Resistance material belt transmission counting device

Abstract

The utility model discloses a resistor material belt transmission counting device, which belongs to the technical field of electronic component manufacturing, and is characterized by comprising a placing table, a counting assembly is arranged on the rear side of the placing table, a tension transmission assembly is arranged at the top of the placing table, and the counting assembly comprises a supporting seat fixedly connected to the rear side of the placing table. A lifting adjusting mechanism is fixedly connected to the outer side of the supporting seat, and the problems that an existing resistor material belt transmission counting device usually adopts a single mechanical mode for counting, the detection height cannot be adaptively adjusted according to the thickness of a material belt, accordingly, the characteristics of resistor elements of different specifications cannot be accurately recognized, the counting precision is affected, and the counting precision is affected can be solved. And an existing resistance material belt transmission tension control device usually depends on mechanical friction type tension adjustment, and the tension of the material belt is not convenient to dynamically adjust in real time, so that tension fluctuation is easy to occur when the thickness of the material belt changes or long-time transmission is performed, and the transmission stability of the material belt is influenced.

Description

Technical Field

[0001] This utility model relates to the field of electronic component manufacturing technology, and in particular to a resistor material tape drive counting device. Background Technology

[0002] With the rapid development of the electronics industry, the production scale of basic electronic components such as resistors is constantly expanding, and automated production lines have become the mainstream. Resistor strips, which are continuous strip carriers that carry resistor components, are important carriers for resistor transportation and processing. They need to be accurately counted during the production process to ensure the efficient connection of subsequent packaging, testing, and other processes.

[0003] To address the aforementioned issues, existing patents have provided solutions. However, existing resistance tape drive counting devices typically employ a single mechanical method for counting, which is not conducive to adaptively adjusting the detection height based on the tape thickness. Consequently, they cannot accurately identify the characteristics of resistance elements of different specifications, affecting counting accuracy. Furthermore, existing resistance tape drive tension control devices usually rely on mechanical friction-based tension adjustment, which is not conducive to real-time dynamic adjustment of tape tension. As a result, tension fluctuations are prone to occur when tape thickness changes or during long-term transmission, affecting the stability of tape drive.

[0004] Therefore, a resistance material belt drive counting device is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a resistor tape drive counting device that solves the problems of existing resistor tape drive counting devices that typically use a single mechanical method for counting, which is not convenient for adaptive adjustment of the detection height according to the tape thickness, thus failing to accurately identify the characteristics of resistor elements of different specifications and affecting counting accuracy. Moreover, existing resistor tape drive tension control devices usually rely on mechanical friction tension adjustment, which is not convenient for real-time dynamic adjustment of tape tension, thus easily causing tension fluctuations when tape thickness changes or during long-term transmission, affecting the stability of tape drive.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a resistance material tape transmission counting device, including a placement platform, a counting component is provided on the rear side of the placement platform, and a tension transmission component is provided on the top of the placement platform;

[0007] The counting component includes a support base fixedly connected to the rear side of the placement platform. A lifting adjustment mechanism is fixedly connected to the outer side of the support base. The output end of the lifting adjustment mechanism is threadedly connected to a connecting seat. A data processing module is fixedly connected to the top of the connecting seat. A high-resolution industrial camera is fixedly connected to the bottom of the connecting seat. The data processing module is electrically connected to the high-resolution industrial camera. A sensor bracket is fixedly connected to the outer side of the connecting seat. A photoelectric sensor is fixedly connected to the outer side of the sensor bracket.

[0008] Preferably, the tension transmission assembly includes a transmission frame fixedly connected to the top of the placement platform, a drive motor fixedly connected to the outer side of the transmission frame, and an active roller fixedly connected to the output end of the drive motor.

[0009] Preferably, a tension adjusting frame is fixedly connected to the top of the placement platform, the tension adjusting frame is located on the left side of the transmission frame, and a drive cylinder is fixedly connected to the top of the tension adjusting frame.

[0010] Preferably, the output end of the drive cylinder is fixedly connected to an adjusting seat, and a driven roller is provided on the outer side of the adjusting seat.

[0011] Preferably, a resistance strip pre-detection and counting module is fixedly connected to the left side of the top of the placement platform, and a heat sink is provided on the outside of the resistance strip pre-detection and counting module.

[0012] Preferably, a counting terminal controller is fixedly connected to the right side of the top of the placement platform, and a display is provided on the top of the counting terminal controller.

[0013] Preferably, a data acquisition module is provided on the left side of the counting terminal controller, and an audible and visual alarm is provided on the top of the data acquisition module.

