Adjusting base for quickly adjusting X, Y and Z positions of heavy-weight transformer

Abstract

The utility model discloses an adjusting base for quickly adjusting the X, Y and Z positions of a heavy-weight transformer, which comprises a transformer (1) and a klystron (2) arranged on the transformer (1), a support bottom plate (3) is arranged at the bottom of the transformer (1), a universal ball (4) and a four-way adjusting device are arranged on the support bottom plate (3), and the universal ball (4) is connected with the four-way adjusting device. The four-direction adjusting device is divided into adjusting bolts (5) arranged on the supporting bottom plate (3), and the adjusting bolts (5) are distributed along the four side edges of the supporting bottom plate (3). The universal balls (4) are evenly distributed on the supporting bottom plate (3), the weight of the transformer (1) can be dispersed and supported, the universal balls (4) are small in deformation, sliding can be easily achieved, adjustment in the X direction, the Y direction and the Z direction can be easily achieved, the structure of the supporting bottom plate (3) is changed, the overall mass is reduced, meanwhile, the machining difficulty is reduced, and the original supporting strength can be kept.

Description

Technical Field

[0001] This utility model belongs to the field of transformer position adjustment technology. Specifically, this utility model relates to an adjustment base for rapid adjustment of the XYZ position of a heavy transformer. Background Technology

[0002] Since the other end of the interface that mates with the square flange of the klysonic tube is fixed, the bolt interface on the square flange of the klysonic tube needs to be aligned with the bolt interface on the fixed end before they can be connected. During the alignment process, very small movements are required on the three axes (i.e., the X-axis, Y-axis and Z-axis) to achieve the alignment of the bolt holes.

[0003] A patent application (patent number 202310509407.6) published on June 23, 2023, discloses an easily adjustable oil-immersed transformer, comprising a base and a transformer base. An oil-immersed transformer body is fixedly connected to the upper surface of the transformer base. A transformer radiator is fixedly connected to one outer wall of the oil-immersed transformer body. The transformer base is mounted on the upper surface of the base. A rotating rod is rotatably connected to the middle of the lower surface of the base. A first gear is fixedly sleeved on the outer wall of the rotating rod. Four internally threaded tubes are arranged in a circumferential pattern on the lower surface of the base relative to the rotating rod. A threaded rod is threadedly connected to the inner wall of each of the four internally threaded tubes. A sliding hole is provided through the upper surface of the base relative to the threaded rod. The transformer base can be moved upwards by a limiting block to adjust the height of the transformer base and the oil-immersed transformer. Furthermore, the oil-immersed transformer does not require bolts for installation, thus accelerating installation efficiency.

[0004] Because transformers are heavy (most weigh around 1-2 tons) and large in size (about 2 meters long and 1 meter wide), they cannot be adjusted directly and the adjustment is difficult. Therefore, a special adjustment base is needed to adjust them. By adjusting the parts on the three-dimensional adjustment base, the operator can make small movements of the target object, thereby achieving precise adjustment and alignment of the bolt interface.

[0005] Currently, the three-dimensional adjustment mechanism suffers from problems such as heavy weight, high processing difficulty, complex structure, high cost, and unattractive appearance. Utility Model Content

[0006] The present invention aims to provide an adjustment base for quickly adjusting the XYZ position of a heavy transformer, which facilitates the adjustment of the transformer's position.

[0007] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an adjustment base for rapid adjustment of the XYZ position of a heavy transformer, including a transformer and a klystic tube disposed on the transformer. The bottom of the transformer is provided with a support base plate, and the support base plate is provided with a universal ball and a four-way adjustment device. The four-way adjustment device is divided into adjustment bolts disposed on the support base plate, and the adjustment bolts are distributed along the four sides of the support base plate.

[0008] The support base plate is provided with a bolt fixing block, and the adjusting bolt is set inside the bolt fixing block.

[0009] The supporting base plate is provided with an embedded bolt, and the universal ball is disposed in the embedded bolt.

[0010] The omnidirectional ball consists of a large ball and a small ball. The large ball is embedded in the insert, and the small ball is positioned between the large ball and the small ball, with adjacent small balls in close contact with each other.

[0011] The top of the large sphere protrudes from the upper surface of the supporting base plate.

[0012] The support base plate is provided with a trapezoidal block, and the trapezoidal block is provided with bolts that are connected to the transformer.

