Totally-closed assembly type rubber lining valve support

Abstract

The utility model provides a totally-closed assembly type rubber lining valve support, which belongs to the technical field of valves and comprises a valve unit and a protection unit. The support is fixedly installed at the top of the valve unit through bolts, the top plate is fixedly installed at the top of the support, the circular plate is fixedly installed at the top of the top plate, the through hole is formed in the center of an inner cavity of the circular plate, and the diagonal brace is welded to an inner cavity of the support. The protection unit further comprises a base fixedly installed at the bottom of the support. According to the utility model, the closed frame consisting of the support, the top plate, the circular plate and the diagonal braces is matched with the design of the detachable protection plate, so that the problem of sealing failure of a traditional open bracket in a high-impurity medium environment is thoroughly solved; by means of the structure, solid particles in media such as ore pulp and coal slurry are effectively prevented from invading a sealing area of the valve seat, the overall impact resistance is further enhanced through the strengthening design of the four diagonal braces, and meanwhile maintenance convenience is reserved through the detachable assembly.

Description

Technical Field

[0001] This utility model belongs to the technical field of valves, specifically relating to a fully enclosed assembled rubber-lined valve bracket. Background Technology

[0002] Rubber-lined knife gate valves are specialized valves used in industries such as metallurgy, coal mining, and mineral processing. They are suitable for shutting off media such as mineral slurry, coal slurry, sewage, and clean water in pipelines. They achieve their opening and closing function through the raising and lowering of a stainless steel gate, while the rubber valve seat inside the valve body is a critical sealing component that directly affects the valve's service life.

[0003] Currently, the open structure design is commonly used for the support of knife gate valves in existing technologies. Although this structure is easy to maintain, it has significant drawbacks when applied to environments with high impurity media (such as mineral slurry and coal slurry): the open support cannot effectively prevent the intrusion of external impurities, which makes it easy for particulate matter to penetrate into the sealing area of ​​the rubber valve seat, causing abnormal wear of the valve seat, sealing failure and other problems, which seriously shortens the service life of the valve. Utility Model Content

[0004] The purpose of this invention is to provide a fully enclosed, assembled rubber-lined valve bracket, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] Fully enclosed prefabricated rubber-lined valve bracket, including:

[0007] Valve unit,

[0008] The protective unit is bolted to a support on top of the valve unit, a top plate fixed to the top of the support, a circular plate fixed to the top of the top plate, a through hole in the center of the inner cavity of the circular plate, and a diagonal brace welded to the inner cavity of the support.

[0009] As a preferred embodiment of the present invention, the protective unit further includes a base fixedly installed at the bottom of the support, a groove formed on the outer side of the base, and a disassembly assembly disposed on the outer side of the support.

[0010] As a preferred embodiment of this utility model, threaded holes are provided on the outer sides of both the support and the base, and the support, top plate, circular plate, diagonal brace and base are all made by an integral welding process.

[0011] As a preferred embodiment of this utility model, the number of diagonal tie rods is four, and they are all evenly distributed at an inclined angle at the bend of the support angle steel.

[0012] As a preferred embodiment of this utility model, the disassembly assembly includes protective plates located on the front and rear sides of the support, side plates fixedly installed on both sides of the support, and fastening screws threaded onto the outer side of the protective plates. The protective plates are designed to be detachable, and the fastening screws are threadedly connected to the outer side of the support.

[0013] As a preferred embodiment of this utility model, the valve unit further includes a valve body fixedly installed at the bottom of the support, a valve sleeve fixedly installed on the outside of the valve body, a gate plate movably installed in the inner cavity of the valve body, and a cylinder fixedly installed on the top of the circular plate.

[0014] As a preferred embodiment of this utility model, the output end of the cylinder is provided with a valve stem, which passes through the protective unit and is fixedly connected to the outside of the gate.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the closed frame composed of support, top plate, circular plate and diagonal bracing, combined with the design of detachable protective plate, completely solves the sealing failure problem of traditional open support in high impurity media environment; this structure not only effectively prevents solid particles in media such as slurry and coal slurry from invading the valve seat sealing area, but the reinforcement design of its four diagonal bracing also enhances the overall impact resistance, while the detachable components retain the convenience of maintenance. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a partial cross-sectional view of the protective unit structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the disassembly assembly structure of this utility model.