[0014] Preferably, an anti-slip pad is adhered to the bottom of the placement platform, and the anti-slip pad is made of rubber.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This application achieves the effect of accurately detecting and counting resistive elements through a counting component. Compared with traditional counting devices, this counting component can adapt to the counting requirements of different specifications of material strips, realizes a high-precision and highly adaptable counting function for resistive material strips, and improves the accuracy and reliability of counting. It solves the problem of large counting errors caused by insufficient detection accuracy in traditional counting methods.

[0017] 2. This application achieves precise control of belt tension and stable transmission through a tension transmission component. Compared with traditional transmission devices, this tension transmission component can accurately adjust the belt tension, avoiding belt slack or excessive tightness, providing stable belt transmission conditions for accurate counting by the counting component, realizing precise control of belt tension and stable transmission function, ensuring the counting accuracy and working stability of the entire device, and solving the problem of belt slippage and deviation affecting counting accuracy due to unstable tension in traditional transmission devices. Attached Figure Description

[0018] Figure 1 This is an overall structural diagram of the resistance material belt drive counting device of this utility model;

[0019] Figure 2 This is a schematic diagram of the counting component of this utility model;

[0020] Figure 3 This is a schematic diagram of the tension transmission assembly of this utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the resistor strip pre-detection and counting module of this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the counting terminal controller of this utility model.

[0023] In the diagram: 1. Placement platform; 2. Resistance strip pre-detection and counting module; 3. Heat sink; 4. Counting component; 401. Support base; 402. Lifting and adjusting mechanism; 403. Connecting base; 404. Data processing module; 405. High-resolution industrial camera; 406. Sensor bracket; 407. Photoelectric sensor; 5. Tension transmission component; 501. Transmission frame; 502. Drive motor; 503. Active roller; 504. Tension adjusting frame; 505. Drive cylinder; 506. Adjusting base; 507. Driven roller; 6. Counting terminal controller; 7. Display; 8. Data acquisition module; 9. Audible and visual alarm; 10. Anti-slip mat. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 The present invention provides the following technical solution:

[0026] A resistance material belt drive counting device includes a placement platform 1, a counting component 4 is provided on the rear side of the placement platform 1, and a tension drive component 5 is provided on the top of the placement platform 1.

[0027] The counting component 4 includes a support base 401 fixedly connected to the rear side of the placement platform 1. A lifting adjustment mechanism 402 is fixedly connected to the outer side of the support base 401. A connecting seat 403 is threadedly connected to the output end of the lifting adjustment mechanism 402. A data processing module 404 is fixedly connected to the top of the connecting seat 403. A high-resolution industrial camera 405 is fixedly connected to the bottom of the connecting seat 403. The data processing module 404 is electrically connected to the high-resolution industrial camera 405. A sensor bracket 406 is fixedly connected to the outer side of the connecting seat 403. A photoelectric sensor 407 is fixedly connected to the outer side of the sensor bracket 406.

[0028] In this embodiment: When the lifting adjustment mechanism 402 is activated, the resistance strip is driven forward by the tension transmission component 5 and passes under the counting component 4. At this time, the lifting adjustment mechanism 402 on the outside of the support base 401 can adjust the height of the connecting base 403 according to the actual parameters such as the thickness of the strip, so that the high-resolution industrial camera 405 at the bottom of the connecting base 403 maintains a suitable distance from the strip, ensuring that the camera can clearly capture the image of the strip. At the same time, the photoelectric sensor 407 on the sensor bracket 406 on the outside of the connecting base 403 will sense the passage of the strip and the resistance element. When the resistance element passes, the signal of the photoelectric sensor 407 changes, and the high-resolution industrial camera 405 captures the image of the strip in real time. The captured image and the sensing signal of the photoelectric sensor 407 are transmitted together to the data processing module 404 at the top of the connecting base 403. The data processing module 404 analyzes and processes these signals, and by identifying the characteristics of the resistance element, such as shape, size, and arrangement pattern, it realizes accurate counting of the resistance element and transmits the counting result to the counting terminal controller 6 for display and further processing.

[0029] Specifically, such as Figure 3 As shown, the tension transmission assembly 5 includes a transmission frame 501 fixedly connected to the top of the placement platform 1, a drive motor 502 fixedly connected to the outside of the transmission frame 501, and an active roller 503 fixedly connected to the output end of the drive motor 502.

[0030] Specifically, such as Figure 3 As shown, a tension adjustment frame 504 is fixedly connected to the top of the placement platform 1. The tension adjustment frame 504 is located on the left side of the transmission frame 501, and a drive cylinder 505 is fixedly connected to the top of the tension adjustment frame 504.

