CCS flexible riveting equipment

Abstract

The utility model relates to the field of wire harness processing, in particular to a CCS flexible riveting device which comprises a machine table, a riveting assembly and a fixing assembly, the fixing assembly is arranged on the machine table and used for installing and fixing a CCS, the riveting assembly is arranged on one side of the fixing assembly and comprises a four-axis robot arm and a hot riveting assembly, and the four-axis robot arm and the hot riveting assembly are arranged on the machine table. The four-axis robot arm comprises a first rotating arm, a second rotating arm and a lifting assembly, the first rotating arm is connected with the machine table and rotates along the plane of the machine table, the second rotating arm is connected with the first rotating arm and rotates along the plane of the machine table, and the lifting assembly is arranged on the second rotating arm and moves in the height direction of the machine table. The hot riveting assembly is arranged on the lifting assembly and rotates along the plane of the machine table. Compared with traditional manual operation, the equipment can improve the hot riveting precision and efficiency, meanwhile, the equipment is suitable for small-scale hot riveting operation, and the working stroke of the four-axis manipulator can be flexibly adjusted through program setting.

Description

Technical Field

[0001] This utility model relates to the field of wire harness processing, and in particular to a CCS flexible riveting device. Background Technology

[0002] In the traditional process of riveting aluminum bars on CCS busbars, manual riveting is used. However, to improve efficiency and accuracy, automated riveting designs have been developed. These automated riveting methods involve developing a riveting template for each type of CCS busbar, enabling a one-time riveting operation. However, this type of design is not suitable for small-scale production due to the significant investment required in mold costs. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a CCS flexible riveting equipment that can improve the riveting accuracy, is suitable for small-scale production, and has a low cost.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a CCS flexible riveting device, including a machine base, a riveting assembly, and a fixing assembly. The fixing assembly is disposed on the machine base for the installation and fixing of the CCS. A riveting assembly is provided on one side of the fixing assembly. The riveting assembly includes a four-axis robot arm and a hot riveting assembly. The four-axis robot arm includes a first rotating arm, a second rotating arm, and a lifting assembly. The first rotating arm is connected to the machine base and rotates along the plane of the machine base. The second rotating arm is connected to the first rotating arm and rotates along the plane of the machine base. The lifting assembly is disposed on the second rotating arm and moves along the height direction of the machine base. The hot riveting assembly is disposed on the lifting assembly and rotates along the plane of the machine base.

[0005] Furthermore, the hot riveting assembly includes a heating assembly, a connector, and a hot riveting head. The hot riveting head is connected to the heating assembly, and the connector is connected to the lifting assembly and the hot riveting head.

[0006] Furthermore, the end of the hot-riveting head is provided with a concave shaping portion.

[0007] Furthermore, the hot riveting head is detachably connected to the heating assembly.

[0008] Furthermore, the fixing component includes a fixture plate, the fixture plate having a mounting position in the middle, and the fixture plate being detachably connected to the machine base.

[0009] Furthermore, the fixture plate includes a side plate, a front baffle, and a rear baffle. The two side plates are arranged on both sides of the machine tool along its length. The front baffle and the rear baffle are disposed between the two side plates, and the two side plates, the front baffle, and the rear baffle together form an installation position.

[0010] Furthermore, the front baffle includes two movable baffles, which are rotatably connected to the side plates on both sides respectively.

[0011] Furthermore, the side plate includes a first connecting plate, a slide rail, and a second connecting plate. The slide rail connects the first connecting plate and the second connecting plate. The first connecting plate is connected to the rear baffle. The second connecting plate moves along the length of the slide rail.

[0012] Furthermore, the rear baffle includes a third connecting plate and a fourth connecting plate. One end of the third connecting plate is connected to an adjacent side plate, and the other end is slidably connected to the fourth connecting plate. The end of the fourth connecting plate away from the third connecting plate is connected to an adjacent side plate.

[0013] Furthermore, the machine base is provided with multiple screw holes, and the second connecting plate is provided with fixing holes, which are connected to the screw holes by bolt fastening.

