Sheet arranging device for glass insulator production
By designing a sheet-laying device that includes conveyor rollers and guide frames, the problems of bumps and blockages in glass insulator production were solved, achieving uniform and clean sheet-laying of insulators.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-17
AI Technical Summary
Existing glass insulator production sheet-laying devices are prone to damage from collisions between insulators during the vibration and descent process, and are also prone to blockage.
A sheet arrangement device is designed, which includes a frame assembly, a conveying assembly, and a flow guiding assembly. The device uses conveying rollers and a motor to push insulators, and uses a flow guiding frame and an anti-blocking mechanism to prevent collisions. It also uses a dust removal mechanism and baffles to achieve uniform sheet arrangement and cleaning.
This effectively avoids damage and blockage between insulators, ensuring that the insulators are evenly arranged and clean.
Smart Images

Figure CN224137971U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glass insulator production, and in particular relates to a glass insulator sheet arrangement device for glass insulator production. Background Technology
[0002] Glass insulators are one of the key components of high-voltage transmission lines. They are mainly used to fix conductors to poles and other objects, while also insulating the conductors from the poles and other objects, ensuring the safe operation of the transmission line. They have good self-cleaning properties, are not prone to dirt accumulation or aging, and their electromechanical performance remains basically the same as when they left the factory after many years of operation.
[0003] Comparing with Chinese Patent CN118571581A, a glass insulator arrangement device for production is disclosed, including an arrangement mechanism and a glass insulator body placed on a vibration mechanism. The vibration mechanism is installed at one end of the arrangement mechanism, and a conveyor belt is installed at the other end of the arrangement mechanism. Through the arrangement mechanism, a drive mechanism drives two actuating cleaning mechanisms to rotate in opposite directions, and at the same time drives a rotating cleaning mechanism to rotate. The two actuating cleaning mechanisms contact the glass insulator bodies entering the conveyor mesh plate and actuate them to move on the conveyor mesh plate until they are pushed out and conveyed onto the conveyor belt. This cycle is repeated to make the distance between each glass insulator body equal, achieving neat arrangement.
[0004] However, the aforementioned patent requires the insulators to fall forward due to vibration, which can easily cause collisions and damage between the insulators. Therefore, a new device needs to be designed. Utility Model Content
[0005] The purpose of this invention is to provide a glass insulator sheet arrangement device for production, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A glass insulator production sheet-laying device includes a frame assembly for telescopically blocking the glass insulators during sheet-laying and blowing / suctioning dust, and a conveying assembly disposed in the middle of the frame assembly for continuously pushing the glass insulators. Above the conveying assembly is a guide assembly for guiding side-by-side glass insulators into a single row. The conveying assembly includes a first support with two first conveying rollers symmetrically arranged on it. A first anti-slip belt is installed between the two first conveying rollers, and a first motor is disposed at the end of one of the first conveying rollers. The guide assembly includes a guide frame that gradually contracts from large to small, and an anti-blocking mechanism is disposed on one side of the guide frame for reverse rotation to prevent blockage.
[0008] Furthermore, the frame assembly includes a second support, and a dust removal mechanism and a baffle mechanism are arranged sequentially along the longitudinal direction on the top of the second support.
[0009] Furthermore: the dust removal mechanism includes an air supply pipe, on which a crossflow fan and a filter cartridge are sequentially installed, with both ends of the air supply pipe located on both sides of the second support; the baffle mechanism includes a telescopic cylinder, with a baffle installed at the telescopic end of the telescopic cylinder.
[0010] Furthermore, the flow guide is divided into a flared section, an inclined guide section and a narrow section from head to tail, and several connecting frames are evenly distributed on both sides of the flow guide for fixed connection.
[0011] Furthermore: the flow guide is a two-half structure, and a clearance groove is provided in the middle of the narrow section.
[0012] Furthermore, the anti-blocking mechanism is disposed on one side of the inclined guide section.
[0013] Furthermore: the anti-blocking mechanism includes two symmetrically arranged second conveying rollers, a second conveying anti-slip belt is installed between the two second conveying rollers, a second motor is provided at the end of one of the second conveying rollers, the inclined guide section is hollowed out in the middle, and the second conveying anti-slip belt passes through the hollowed-out part.