[0031] Specifically, such as Figure 3 As shown, an adjusting seat 506 is fixedly connected to the output end of the driving cylinder 505, and a driven roller 507 is provided on the outer side of the adjusting seat 506.

[0032] In this embodiment: when the drive motor 502 starts, it drives the active roller 503 to rotate, thereby driving the resistance strip forward. A tension adjustment frame 504 is provided on the left side of the transmission frame 501. The output end of the drive cylinder 505 at the top of the tension adjustment frame 504 is fixedly connected to the adjustment seat 506. During the strip transmission process, the drive cylinder 505 pushes the adjustment seat 506 up and down according to the set tension requirements, so that the driven roller 507 applies appropriate pressure to the strip. Through the action of the driven roller 507, the tension of the strip is adjusted to ensure that the strip maintains a constant tension during the transmission process, avoiding slippage or deviation due to strip slack, or damage to the resistance element due to strip being too tight. The tension transmission component 5 works in conjunction with the tension adjustment frame 504, drive cylinder 505, etc., to achieve precise control of the strip tension, providing stable strip transmission conditions for the accurate counting of the counting component 4, and ensuring the counting accuracy and working stability of the entire device.

[0033] Specifically, such as Figure 4 As shown, a resistance strip pre-detection counting module 2 is fixedly connected to the left side of the top of the placement platform 1, and a heat sink 3 is provided on the outside of the resistance strip pre-detection counting module 2.

[0034] Specifically, such as Figure 5 As shown, a counting terminal controller 6 is fixedly connected to the right side of the top of the placement platform 1, and a display 7 is installed on the top of the counting terminal controller 6.

[0035] In this embodiment: By setting up a resistor strip pre-detection and counting module 2 and a heat sink 3, pre-detection and counting are performed on the resistor strip at the initial stage of entering the device. The strip enters the device from this module, and the module uses internal detection elements to perform preliminary detection and counting of the initial state of the strip, including the arrangement of resistor elements and whether there are any missing parts, providing initial data reference for subsequent accurate counting. The heat sink 3 on its outer side can effectively dissipate the heat generated by the module during operation, preventing the module from overheating and causing a decrease in detection accuracy or failure, ensuring the stability and reliability of the pre-detection and counting work, and ensuring that the strip is in a monitorable state before entering the subsequent transmission and counting stages. This is achieved by setting up a counting terminal control. The counting terminal controller 6 and display 7 receive and process counting data from the data processing module 404 in real time during the counting process. The data processing module 404 transmits the analyzed and processed counting results to the counting terminal controller 6. The controller further processes and stores the data, and the display 7 on top displays the counting results in real time, allowing operators to intuitively understand the current counting situation. It can also display information such as the operating status of the equipment, enabling operators to keep abreast of the working status of the device. Through the counting terminal controller 6, operators can set and adjust the relevant parameters of the device, realize the control and management of the entire counting process, and ensure that the counting work is carried out according to the set requirements.

[0036] Specifically, such as Figure 5 As shown, a data acquisition module 8 is provided on the left side of the counting terminal controller 6, and an audible and visual alarm 9 is provided on the top of the data acquisition module 8.

[0037] Specifically, such as Figure 1 As shown, an anti-slip pad 10 is attached to the bottom of the placement platform 1. The anti-slip pad 10 is made of rubber.

[0038] In this embodiment: By setting up a data acquisition module 8 and an audible and visual alarm 9, the operating data of all parts of the entire device are collected in real time during the operation of the device, including the operating status of the tension transmission component 5, the working status of the counting component 4, etc. The collected data is transmitted to the counting terminal controller 6 for processing. When the data acquisition module 8 detects an abnormality, such as abnormal tension or counting error, the audible and visual alarm 9 on its top will immediately sound an alarm to remind the operator in the form of sound and light. After hearing the alarm or seeing the flashing light, the operator can check and deal with the abnormality in time to avoid the problem from escalating and ensure the normal operation of the device and the accuracy of counting. By setting up an anti-slip pad 10, when the device is working, it will be subjected to vibration from the transmission components. The rubber anti-slip pad 10 can increase the friction between the placement platform 1 and the worktable surface to effectively prevent the placement platform 1 from moving, keep the device in a stable position, and avoid problems such as material belt transmission deviation and inaccurate counting caused by device slippage, thus providing a guarantee for the stable operation of the device.