[0014] The beneficial effects of this invention are as follows: the CCS is installed and fixed by a fixing component, and the four-axis robot arm of the riveting component achieves flexible multi-axis movement, enabling the connected hot riveting component to perform hot riveting operations on the CCS on the fixing component. Compared with traditional manual operation, this equipment can improve the accuracy and efficiency of hot riveting, and is suitable for small-scale hot riveting operations. The working stroke of the four-axis robot arm can be flexibly adjusted through program settings. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of the CCS flexible riveting equipment according to a specific embodiment of the present utility model;

[0016] Figure 2 This is a schematic diagram of the fixture plate of the CCS flexible riveting equipment according to a specific embodiment of the present utility model.

[0017] Label Explanation:

[0018] 1. Machine base; 2. Riveting assembly; 21. Four-axis robot arm; 211. First rotating arm; 212. Second rotating arm; 213. Lifting assembly; 22. Hot riveting assembly; 221. Heating assembly; 222. Connector; 223. Hot riveting head; 3. Fixing assembly; 31. Fixture plate; 311. Side plate; 3111. First connecting plate; 3112. Slide rail; 3113. Second connecting plate; 312. Front baffle; 3121. Movable baffle; 313. Rear baffle; 3131. Third connecting plate; 3132. Fourth connecting plate. Detailed Implementation

[0019] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0020] Please refer to Figures 1 to 2 A CCS flexible riveting device includes a machine base 1, a riveting assembly 2, and a fixing assembly 3. The fixing assembly 3 is mounted on the machine base 1 for installing and fixing the CCS. The riveting assembly 2 is provided on one side of the fixing assembly 3. The riveting assembly 2 includes a four-axis robot arm 21 and a hot riveting assembly 22. The four-axis robot arm 21 includes a first rotating arm 211, a second rotating arm 212, and a lifting assembly 213. The first rotating arm 211 is connected to the machine base 1 and rotates along the plane of the machine base 1. The second rotating arm 212 is connected to the first rotating arm 211 and rotates along the plane of the machine base 1. The lifting assembly 213 is mounted on the second rotating arm 212 and moves along the height direction of the machine base 1. The hot riveting assembly 22 is mounted on the lifting assembly 213 and rotates along the plane of the machine base 1.

[0021] As can be seen from the above description, the beneficial effects of this utility model are as follows: the CCS is installed and fixed by the fixing component 3, and the four-axis robot 21 of the riveting component 2 achieves flexible multi-axis movement, enabling the connected hot riveting component 22 to perform hot riveting operations on the CCS on the fixing component 3. Compared with traditional manual operation, this equipment can improve the accuracy and efficiency of hot riveting, and is suitable for small-scale hot riveting operations. The working stroke of the four-axis robot 21 can be flexibly adjusted through program settings.

[0022] Furthermore, the hot riveting assembly 22 includes a heating assembly 221, a connector 222, and a hot riveting head 223. The hot riveting head 223 is connected to the heating assembly 221, and the connector 222 is connected to the lifting assembly 213 and the hot riveting head 223.

[0023] As described above, the heating component 221 provides heating to the riveting head 223, and the connector 222 ensures that the heating component 221 and the riveting head 223 can meet the specified requirements.

[0024] Furthermore, the end of the hot riveting head 223 is provided with a concave shaping portion.

[0025] As can be seen from the above description, the concave shaping part design can ensure the formed shape after hot riveting, and at the same time avoid material expansion during the hot riveting process.

[0026] Furthermore, the hot riveting head 223 is detachably connected to the heating assembly 221.

[0027] As can be seen from the above description, the detachable design of the riveting head 223 allows for replacement and adjustment according to the required riveting CCS.

[0028] Furthermore, the fixing component 3 includes a fixture plate 31, the fixture plate 31 has a mounting position in the middle, and the fixture plate 31 is detachably connected to the machine base 1.

[0029] As can be seen from the above description, the assembly during CCS hot riveting is achieved through the mounting position of the jig plate 31, and the jig plate 31 can be replaced by disassembly.

[0030] Furthermore, the fixture plate 31 includes a side plate 311, a front baffle 312, and a rear baffle 313. The two side plates 311 are arranged on both sides of the machine tool 1 along its length. The front baffle 312 and the rear baffle 313 are disposed between the two side plates 311. The two side plates 311, the front baffle 312, and the rear baffle 313 enclose and form an installation position.