[0014] Compared with existing technologies, the beneficial effects are:
[0015] 1. By pushing the parallel glass insulators to a single row, damage from collisions between the glass insulators is avoided;
[0016] 2. The side-rotating unblocking design prevents the glass insulator from becoming clogged during shrinkage and compression;
[0017] 3. The use of telescopic baffles and blowing / suction cleaning mechanisms ensures uniform arrangement and cleanliness of the glass insulators. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a glass insulator assembly device for production according to the present invention;
[0019] Figure 2 This is a schematic diagram of the conveying component of a glass insulator production sheet arrangement device according to the present invention;
[0020] Figure 3 This is a right view of the frame assembly of a glass insulator production sheet arrangement device according to the present invention;
[0021] Figure 4 This is a schematic diagram of the flow guiding component of a glass insulator production sheet arrangement device according to the present invention;
[0022] Figure 5 This is a top view of the flow guiding component of a glass insulator production sheet arrangement device described in this utility model.
[0023] In the attached drawings, the following are the reference numerals: 101, first support; 102, first conveyor roller; 103, first conveyor anti-slip belt; 104, first motor; 201, second support; 202, telescopic cylinder; 203, baffle; 204, air supply pipe; 205, crossflow fan; 206, filter cartridge; 301, flared section; 302, inclined guide section; 303, narrow section; 304, clearance groove; 305, connecting frame; 306, second conveyor roller; 307, second conveyor anti-slip belt; 308, second motor. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-5 A glass insulator production sheet-laying device includes a frame assembly for telescopically blocking the glass insulators from being laid out and for blowing and sucking dust, and a conveying assembly disposed in the middle of the frame assembly for continuously pushing the glass insulators to move. A guide assembly is disposed above the conveying assembly for guiding the side-by-side glass insulators into a single row.
[0026] In this embodiment: the frame assembly includes a second support 201, and a dust removal mechanism and a baffle mechanism are arranged longitudinally on the top of the second support 201; the dust removal mechanism includes an air supply pipe 204, on which a crossflow fan 205 and a filter cartridge 206 are installed in sequence, and the two ends of the air supply pipe 204 are located on both sides of the second support 201; the baffle mechanism includes a telescopic cylinder 202, and a baffle 203 is installed on the telescopic end of the telescopic cylinder 202; when the glass insulator moves forward along the narrow section 303, the second support 201 supports the crossflow fan 205 to push the air supply pipe 204 inward. Airflow, blowing air from one side and drawing air from the other, forms an airflow circulation, adsorbing dust on the glass insulator into the filter cartridge 206. At the same time, the telescopic cylinder 202 pushes the baffle 203 up and down according to the setting, inserting it into the clearance groove 304, so that the glass insulator is blocked by the baffle 203, forming a uniform arrangement. The baffle 203 can be set to rise and fall time according to the speed of the first conveyor belt and the size of the glass insulator, or controlled by components such as infrared transmitters and receivers, to ensure that when the baffle 203 moves downward, it just blocks the glass insulator instead of hitting it.
[0027] In this embodiment: the conveying assembly includes a first support 101, on which two first conveying rollers 102 are symmetrically arranged, and a first conveying anti-slip belt 103 is installed between the two first conveying rollers 102. A first motor 104 is provided at the end of one of the first conveying rollers 102; the first support 101 supports the first motor 104 to drive the first conveying roller 102 to rotate and push the first conveying anti-slip belt 103 to support the glass insulator to move.
[0028] In this embodiment: the flow guiding assembly includes a flow guiding frame that gradually tapers from large to small. An anti-blocking mechanism for preventing blockage during reverse rotation is provided on one side of the flow guiding frame. The flow guiding frame is divided into a flared section 301, an inclined guide section 302, and a narrow section 303 from beginning to end. Several connecting frames 305 are evenly distributed on both sides of the flow guiding frame for fixed connection. The flow guiding frame has a two-half structure. A clearance groove 304 is provided in the middle of the narrow section 303. The anti-blocking mechanism is provided on one side of the inclined guide section 302. The anti-blocking mechanism includes two symmetrically arranged second conveying rollers 306, with a first... The second conveyor anti-slip belt 307 has a second motor 308 at one end of a second conveyor roller 306. The inclined guide section 302 has a hollow center, through which the second conveyor anti-slip belt 307 passes. Multiple glass insulators are placed simultaneously on the first conveyor anti-slip belt 103 of the flared section 301. After the glass insulators reach the inclined guide section 302, they are squeezed towards the center and enter the narrow section 303 one by one. At the same time, the second motor 308 on the side of the inclined guide section 302 drives the second conveyor roller 306 to rotate and push the second conveyor anti-slip belt 307 to move in the opposite direction, so that the contacting glass insulators are loosened and blockage is avoided.
