A rotating machinery fault diagnosis device

Abstract

This utility model discloses a rotating machinery fault diagnosis device, relating to the field of rotating machinery diagnostic technology. It includes: a worktable, with a support member and a cover plate on its top; the support member provides support for rotating components; a limiting member, located on top of the cover plate, limits the rotation of the components; and a detection member, located on top of the worktable, detects faults in the rotating components. An observation window is also provided on the outer side of the cover plate. The support member includes multiple adjusting blocks arranged in a straight line along the length of the worktable. This utility model, through the setting of the detection member, achieves accurate control of the sensor's angle during use through the cooperation of the adjusting frame, support rod, arc-shaped block, connecting rod, sliding groove, telescopic groove, and detection rod. This avoids the difficulty in accurately controlling the sensor's angle during manual placement, thereby reducing the error of the sensor's detection data.

Description

Technical Field

[0001] This utility model relates to the field of rotating machinery diagnostic technology, and specifically to a rotating machinery fault diagnosis device. Background Technology

[0002] Rotating machinery refers to machinery that performs specific functions by means of rotation. Common types of rotating machinery include steam turbines, gas turbines, centrifugal and axial compressors, fans, pumps, water turbines, generators, and aircraft engines.

[0003] In existing rotating machinery fault diagnosis equipment, sensors are mostly connected to the diagnostic equipment via flexible wires. The sensors often need to be placed according to the size of the rotating parts. In actual use, since the sensors are mostly placed manually by the operator, it is difficult to accurately control the angle of the sensors during placement, which increases the error of the sensor detection data. Therefore, a rotating machinery fault diagnosis device is proposed. Utility Model Content

[0004] The purpose of this invention is to solve the problem that when sensors are mostly placed manually by operators, the angle of the sensors is difficult to control accurately during the placement process, which increases the error of the sensor detection data. This invention provides a rotating machinery fault diagnosis device.

[0005] To achieve the above objectives, this utility model specifically adopts the following technical solution:

[0006] A fault diagnosis device for rotating machinery, comprising:

[0007] A workbench, the top of which is provided with a support member and a cover plate, the support member being used to provide support for the rotating parts;

[0008] A limiting component, located at the top of the cover plate, is used to limit the rotation of the component;

[0009] The inspection component, located on top of the worktable, is used for fault detection of rotating parts.

[0010] Furthermore, an observation window is provided on the outer side of the cover plate.

[0011] Furthermore, the support includes multiple adjusting blocks, which are arranged in a straight line along the length of the worktable, and each adjusting block has a support roller on its top.

[0012] Furthermore, the limiting component includes a sliding sleeve, there are multiple sliding sleeves, and the sliding sleeves are positioned directly above the adjusting block. The axis of the sliding sleeve is parallel to the height direction of the worktable. A guide rod is slidably connected inside the sliding sleeve and passes through the cover plate. A pressure roller is provided on the end of the sliding sleeve relative to the worktable, and a spring is also sleeved on the outside of the guide rod.

[0013] Furthermore, the testing component includes multiple adjusting frames that slide on the top of the workbench. A support rod is slidably connected to the outside of the adjusting frame. One end of the support rod has an arc-shaped block, and both ends of the arc-shaped block have sliding grooves. A connecting rod is slidably connected inside the sliding grooves. A limiting rod is provided on the outside of the connecting rod. Both ends of the connecting rod have telescopic grooves, and a telescopic rod is slidably connected inside the telescopic grooves. A testing rod is provided on the outside of the telescopic rod, and the testing rod slides inside the arc-shaped block.

[0014] Furthermore, the telescopic rod is also equipped with a locking rod inside, and the locking rod abuts against the detection rod.