[0020] In the picture:

[0021] 100. Valve unit; 110. Valve body; 120. Valve sleeve; 130. Gate; 140. Cylinder;

[0022] 200. Protective unit; 210. Support; 220. Top plate; 230. Circular plate; 240. Through hole; 250. Diagonal tie rod; 260. Base; 270. Groove; 280. Disassembly assembly; 281. Protective plate; 282. Side plate; 283. Fastening screw. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Example

[0027] Reference Figures 1-3 This is the first embodiment of the present invention, which provides a fully enclosed, assembled rubber-lined valve bracket, including:

[0028] Valve unit 100,

[0029] The protective unit 200 is fixedly installed on the top of the valve unit 100 by bolts, including a support 210, a top plate 220 fixedly installed on the top of the support 210, a circular plate 230 fixedly installed on the top of the top plate 220, a through hole 240 opened in the center of the inner cavity of the circular plate 230, and a diagonal tie 250 welded to the inner cavity of the support 210.

[0030] The protective unit 200 is integrated with the valve unit 100 by bolts. The support 210, top plate 220, circular plate 230 and diagonal brace 250 form a closed frame, which effectively prevents external dust, slag and other impurities from entering the valve body 110 and protects the sealing surface of the rubber valve seat. The through hole 240 provides a channel for the valve stem of the cylinder 140. The four diagonal braces 250 are arranged at an angle to enhance the impact resistance and rigidity of the support, which is suitable for high vibration conditions and significantly extends the service life of the valve unit 100.

[0031] Specifically, the protective unit 200 also includes a base 260 fixedly installed at the bottom of the support 210, a groove 270 opened on the outside of the base 260, and a disassembly assembly 280 set on the outside of the support 210. Threaded holes are opened on the outside of both the support 210 and the base 260. The support 210, the top plate 220, the circular plate 230, the diagonal brace 250 and the base 260 are all made by an integral welding process. There are four diagonal braces 250, and they are all evenly distributed at the angle of inclination at the bend of the angle steel of the support 210.

[0032] The base 260 and the support 210 are connected by an integrated welding process to ensure the overall structural stability; the groove 270 facilitates alignment adjustment during installation and improves assembly accuracy; the threaded holes on the outside of the support 210 and the base 260 support modular expansion; the diagonal braces 250 are evenly distributed at the bends of the angle steel to further disperse stress, prevent cracking at the welded parts, and adapt to high-pressure media environments such as slurry and coal slurry.

[0033] Furthermore, the disassembly assembly 280 includes protective plates 281 located on the front and rear sides of the support 210, side plates 282 fixedly installed on both sides of the support 210, and fastening screws 283 threaded on the outside of the protective plates 281. The protective plates 281 are designed to be detachable, and the fastening screws 283 are threadedly connected to the outside of the support 210.

[0034] The detachable protective plate 281 and the side plate 282 are fixed by fastening screws 283, which facilitates quick disassembly and maintenance and reduces downtime. The protective plate 281 covers the front and rear sides of the support 210 to form a fully enclosed protection. At the same time, the threaded connection ensures the sealing performance and prevents impurities from entering from the gaps. This design is particularly suitable for working conditions that require frequent maintenance, taking into account both protection and ease of operation.

[0035] Preferably, the valve unit 100 further includes a valve body 110 fixedly installed at the bottom of the support 210, a valve sleeve 120 fixedly installed on the outside of the valve body 110, a gate 130 movably installed in the inner cavity of the valve body 110, and a cylinder 140 fixedly installed on the top of the circular plate 230. The output end of the cylinder 140 is provided with a valve stem, which is fixedly connected to the outside of the gate 130 through the protective unit 200.