[0029] Working principle: Multiple glass insulators are simultaneously placed on the first conveyor anti-slip belt 103 of the flared section 301. The first bracket 101 supports the first motor 104, which drives the first conveyor roller 102 to rotate and push the first conveyor anti-slip belt 103 to support the glass insulators. After the glass insulators reach the inclined guide section 302, they are squeezed towards the middle and enter the narrow section 303 one by one. At the same time, the second motor 308 on the side of the inclined guide section 302 drives the second conveyor roller 306 to rotate and push the second conveyor anti-slip belt 307 in the opposite direction. The movement loosens the contacting glass insulators to prevent blockage. As the glass insulators advance along the narrow section 303, the second bracket 201 supports the crossflow fan 205 to drive the airflow in the air supply pipe 204, blowing air from one side and sucking air from the other side to form an airflow circulation. This adsorbs the dust on the glass insulators into the filter cartridge 206. At the same time, the telescopic cylinder 202 pushes the baffle 203 up and down according to the setting, inserting it into the clearance groove 304, so that the glass insulators are blocked by the baffle 203, forming a uniform arrangement of pieces.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sheet arranging device for glass insulator production, characterized by: It includes a frame assembly for arranging glass insulators by telescopic barrier and blowing and sucking dust, and a conveying assembly for continuously pushing the glass insulators to move in the middle of the frame assembly. A guide assembly for guiding the side-by-side glass insulators into a single row is provided above the conveying assembly. The conveying assembly includes a first support (101), on which two first conveying rollers (102) are symmetrically arranged, and a first conveying anti-slip belt (103) is installed between the two first conveying rollers (102). A first motor (104) is provided at the end of one of the first conveying rollers (102). The flow guiding assembly includes a flow guiding frame that gradually shrinks from large to small, and an anti-blocking mechanism is provided on one side of the flow guiding frame for reverse rotation to prevent blockage.
2. The device for producing glass insulator according to claim 1, characterized in that: The frame assembly includes a second support (201), and a dust removal mechanism and a baffle mechanism are arranged longitudinally on the top of the second support (201).
3. The device according to claim 2, characterized in that: The dust removal mechanism includes an air supply pipe (204), on which a crossflow fan (205) and a filter cartridge (206) are installed in sequence, and the two ends of the air supply pipe (204) are located on both sides of the second bracket (201); the blocking mechanism includes a telescopic cylinder (202), and a baffle (203) is installed at the telescopic end of the telescopic cylinder (202).
4. The device for producing glass insulator according to claim 1, characterized in that: The flow guide is divided into a widened section (301), an inclined guide section (302), and a narrow section (303) from head to tail. Several connecting frames (305) are evenly distributed on both sides of the flow guide for fixing and connecting the frame assembly.
5. The device for producing glass insulator according to claim 4, characterized in that: The flow guide is a two-half structure, and a clearance groove (304) is provided in the middle of the narrow section (303).
6. The device for producing glass insulator according to claim 5, characterized in that: The anti-blocking mechanism is located on one side of the inclined guide section (302).
7. The device according to claim 4, characterized in that: The anti-blocking mechanism includes two symmetrically arranged second conveying rollers (306), a second conveying anti-slip belt (307) is installed between the two second conveying rollers (306), a second motor (308) is provided at the end of one of the second conveying rollers (306), the inclined guide section (302) is hollowed out in the middle, and the second conveying anti-slip belt (307) passes through the hollowed-out part.
Citation Information
Patent Citations
Sheet arranging device for glass insulator production
CN118571581A