provided with a wire rope (192), and the bottom of the pulley (4) is provided with a track (193).

2. The inclined shaft slip-form concrete placing integrated platform device according to claim 1, characterized in that: The energy recovery component (16) includes a transmission line (161), a storage box (164) is provided on the top of the sub-platform (9), a rectifier body (162) and a regulator body (163) are respectively provided on the top of the storage box (164), a line integration block (165) is provided at the bottom of the storage box (164), and a battery (166) is provided in the inner cavity of the storage box (164).

3. The platform device of claim 2, wherein: One end of the transmission line (161) is connected to the transmission end of the generator body (14), and the other end is connected to the receiving ends of the rectifier body (162) and the regulator body (163) respectively. The transmission ends of the rectifier body (162) and the regulator body (163) are connected to the receiving ends of the line integration block (165), and the transmission end of the line integration block (165) is connected to the receiving end of the battery (166).

4. The platform device of claim 1, wherein: The maintenance component (17) includes a housing (171), the inner cavity of the housing (171) is provided with an air chamber (172) and an oil storage chamber (173), the inner wall of the housing (171) is slidably connected with a piston plate (174), the top of the piston plate (174) is provided with a spring (175), the inner wall of the air chamber (172) is provided with an air pipe (176), the outer wall of the housing (171) is fixedly equipped with an air pump (177), the top of the housing (171) is provided with an oil pipe fitting (178), and the outer wall of the air pipe (176) is provided with a solenoid valve (179). The oil pipe fitting (178) includes an air pipe two (1781), the top of the box body (171) is provided with an oil pipe one (1782), the bottom of the oil pipe one (1782) is provided with an oil pipe two (1783), the inner cavity of the oil pipe two (1783) is provided with a spring two (1784) and a ball (1786), and the bottom of the oil pipe two (1783) is fixedly fitted with a cross base (1785).

5. The platform device of claim 4, wherein: One end of the second air pipe (1781) is connected to the air outlet of the air pump (177), and the other end is connected to the air inlet of the housing (171). One end of the first air pipe (176) is connected to the air outlet of the housing (171), and the other end is connected to the solenoid valve (179). The first spring (175) is located in the inner cavity of the oil storage chamber (173), and one end overlaps with the top of the piston plate (174), and the other end overlaps with the inner wall of the oil storage chamber (173). The first oil delivery pipe (178... 2) One end is connected to the oil outlet of the housing (171), and the other end is connected to the oil inlet of the second oil pipe (1783). The diameter of the sphere (1786) is larger than the diameter of the top opening of the second oil pipe (1783). The second spring (1784) is located at the bottom of the sphere (1786), and one end overlaps with the sphere (1786), and the other end overlaps with the top of the cross base (1785). The bottom opening of the second oil pipe (1783) is located at the top of the chain (12).

6. The platform device of claim 1, wherein: The first template (8) and the second template (21) have the same shape, and the first template (8) and the second template (21) are respectively set on both sides of the outer wall of the support platform (7). One end of the chain (12) meshes with the outer edge of the first sprocket (11), and the other end meshes with the outer edge of the second sprocket (13). One end of the conveying body (20) is provided with a receiving hopper, and the receiving hopper is located on the top of the rotating material distribution device (5).

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