[0031] As described above, the fixture plate 31 is composed of a side plate 311, a front baffle 312 and a rear baffle 313, which together form an installation position.

[0032] Furthermore, the front baffle 312 includes two movable baffles 3121, which are rotatably connected to the side plates 311 on both sides respectively.

[0033] As can be seen from the above description, the design of the movable baffle 3121 allows it to be rotated open during CCS assembly, and then the CCS to be processed can be easily pushed into the mounting position from the side, making the assembly operation more convenient.

[0034] Furthermore, the side plate 311 includes a first connecting plate 3111, a slide rail 3112, and a second connecting plate 3113. The slide rail 3112 connects the first connecting plate 3111 and the second connecting plate 3113. The first connecting plate 3111 is connected to the rear baffle 313, and the second connecting plate 3113 moves along the length of the slide rail 3112.

[0035] As can be seen from the above description, the dimensions of the jig plate 31 can be adjusted according to the required CCS size by designing the first connecting plate 3111, the slide rail 3112, and the second connecting plate 3113 of the side plate 311.

[0036] Furthermore, the rear baffle 313 includes a third connecting plate 3131 and a fourth connecting plate 3132. One end of the third connecting plate 3131 is connected to the adjacent side plate 311, and the other end is slidably connected to the fourth connecting plate 3132. The end of the fourth connecting plate 3132 away from the third connecting plate 3131 is connected to the adjacent side plate 311.

[0037] As can be seen from the above description, the dimensions of the fixture plate 31 can be adjusted according to the required CCS size through the sliding design of the third connecting plate 3131 and the fourth connecting plate 3132.

[0038] Furthermore, the machine base 1 is provided with multiple screw holes, and the second connecting plate 3113 is provided with fixing holes, and the fixing holes and screw holes are connected by bolts.

[0039] As described above, after adjusting the dimensions of the jig plate 31, it can be fixed by locking the jig plate 31 with the fixing holes on the second connecting plate 3113 through the screw holes on the machine base 1. The distribution of the screw holes on the machine base 1 can be designed according to various preset conventional CSS dimensions.

[0040] Please refer to Figures 1 to 2 Embodiment 1 of this utility model is as follows:

[0041] A CCS flexible riveting device includes a machine base 1, a riveting assembly 2, and a fixing assembly 3. The fixing assembly 3 is mounted on the machine base 1 for mounting and fixing the CCS. The riveting assembly 2 is provided on one side of the fixing assembly 3. The riveting assembly 2 includes a four-axis robot arm 21 and a hot riveting assembly 22. The four-axis robot arm 21 includes a first rotating arm 211, a second rotating arm 212, and a lifting assembly 213. The first rotating arm 211 is connected to the machine base 1 and rotates along the plane of the machine base 1. The second rotating arm 212 is connected to the first rotating arm 211 and rotates along the plane of the machine base 1. The lifting assembly 213 is mounted on the second rotating arm 212 and moves along the height direction of the machine base 1. The hot riveting assembly 22 is mounted on the lifting assembly 213 and rotates along the plane of the machine base 1.

[0042] The hot riveting assembly 22 includes a heating assembly 221, a connector 222, and a hot riveting head 223. The hot riveting head 223 is connected to the heating assembly 221, and the connector 222 is connected to the lifting assembly 213 and the hot riveting head 223.

[0043] The end of the hot-riveting head 223 is provided with a concave shaping part.

[0044] The hot riveting head 223 is detachably connected to the heating assembly 221.

[0045] The fixing component 3 includes a fixture plate 31, which has a mounting position in the middle and is detachably connected to the machine base 1.

[0046] The fixture plate 31 includes a side plate 311, a front baffle 312 and a rear baffle 313. The two side plates 311 are arranged on both sides of the machine tool 1 along its length. The front baffle 312 and the rear baffle 313 are disposed between the two side plates 311. The two side plates 311, the front baffle 312 and the rear baffle 313 enclose and form an installation position.

[0047] The front baffle 312 includes two movable baffles 3121, which are rotatably connected to the side plates 311 on both sides respectively.

