Wear-resistant plastic fan blade

By designing filters, threaded connections, and wear-resistant coatings on the fan blades, the problems of fan blade wear and vibration are solved, achieving efficient filtration of impurities, improved installation efficiency, and extended service life.

CN224134860UActive Publication Date: 2026-04-17ZIBO MINGFENG PLASTICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZIBO MINGFENG PLASTICS CO LTD
Filing Date
2025-06-09
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing fan blades are prone to wear due to the impact of dust and impurity particles during use, and dust accumulation causes vibration, shortening their service life.

Method used

A wear-resistant plastic fan blade was designed, comprising a filter screen, a threaded connection structure, a positioning groove, and a wear-resistant coating. The filter screen filters impurities, the threaded connection improves installation efficiency, the positioning groove enhances stability, and the wear-resistant coating reduces wear.

Benefits of technology

It effectively filters dust and impurities, reduces wear on the fan blade surface, lowers vibration, extends service life, and improves installation and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wear-resistant plastic fan blade. The wear-resistant plastic fan blade comprises a fan blade body, the mounting seat is arranged on one side of the fan blade, and the mounting seat is fixedly connected with the fan blade; the fan blade main shaft is assembled on one side of the mounting seat, and the fan blade main shaft is connected with the mounting seat; the filter screen is assembled on the mounting seat, is positioned on one side of the fan blades, and is used for filtering impurities; a mounting base is arranged on the fan blade main shaft, the mounting base and the fan blade main shaft are jointly provided with a screw rod in a threaded mode, the mounting base and the fan blade main shaft are fixedly connected through the screw rod, and a screwing ring is fixedly arranged at the end of the screw rod and used for rotating the screw rod. According to the wear-resistant plastic fan blade, dust can be well filtered, the situation that the surface is impacted and abraded by the dust is reduced, and therefore the service life of the whole fan blade is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of wind turbine blade technology, and in particular to a wear-resistant plastic wind turbine blade. Background Technology

[0002] Wind turbine blades, also known as blades, are key components in many devices that rely on wind power or mechanical power for operation, such as wind turbines, fans, and blowers. Their main function is to convert the kinetic energy of the wind or mechanical power into the rotational kinetic energy of the equipment, thereby realizing energy conversion or enabling functions such as air flow and transportation.

[0003] During the use of the fan blades, some dust and impurity particles impact the surface of the fan blades with the airflow, forming microscopic scratches and aggravating the wear of the fan blades. In addition, the accumulation of dust will also aggravate the vibration of the fan blades, making the root of the fan blades more prone to wear.

[0004] Therefore, it is necessary to provide a wear-resistant plastic fan blade to solve the above-mentioned technical problems. Utility Model Content

[0005] To address the technical problem mentioned in the background art, where some existing fan blades are prone to wear during use, this utility model provides a wear-resistant plastic fan blade.

[0006] The wear-resistant plastic fan blade provided by this utility model includes: a fan blade; a mounting base disposed on one side of the fan blade, the mounting base and the fan blade being fixedly connected; a fan blade main shaft assembled on one side of the mounting base, the fan blade main shaft being connected to the mounting base; and a filter screen assembled on the mounting base, the filter screen being located on one side of the fan blade, the filter screen being used to filter impurities.

[0007] Preferably, the mounting base and the main shaft of the fan blade are threaded together with a screw, the mounting base and the main shaft of the fan blade are fixedly connected by the screw, and a screw ring is fixedly installed at the end of the screw, the screw ring being used to rotate the screw.

[0008] Preferably, the mounting base has a connecting groove, and a connecting block is fixedly installed at the bottom of the filter screen, with the connecting block and the connecting groove being adapted to each other.

[0009] Preferably, a fixing rod is slidably mounted on the mounting base, the fixing rod extends into the connecting groove and passes through the connecting block, the mounting base has a threaded groove, a threaded block is threadedly mounted in the threaded groove, and the threaded block abuts against one end of the fixing rod.

[0010] Preferably, a positioning groove is provided on the main shaft of the fan blade, and a positioning rod is fixedly installed on the mounting base, with the positioning rod and the positioning groove being adapted to each other.

[0011] Preferably, an abutment ring is fixedly installed on the screw ring, and one side of the abutment ring abuts against one side of the threaded block.

[0012] Preferably, the fan blade is provided with reinforcing ribs and a wear-resistant coating, wherein the wear-resistant coating is polyurethane.

[0013] Compared with related technologies, the wear-resistant plastic fan blade provided by this utility model has the following beneficial effects:

[0014] This invention provides a wear-resistant plastic fan blade that can effectively filter dust, reducing the impact and wear caused by dust on the fan blade surface, thereby extending the overall service life. Attached Figure Description

[0015] Figure 1 A front view schematic diagram of a preferred embodiment of the wear-resistant plastic fan blade provided by this utility model;

[0016] Figure 2 This is a frontal sectional view of the present invention.