[0039] Working principle: When using this resistance tape drive counting device, the resistance tape is first placed on the top of the placement platform 1. The tape enters the device from the resistance tape pre-detection counting module 2 on the left side. The pre-detection counting module detects the initial state of the tape. The heat sink 3 on its outer side can prevent the module from overheating and ensure detection stability. Next, the tension transmission assembly 5 starts to work. On the transmission frame 501 at the top of the placement platform 1, the drive motor 502 drives the active roller 503 to rotate, thereby driving the tape forward. At the same time, the drive motor 502 on the left side of the transmission frame 501 drives the active roller 503 to rotate. The drive cylinder 505 on the tension adjustment frame 504 pushes the adjustment seat 506, causing the driven roller 507 on the outside of the adjustment seat 506 to apply appropriate tension to the material belt, ensuring that the material belt maintains constant tension during transmission and avoiding the impact of slack or excessive tightness on counting accuracy. During transmission, the material belt passes through the rear counting component 4. The support seat 401 of the counting component 4 is fixed to the rear of the placement table 1. The lifting adjustment mechanism 402 on the outside of the support seat 401 can adjust the height of the connecting seat 403 according to parameters such as the thickness of the material belt. The height of the bottom of the connecting seat 403 is adjusted. The high-resolution industrial camera 405 captures real-time images of the material strip, while the photoelectric sensor 407 on the sensor bracket 406 outside the connector 403 senses the passage of the material strip and resistive elements. The captured images and sensing signals are transmitted to the data processing module 404 on top of the connector 403 for analysis and processing. The data processing module 404 accurately counts the resistors by identifying their characteristics and arrangement patterns. During the counting process, the counting terminal controller 6 on the top right of the placement platform 1 receives and processes the counting data from the data processing module 404. The display 7 on top of the terminal controller 6 displays the counting results, equipment operating status, and other information in real time. The data acquisition module 8 on the left side of the counting terminal controller 6 collects the operating data of all parts of the entire device. When an abnormality is detected, the audible and visual alarm 9 on top of the data acquisition module 8 will sound an alarm to remind the operator to handle the situation, ensuring that the resistive material strip can be accurately counted during the transmission process. This provides a reliable quantitative basis for subsequent packaging, testing, and other processes, improving the automation level and production efficiency of electronic component production.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A resistance ribbon drive counting device comprising a resting table (1), characterized in that: A counting component (4) is provided on the rear side of the placement platform (1), and a tension transmission component (5) is provided on the top of the placement platform (1). The counting component (4) includes a support base (401) fixedly connected to the rear side of the placement platform (1). A lifting adjustment mechanism (402) is fixedly connected to the outer side of the support base (401). A connecting seat (403) is threadedly connected to the output end of the lifting adjustment mechanism (402). A data processing module (404) is fixedly connected to the top of the connecting seat (403). A high-resolution industrial camera (405) is fixedly connected to the bottom of the connecting seat (403). The data processing module (404) is electrically connected to the high-resolution industrial camera (405). A sensor bracket (406) is fixedly connected to the outer side of the connecting seat (403). A photoelectric sensor (407) is fixedly connected to the outer side of the sensor bracket (406).

2. A resistive tape drive counting device according to claim 1, wherein: The tension transmission assembly (5) includes a transmission frame (501) fixedly connected to the top of the placement platform (1), a drive motor (502) fixedly connected to the outside of the transmission frame (501), and an active roller (503) fixedly connected to the output end of the drive motor (502).

3. A resistive tape drive counting device according to claim 2, wherein: A tension adjustment frame (504) is fixedly connected to the top of the placement platform (1). The tension adjustment frame (504) is located on the left side of the transmission frame (501). A drive cylinder (505) is fixedly connected to the top of the tension adjustment frame (504).

4. The resistance material belt drive counting device according to claim 3, characterized in that: The output end of the drive cylinder (505) is fixedly connected to an adjusting seat (506), and a driven roller (507) is provided on the outer side of the adjusting seat (506).

5. A resistive tape drive counting device as in claim 1, wherein: A resistance strip pre-detection counting module (2) is fixedly connected to the left side of the top of the placement platform (1), and a heat sink (3) is provided on the outside of the resistance strip pre-detection counting module (2).

6. A resistive tape drive counting device as in claim 1, wherein: A counting terminal controller (6) is fixedly connected to the right side of the top of the placement platform (1), and a display (7) is provided on the top of the counting terminal controller (6).

7. A resistive tape drive counting device according to claim 6, wherein: A data acquisition module (8) is provided on the left side of the counting terminal controller (6), and an audible and visual alarm (9) is provided on the top of the data acquisition module (8).

8. A resistive tape drive counting device as in claim 1, wherein: The bottom of the placement platform (1) is attached with an anti-slip pad (10), which is made of rubber.

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