[0036] The valve body 110 is fixed to the bottom of the support 210. The gate 130 is driven by the cylinder 140 to achieve precise lifting control. The cylinder 140 is fixed to the top of the circular plate 230. The valve stem passes through the protective unit 200 and connects to the gate 130. The fully enclosed structure protects the driving components from corrosion. The valve sleeve 120 enhances the sealing performance of the valve body 110. The movable design of the gate 130 ensures flexible response in media such as sewage and slurry, improving interception efficiency and sealing reliability.

[0037] During use, the cylinder 140 applies downward force through the valve stem, causing the gate 130 to move vertically within the valve body 110. At this time, the fully enclosed structure of the protective unit 200 ensures that the driving components are not affected by the external environment. The gate 130 and the valve sleeve 120 form a tight fit, and the diagonal tie 250 support structure effectively absorbs the vibration generated by the medium pressure. The groove 270 design ensures the precise alignment of the sealing surface. The protective plate 281 can be removed by loosening the fastening screw 283 to expose the internal components for inspection. The threaded hole of the base 260 supports quick replacement of damaged parts. The entire process is completed in a closed environment, which not only ensures operational reliability but also achieves convenient maintenance.

[0038] In summary, the modular combination of the protective unit 200, using an integrated welding process, and the valve unit 100 forms a completely enclosed protective system, effectively isolating pollutants such as dust and slag, and protecting the rubber sealing surface. The inclined arrangement of the four diagonal tie rods 250, combined with the stress dispersion design at the angle steel bends, significantly improves the impact resistance and rigidity of the overall structure. The modular design of the detachable component 280 ensures both the tightness of the protection and ease of maintenance and repair. It can automatically switch between manual and manual rotation components, ensuring reliable sealing of the gate 130 in harsh media environments. It is suitable for high-pollution and high-vibration working conditions such as metallurgy and coal mining, and can extend the service life of the valve unit 100 and reduce maintenance costs.

[0039] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0040] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0041] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0042] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A fully enclosed fabricated rubber lined valve support characterized in that: include, Valve unit (100), The protective unit (200) is fixedly installed by bolts on a support (210) on top of the valve unit (100), a top plate (220) fixedly installed on top of the support (210), a circular plate (230) fixedly installed on top of the top plate (220), a through hole (240) opened in the center of the inner cavity of the circular plate (230), and a diagonal tie rod (250) welded to the inner cavity of the support (210).

2. The totally enclosed fabricated rubber lined valve support of claim 1, wherein: The protective unit (200) also includes a base (260) fixedly installed at the bottom of the support (210), a groove (270) formed on the outside of the base (260), and a disassembly assembly (280) provided on the outside of the support (210).

3. The totally enclosed fabricated rubber lined valve support of claim 2, wherein: The support (210) and the base (260) are both provided with threaded holes on their outer sides. The support (210), top plate (220), circular plate (230), diagonal brace (250) and base (260) are all made by integral welding process.

4. The totally enclosed fabricated rubber lined valve support of claim 3, wherein: The number of the diagonal tie rods (250) is four, and they are all evenly distributed at an inclined angle at the bend of the angle steel of the support (210).

5. The totally enclosed fabricated rubber lined valve support of claim 4 wherein: The disassembly assembly (280) includes protective plates (281) located on the front and rear sides of the support (210), side plates (282) fixedly installed on both sides of the support (210), and fastening screws (283) threaded on the outside of the protective plates (281). The protective plates (281) are designed to be detachable, and the fastening screws (283) are threaded to the outside of the support (210).

6. The totally enclosed fabricated rubber lined valve support of claim 5 wherein: The valve unit (100) further includes a valve body (110) fixedly installed at the bottom of the support (210), a valve sleeve (120) fixedly installed on the outside of the valve body (110), a gate (130) movably installed in the inner cavity of the valve body (110), and a cylinder (140) fixedly installed on the top of the circular plate (230).

7. The totally enclosed fabricated rubber lined valve support of claim 6 wherein: The output end of the cylinder (140) is provided with a valve stem, which passes through the protective unit (200) and is fixedly connected to the outside of the gate (130).

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