[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in the figure;

[0018] Figure 4 for Figure 3 An enlarged structural diagram of part B shown in the figure;

[0019] Figure 5 This is a frontal sectional view of the blade and reinforcing rib of this utility model.

[0020] The following are the labels in the diagram: 1. Fan blade; 2. Mounting base; 3. Fan blade main shaft; 4. Filter screen; 5. Screw; 6. Tightening ring; 7. Connecting groove; 8. Connecting block; 9. Fixing rod; 10. Threaded groove; 11. Threaded block; 12. Positioning rod; 13. Positioning groove; 14. Abutment ring; 15. Reinforcing rib. Detailed Implementation

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0022] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0023] This utility model embodiment provides a wear-resistant plastic fan blade, such as... Figure 1-5 As shown, the wear-resistant plastic fan blade includes: a fan blade 1; a mounting base 2 disposed on one side of the fan blade 1, the mounting base 2 and the fan blade 1 being fixedly connected; a fan blade main shaft 3 assembled on one side of the mounting base 2, the fan blade main shaft 3 being connected to the mounting base 2; and a filter screen 4 assembled on the mounting base 2, the filter screen 4 being located on one side of the fan blade 1, the filter screen 4 being used to filter impurities.

[0024] In this embodiment, during the use of the fan blade 1, the fan blade main shaft 3 rotates under the drive of a power source, such as a motor, thereby driving the fan blade 1 to rotate. During use, the filter screen 4 can effectively filter dust and impurity particles that impact the surface of the fan blade 1 with the airflow, preventing these dust and impurity particles from forming microscopic scratches on the surface of the fan blade 1, thereby slowing down the wear rate of the fan blade 1 and improving the overall wear resistance of the fan blade 1; at the same time, it reduces dust accumulation, reduces the vibration of the fan blade 1, and thus reduces the wear at the root of the fan blade 1, extending the service life of the fan blade 1.

[0025] In a further preferred embodiment of this utility model, the mounting base 2 and the fan blade main shaft 3 are threaded together with a screw 5, the mounting base 2 and the fan blade main shaft 3 are fixedly connected by the screw 5, and a screw ring 6 is fixedly installed at the end of the screw 5, the screw ring 6 is used to rotate the screw 5.

[0026] In this embodiment, the mounting base 2 and the fan blade main shaft 3 are connected by a screw 5, which facilitates the installation and fixing of the mounting base 2 and the fan blade main shaft 3. At the same time, the screw ring 6 provided at the end of the screw 5 provides convenience for installation and disassembly operations. Operators do not need to use additional tools and can directly tighten or loosen the screw 5 by rotating the screw ring 6, which greatly improves the efficiency of installation and disassembly and facilitates the maintenance and replacement of the fan blade 1.

[0027] In a further preferred embodiment of the present invention, a connecting groove 7 is provided on the mounting base 2, and a connecting block 8 is fixedly installed at the bottom of the filter screen 4, wherein the connecting block 8 and the connecting groove 7 are adapted to be connected.

[0028] In this embodiment, by opening a connecting groove 7 on the mounting base 2 and setting a matching connecting block 8 at the bottom of the filter screen 4, it is easy to connect the filter screen 4 and the mounting base 2 accordingly.

[0029] In a further preferred embodiment of the present invention, a fixing rod 9 is slidably mounted on the mounting base 2, the fixing rod 9 extends into the connecting groove 7 and passes through the connecting block 8, a threaded groove 10 is provided on the mounting base 2, and a threaded block 11 is threadedly mounted in the threaded groove 10, the threaded block 11 and one end of the fixing rod 9 abut against each other.

[0030] In this embodiment, after the connecting block 8 of the filter screen 4 is inserted into the connecting groove 7 of the mounting base 2, the sliding fixing rod 9 is slid through the connecting block 8, and then the threaded block 11 is screwed into the threaded groove 10 until the threaded block 11 abuts against one end of the fixing rod 9, thereby fixing the fixing rod 9 and completing the firm connection between the filter screen 4 and the mounting base 2. When disassembling, first unscrew the threaded block 11, and then slide the fixing rod 9 to disengage it from the connecting block 8, and the filter screen 4 can be removed. The operation is simple and does not require complicated tools and steps, making it convenient for the filter screen 4 to be regularly maintained, replaced or cleaned.

[0031] In a further preferred embodiment of the present invention, a positioning groove 13 is provided on the main shaft 3 of the fan blade, and a positioning rod 12 is fixedly installed on the mounting base 2, wherein the positioning rod 12 and the positioning groove 13 are adapted to be connected.