[0048] The side plate 311 includes a first connecting plate 3111, a slide rail 3112, and a second connecting plate 3113. The slide rail 3112 connects the first connecting plate 3111 and the second connecting plate 3113. The first connecting plate 3111 is connected to the rear baffle 313. The second connecting plate 3113 moves along the length of the slide rail 3112. Specifically, the second connecting plate 3113 is provided with screw holes for fixing to the slide rail 3112. After sliding a suitable length, the second connecting plate 3113 is fixed by locking the screw holes.

[0049] The rear baffle 313 includes a third connecting plate 3131 and a fourth connecting plate 3132. One end of the third connecting plate 3131 is connected to the adjacent side plate 311, and the other end is slidably connected to the fourth connecting plate 3132. The end of the fourth connecting plate 3132 away from the third connecting plate 3131 is connected to the adjacent side plate 311.

[0050] The machine base 1 is provided with multiple screw holes, and the second connecting plate 3113 is provided with fixing holes. The fixing holes and screw holes are connected by bolts.

[0051] In summary, the CCS flexible riveting equipment provided by this utility model uses a fixing component to install and fix the CCS, and a four-axis robot arm of the riveting component to achieve flexible multi-axis movement, enabling the connected hot riveting component to perform hot riveting operations on the CCS on the fixing component. Compared with traditional manual operation, this equipment can improve the accuracy and efficiency of hot riveting, and is suitable for small-scale hot riveting operations. The working stroke of the four-axis robot arm can be flexibly adjusted through program settings.

[0052] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A CCS flexible riveting apparatus, characterized by, The device includes a machine base, a riveting assembly, and a fixing assembly. The fixing assembly is mounted on the machine base for installing and fixing the CCS. A riveting assembly is provided on one side of the fixing assembly. The riveting assembly includes a four-axis robot arm and a hot riveting assembly. The four-axis robot arm includes a first rotating arm, a second rotating arm, and a lifting assembly. The first rotating arm is connected to the machine base and rotates along the plane of the machine base. The second rotating arm is connected to the first rotating arm and rotates along the plane of the machine base. The lifting assembly is mounted on the second rotating arm and moves along the height direction of the machine base. The hot riveting assembly is mounted on the lifting assembly and rotates along the plane of the machine base.

2. The CCS flexible riveting apparatus of claim 1, wherein, The hot riveting assembly includes a heating component, a connector, and a hot riveting head. The hot riveting head is connected to the heating component, and the connector is connected to the lifting component and the hot riveting head.

3. The CCS flexible riveting apparatus of claim 2, wherein, The end of the hot-riveting head is provided with a concave shaping part.

4. The CCS flexible riveting apparatus of claim 2, wherein, The hot-riveting head is detachably connected to the heating assembly.

5. The CCS flexible riveting apparatus of claim 1, wherein, The fixing component includes a fixture plate, which has a mounting position in the middle and is detachably connected to the machine base.

6. The CCS flexible riveting apparatus of claim 5, wherein, The fixture plate includes a side plate, a front baffle, and a rear baffle. The two side plates are arranged on both sides of the machine tool along its length. The front baffle and the rear baffle are located between the two side plates. The two side plates, the front baffle, and the rear baffle together form an installation position.

7. The CCS flexible riveting apparatus of claim 6, wherein, The front baffle includes two movable baffles, which are rotatably connected to the side plates on both sides.

8. The CCS flexible riveting apparatus of claim 7, wherein, The side plate includes a first connecting plate, a slide rail, and a second connecting plate. The slide rail connects the first connecting plate and the second connecting plate. The first connecting plate is connected to the rear baffle. The second connecting plate moves along the length of the slide rail.

9. The CCS flexible riveting apparatus of claim 8, wherein, The rear baffle includes a third connecting plate and a fourth connecting plate. One end of the third connecting plate is connected to an adjacent side plate, and the other end is slidably connected to the fourth connecting plate. The end of the fourth connecting plate away from the third connecting plate is connected to an adjacent side plate.

10. The CCS flexible riveting apparatus of claim 9, wherein, The machine base is provided with multiple screw holes, and the second connecting plate is provided with fixing holes. The fixing holes and screw holes are connected by bolts.

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