[0013] The support base plate is provided with a sliding groove, and the trapezoidal block is connected to the sliding groove by bolts.

[0014] The support base plate is equipped with heavy-duty support legs, and the heavy-duty support legs are equipped with support leg nuts.

[0015] The inner side of the supporting base plate is provided with a rectangular steel pipe, and the inner side of the supporting base plate is provided with a reinforcing plate.

[0016] The edge of the supporting base plate is folded inward into a U-shape.

[0017] The technical advantages of this utility model are as follows: the support base plate is evenly distributed with universal balls, and the cooperation of large balls and small balls inside the universal balls, and the even distribution of multiple universal balls can distribute the weight of the transformer. The universal balls have small deformation and can easily slide, easily achieve adjustment in the XYZ three directions. It also changes the structure of the support base plate, reduces the overall weight, reduces the processing difficulty, and can maintain the original support strength. Attached Figure Description

[0018] This manual includes the following figures, which illustrate the following:

[0019] Figure 1 This is a schematic diagram of the structure of an adjustment base for rapid adjustment of the XYZ position of a heavy transformer according to the present invention;

[0020] Figure 2 for Figure 1A schematic diagram of a transformer with an adjustment base for rapid adjustment of the XYZ position of a heavy transformer;

[0021] Figure 3 for Figure 1 A schematic diagram of a support base plate for a type of adjustment base used for rapid adjustment of the XYZ position of a heavy transformer;

[0022] Figure 4 for Figure 1 A schematic diagram of a rectangular steel tube used for rapid adjustment of the XYZ position of a heavy transformer;

[0023] Figure 5 for Figure 1 A schematic diagram of a universal ball joint of an adjustment base used for rapid XYZ position adjustment of a heavy transformer.

[0024] The following are marked in the diagram: 1. Transformer; 2. Klystron; 3. Support base plate; 4. Universal ball; 41. Large ball; 42. Small ball; 5. Adjusting bolt; 6. Bolt fixing block; 7. Embedded bolt; 8. Trapezoidal block; 9. Slide groove; 10. Heavy-duty support leg; 11. Support leg nut; 12. Rectangular steel pipe; 13. Reinforcing plate; 14. Top cover plate; 15. Decorative panel. Detailed Implementation

[0025] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the utility model concept and technical solution, and to facilitate its implementation.

[0026] Please see Figure 1-5An adjustment base for rapid XYZ position adjustment of a heavy transformer includes a transformer 1 and a klystic tube 2 mounted on the transformer 1. A support base plate 3 is located at the bottom of the transformer 1. The support base plate 3 has a universal ball joint 4 and a four-way adjustment device. The four-way adjustment device consists of adjusting bolts 5 mounted on the support base plate 3, distributed along the four sides of the support base plate 3. An insert bolt 7 is located within the support base plate 3. The universal ball joint 4 is located within the insert bolt 7 and consists of a large ball 41 and a small ball 42. The large ball 41 is embedded within the insert bolt 7, and the small ball 42 is positioned between the large ball 41 and the small ball 42. Adjacent small balls 42... The balls are closely attached to each other; the support base plate 3 is evenly distributed with omnidirectional balls 4. The large ball 41 inside the omnidirectional ball 4 cooperates with the small ball 42. The multiple omnidirectional balls 4 are evenly distributed, which can distribute the weight of the transformer 1. The omnidirectional balls 4 have small deformation and can easily slide, easily achieving adjustment in the XYZ three directions. It also changes the structure of the support base plate 3, reducing the overall weight and the processing difficulty, while maintaining the original support strength. The omnidirectional balls 4 are evenly distributed on the support base plate 3, which can distribute the weight of the transformer 1. The steel balls have small deformation and can easily slide. The small ball 42 is used to distribute the mass of the large ball 41, reducing damage.

[0027] Furthermore, a top cover plate 14 and decorative panels 15 on all four sides were added to the outside of transformer 1 to cover the interior, making the appearance more harmonious and aesthetically pleasing.

[0028] The support base plate 3 is provided with a bolt fixing block 6, and the adjusting bolt 5 is set inside the bolt fixing block 6; the bolt fixing block 6 passes through the support base plate 3, and while fixing the support base plate 3, it is also used to fix the adjusting bolt 5.