[0032] In this embodiment, when installing the fan blade 1 assembly, the positioning rod 12 on the mounting base 2 is aligned with the positioning groove 13 on the fan blade main shaft 3, and the positioning rod 12 is inserted into the positioning groove 13 to achieve initial positioning of the mounting base 2 and the fan blade main shaft 3. Then, the mounting base 2 and the fan blade main shaft 3 are further fixedly connected by connecting structures such as screws 5. During the operation of the fan blade 1, the cooperation between the positioning rod 12 and the positioning groove 13 can effectively resist the forces generated by wind, mechanical vibration and other factors, and prevent relative displacement between the mounting base 2 and the fan blade main shaft 3, thereby ensuring the stability and reliability of the entire fan blade 1 structure and reducing failures and wear caused by loose connections. When it is necessary to maintain or replace the fan blade 1, the structure of the positioning rod 12 and the positioning groove 13 also provides convenience. Operators can quickly and accurately disassemble and install the mounting base 2 according to the positional relationship between the positioning rod 12 and the positioning groove 13, which improves the efficiency of maintenance and replacement.

[0033] In a further preferred embodiment of the present invention, an abutment ring 14 is fixedly installed on the screw ring 6, and one side of the abutment ring 14 abuts against one side of the threaded block 11.

[0034] In this embodiment, during installation, after the initial fixing of the mounting base 2 and the fan blade main shaft 3 is completed by turning the screw ring 6 to drive the screw 5, the screw ring 6 is tightened further, so that the contact ring 14 gradually approaches the threaded block 11 until one side of the contact ring 14 and one side of the threaded block 11 come into contact. At this time, the contact ring 14 generates a certain resistance force on the threaded block 11, which plays an auxiliary fixing role. When disassembling, the screw ring 6 is turned in the opposite direction to move the contact ring 14 away from the threaded block 11 and release the resistance state. Then, the disassembly operation can be carried out according to the normal steps. The resistance of the contact ring 14 can play a certain limiting and fixing effect on the threaded block 11, reduce the probability of the threaded block 11 loosening, and ensure that the connection between the filter screen 4 and the mounting base 2 and the connection between the mounting base 2 and the fan blade main shaft 3 are always in a stable state.

[0035] In a further preferred embodiment of the present invention, the fan blade 1 is provided with a reinforcing rib 15, and the fan blade 1 is provided with a wear-resistant coating, the wear-resistant coating being polyurethane.

[0036] In this embodiment, the reinforcing rib 15 significantly improves the structural strength of the fan blade 1. When the fan blade 1 is subjected to wind force, centrifugal force, etc., the reinforcing rib 15 can share some of the stress, preventing the fan blade 1 from deforming or breaking due to excessive force, thereby ensuring that the fan blade 1 can operate stably and reliably and extending the service life of the fan blade 1. The polyurethane wear-resistant coating on the surface of the fan blade 1 has excellent wear resistance. During the operation of the fan blade 1, some dust, impurity particles, etc. will impact the surface of the fan blade 1 with the airflow. The wear-resistant coating can effectively resist the scratching and wear of these particles, reduce the micro-scratches on the surface of the fan blade 1, and reduce the wear rate of the fan blade 1. The reinforcing rib 15 and the polyurethane wear-resistant coating work together to form a comprehensive protection for the fan blade 1. The reinforcing rib 15 strengthens the strength of the fan blade 1 structurally, and the wear-resistant coating protects the fan blade 1 from wear from the surface. The two work together to greatly improve the wear resistance and service life of the fan blade 1.

[0037] In summary, compared with related technologies, this solution can effectively filter dust, reduce the impact and wear caused by dust on the surface of the fan blade 1, and thus extend the overall service life.

[0038] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A wear-resistant plastic fan blade, characterized in that, include: Wind blades; A mounting base is provided on one side of the fan blade, and the mounting base is fixedly connected to the fan blade; A fan blade main shaft is mounted on one side of the mounting base, and the fan blade main shaft is connected to the mounting base; A filter screen is mounted on the mounting base, located on one side of the fan blade, and is used to filter impurities.

2. The wear-resistant plastic fan blade according to claim 1, wherein, The mounting base and the main shaft of the fan blade are threaded together with a screw rod, and the mounting base and the main shaft of the fan blade are fixedly connected by the screw rod. A screw ring is fixedly installed at the end of the screw rod, and the screw ring is used to rotate the screw rod.

3. The wear-resistant plastic fan blade of claim 2, wherein, The mounting base has a connecting groove, and a connecting block is fixedly installed at the bottom of the filter screen. The connecting block and the connecting groove are adapted to each other.

4. The wear-resistant plastic fan blade according to claim 3, wherein, A fixing rod is slidably mounted on the mounting base. The fixing rod extends into the connecting groove and passes through the connecting block. A threaded groove is provided on the mounting base. A threaded block is threadedly installed in the threaded groove. The threaded block abuts against one end of the fixing rod.

5. The wear-resistant plastic fan blade of claim 1, wherein, The fan blade main shaft is provided with a positioning groove, and a positioning rod is fixedly installed on the mounting base. The positioning rod and the positioning groove are adapted to each other.

6. The wear-resistant plastic fan blade of claim 4, wherein, An abutment ring is fixedly installed on the screw ring, and one side of the abutment ring abuts against one side of the threaded block.

7. The wear resistant plastic fan blade of claim 1, wherein, The fan blade is provided with reinforcing ribs and a wear-resistant coating, which is polyurethane.