[0015] The beneficial effects of this utility model are as follows:

[0016] This invention, through the design of the detection component, achieves accurate control of the sensor's angle during use by cooperating with the adjustment frame, support rod, arc block, connecting rod, sliding groove, telescopic groove, and detection rod. This avoids the difficulty in accurately controlling the sensor's angle during manual placement, thereby reducing the error of the sensor's detection data. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is an enlarged view of the workbench of this utility model;

[0019] Figure 3 This is an enlarged view of the limiting component of this utility model;

[0020] Figure 4 This is an enlarged view of the testing component of this utility model;

[0021] Figure 5 This is a partial sectional view of the connecting rod of this utility model;

[0022] Reference numerals: 1. Workbench; 101. Cover plate; 2. Support component; 201. Adjusting block; 202. Support roller; 3. Detection component; 301. Adjusting frame; 302. Support rod; 303. Arc block; 304. Connecting rod; 305. Sliding groove; 306. Limiting rod; 307. Telescopic groove; 308. Telescopic rod; 309. Detection rod; 4. Limiting component; 401. Sliding sleeve; 402. Guide rod; 403. Spring; 404. Pressure roller. Detailed Implementation

[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0025] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0027] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] like Figures 1 to 5As shown, a rotating machinery fault diagnosis device includes: a worktable 1, with a support member 2 and a cover plate 101 respectively on the top of the worktable 1. The support member 2 is used to support the rotating parts; a limiting member 4 is set on the top of the cover plate 101 to limit the rotating parts; and a detection member 3 is set on the top of the worktable 1 to detect faults in the rotating parts. Specifically, during use, the rotating parts to be diagnosed are first placed on the top of the worktable 1, and then the rotating parts are limited by the cooperation of the support member 2 and the limiting member 4 to ensure the stability of the position of the rotating parts during the diagnosis process. Finally, the rotating parts are diagnosed by the detection member 3. The cover plate 101 can cover the rotating parts during use to prevent the rotating parts from falling from the top of the worktable 1. A drive box is also provided on the outside of the worktable 1, which can provide power to the rotating parts during use.

[0029] like Figures 1 to 5 As shown, an observation window is also provided on the outside of the cover plate 101. Specifically, the observation window is made of transparent acrylic material to ensure that the operator can observe the rotation status of the rotating parts in a timely manner. The cover plate 101 is connected to the worktable 1 by a hinge.

[0030] like Figures 1 to 5 As shown, the support component 2 includes multiple adjusting blocks 201, which are arranged in a straight line along the length of the worktable 1. Each adjusting block 201 has a support roller 202 on its top. Specifically, the adjusting blocks 201 can drive the support rollers 202 to move in opposite directions during use. The adjusting blocks 201 and the worktable 1 can be connected by bolts or slots, so that they can provide support for rotating parts of different lengths in conjunction with the support rollers 202 during use. The opposing support rollers 202 can be driven by a bidirectional thread or a gear rack.

[0031] like Figures 1 to 5As shown, the limiting component 4 includes a sliding sleeve 401, and there are multiple sliding sleeves 401. The sliding sleeves 401 are positioned directly above the adjusting block 201. The axis of the sliding sleeve 401 is parallel to the height direction of the worktable 1. A guide rod 402 is slidably connected inside the sliding sleeve 401, and the guide rod 402 passes through the cover plate 101. A pressure roller 404 is provided at the end of the sliding sleeve 401 relative to the worktable 1. A spring 403 is also sleeved on the outside of the guide rod 402. Specifically, when diagnosing the rotating part, the rotating part is first placed on top of the support roller 202, and then the cover plate 101 is closed. While closing the cover plate 101, the pressure roller 404 presses the rotating part from the top to ensure the rotating part is properly diagnosed. For stability during the process, the pressure roller 404 is positioned directly above the rotating part. The sliding sleeve 401 guides the movement direction of the guide rod 402 and provides support for it, ensuring that the pressure roller 404 and the guide rod 402 can move linearly along the sliding sleeve 401. The spring 403 provides tension to the guide rod 402 during use, allowing the pressure roller 404 to press the rotating part. The sliding sleeve 401 and the cover plate 101 can be connected by bolts or clips. The number and position of the sliding sleeves 401 can be selected according to the size and length of the rotating part, so that the pressure roller 404 can stably limit the rotation of the part during use.