[0029] The top of the large ball 41 protrudes from the upper surface of the supporting base plate 3, allowing the transformer 1 to be placed on the large ball 41 for easy movement.

[0030] A trapezoidal block 8 is provided on the support base plate 3, and a bolt connected to the transformer 1 is provided on the trapezoidal block 8; the trapezoidal block 8 is connected to the transformer 1 by the bolt, thereby achieving the effect of fixing the transformer 1.

[0031] The base plate 3 is provided with a sliding groove 9, and the trapezoidal block 8 is connected to the sliding groove 9 by bolts: to facilitate the sliding of the trapezoidal block 8 and adapt to the position of the transformer 1.

[0032] The base plate 3 is equipped with heavy-duty support legs 10, and the heavy-duty support legs 10 are equipped with support leg nuts 11; used to support the overall structural equipment.

[0033] A rectangular steel pipe 12 is provided on the inner side of the supporting base plate 3, and a reinforcing plate 13 is provided on the inner side of the supporting base plate 3; the overall strength is improved by spot welding the rectangular steel pipe 12, the overall weight is reduced, and the strength is guaranteed at the same time.

[0034] The edge of the supporting base plate 3 is folded inward into a U-shape; the bending of thin steel plates replaces the welding process of thick steel plates, which solves the problem of part deformation, reduces the number of processing steps, and reduces the processing difficulty.

[0035] The technical effects of this utility model are as follows: Universal balls 4 are evenly distributed on the support base plate 3. The large ball 41 inside the universal ball 4 cooperates with the small ball 42. The multiple universal balls 4 are evenly distributed, which can distribute the weight of the transformer 1. The universal balls 4 have small deformation and can easily slide, easily realize the adjustment in the three directions of XYZ. It also changes the structure of the support base plate 3, reduces the overall weight, reduces the processing difficulty, and can maintain the original support strength.

[0036] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution of the present invention; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. An adjusting base for quick adjustment of XYZ position of a heavy transformer, comprising a transformer (1) and a speed tube (2) arranged on the transformer (1), characterized in that: The transformer (1) has a support base plate (3) at its bottom. The support base plate (3) has a universal ball (4) and a four-way adjustment device. The four-way adjustment device is divided into adjustment bolts (5) set on the support base plate (3). The adjustment bolts (5) are distributed along the four sides of the support base plate (3). The support base plate (3) has an embedded bolt (7). The universal ball (4) is set in the embedded bolt (7). The universal ball (4) is divided into a large ball (41) and a small ball (42). The large ball (41) is embedded in the embedded bolt (7). The small ball (42) is set between the large ball (41) and the small ball (42). The adjacent small balls (42) are close to each other.

2. The adjustment base for quick adjustment of XYZ position of heavy weight transformer as claimed in claim 1 wherein: The support base plate (3) is provided with a bolt fixing block (6), and the adjusting bolt (5) is set inside the bolt fixing block (6).

3. The adjustment base for quick adjustment of XYZ position of heavy weight transformer as claimed in claim 1 wherein: The top of the large ball (41) protrudes from the upper surface of the supporting base plate (3).

4. The adjustment base for quick adjustment of XYZ position of heavy weight transformer as claimed in claim 1 wherein: The support base plate (3) is provided with a trapezoidal block (8), and the trapezoidal block (8) is provided with bolts connected to the transformer (1).

5. An adjustment base for quick adjustment of XYZ position of heavy weight transformer as claimed in claim 4 wherein: The supporting base plate (3) is provided with a sliding groove (9), and the trapezoidal block (8) is connected to the sliding groove (9) by bolts.

6. An adjustment base for quick adjustment of XYZ position of heavy weight transformer as claimed in claim 1, wherein: The support base plate (3) is provided with heavy-duty support legs (10), and the heavy-duty support legs (10) are provided with support leg nuts (11).

7. The adjustment base for quick adjustment of XYZ position of heavy weight transformer as claimed in claim 1 wherein: The inner side of the supporting base plate (3) is provided with a rectangular steel pipe (12), and the inner side of the supporting base plate (3) is provided with a reinforcing plate (13).

8. The adjusting base for quick adjustment of XYZ position of heavy weight transformer as claimed in claim 1 or 7 wherein: The edge of the supporting base plate (3) is folded inward into a U-shape.

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