[0032] like Figures 1 to 5As shown, the testing component 3 includes multiple adjusting frames 301, which slide on the top of the workbench 1. A support rod 302 is slidably connected to the outer side of the adjusting frame 301. One end of the support rod 302 has an arc-shaped block 303, and both ends of the arc-shaped block 303 have sliding grooves 305. A connecting rod 304 is slidably connected inside the sliding grooves 305. A limiting rod 306 is provided on the outer side of the connecting rod 304. Both ends of the connecting rod 304 have telescopic grooves 307, and telescopic rods 308 are slidably connected inside the telescopic grooves 307. A testing component is provided on the outer side of the telescopic rod 308. The measuring rod 309 slides inside the arc-shaped block 303. Specifically, during use, the position and height of the arc-shaped block 303 are adjusted by the cooperation of the adjusting bracket 301 and the support rod 302. Then, the distance between the opposite ends of the measuring rod 309 is adjusted by the cooperation of the connecting rod 304 and the arc-shaped block 303, ensuring that the measuring rod 309 can stably diagnose the rotating part during use. A non-contact eddy current sensor for diagnosing the rotating part is provided at the opposite end of the measuring rod 309. The contact eddy current sensor can monitor the center trajectory of a rotating component during use. The shaft center trajectory diagram is a set of vibration signals monitored from two mutually perpendicular directions on the same cross section of the journal. Based on the shape of the detected shaft center trajectory diagram, the specific cause of the vibration can be analyzed, and early signs of faults can be obtained, which has a guiding role in preventing the fault from worsening and troubleshooting. The limit rod 306 can control the position of the connecting rod 304 relative to the support rod 302 during use, preventing the connecting rod 304 from moving relative to the support rod 302 during detection. The axis of the detection rod 309 is perpendicular to the axis. The telescopic groove 307 can guide the telescopic rod 308 during use, ensuring that the telescopic rod 308 can slide stably inside the telescopic groove 307, thereby synchronously adjusting the spacing of the detectors during use. The arc block 303 can guide the detection rod 309 during use, ensuring that the detection rod 309 can move stably during use. There are no restrictions on the shape of the detection rod 309, which can be cylindrical, square columnar, or hexagonal prism, etc.

[0033] like Figures 1 to 5 As shown, the telescopic rod 308 is also equipped with a locking rod inside, and the locking rod abuts against the detection rod 309. Specifically, the locking rod and the telescopic rod 308 are connected by threads, so that the detection rod 309 can be controlled by the contact and separation of the locking rod and the detection rod 309 during use.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rotating machine fault diagnostic device characterized by comprising: include: A workbench (1) is provided with a support member (2) and a cover plate (101) on its top. The support member (2) is used to provide support for the rotating parts. A limiting component (4) is provided on the top of the cover plate (101) to limit the rotation component; The inspection piece (3) is set on top of the workbench (1) and is used to detect faults in the rotating parts.

2. The rotating machinery fault diagnostic apparatus according to claim 1, wherein An observation window is also provided on the outer side of the cover plate (101).

3. The rotating machinery fault diagnostic apparatus according to claim 1, wherein The support member (2) includes an adjustment block (201), and there are multiple adjustment blocks (201). The multiple adjustment blocks (201) are distributed in a straight line along the length direction of the workbench (1). The top of the adjustment block (201) is provided with a support roller (202).

4. The rotating machinery fault diagnostic apparatus according to claim 2, wherein The limiting component (4) includes a sliding sleeve (401), there are multiple sliding sleeves (401), and the sliding sleeves (401) are located directly above the adjusting block (201). The axis of the sliding sleeve (401) is parallel to the height direction of the worktable (1). A guide rod (402) is slidably connected inside the sliding sleeve (401), and the guide rod (402) passes through the cover plate (101). A pressure roller (404) is provided at the end of the sliding sleeve (401) relative to the worktable (1). A spring (403) is also sleeved on the outside of the guide rod (402).

5. The rotating machinery fault diagnostic apparatus of claim 1, wherein The detection component (3) includes multiple adjustment frames (301). The adjustment frame (301) slides on the top of the workbench (1). A support rod (302) is slidably connected to the outside of the adjustment frame (301). An arc-shaped block (303) is provided at one end of the support rod (302). Sliding grooves (305) are provided at both ends of the arc-shaped block (303). A connecting rod (304) is slidably connected inside the sliding groove (305). A limiting rod (306) is provided on the outside of the connecting rod (304). Telescopic grooves (307) are provided at both ends of the connecting rod (304). A telescopic rod (308) is slidably connected inside the telescopic groove (307). A detection rod (309) is provided on the outside of the telescopic rod (308), and the detection rod (309) slides inside the arc-shaped block (303).

6. The rotating machinery fault diagnostic apparatus according to claim 5, wherein The telescopic rod (308) is also equipped with a locking rod inside, and the locking rod abuts against the detection rod (309).

Images