Bursting bead rolling and shaping assembly

Abstract

The utility model discloses a bomb ball rounding and shaping assembly which comprises a shell, a collecting box and a backflow assembly, a roller is arranged in the shell, through holes are formed in the surface of the roller, a solution box is arranged at the top of the shell, a spray head is arranged in the shell, the spray head is connected with the solution box, and a penetrating groove is formed in the bottom in the shell. The bottom of the shell is provided with a collecting box, the side wall of the shell is provided with a backflow assembly, in the using process, a sodium alginate solution is sprayed into the roller through the spray head so that blasting beads can be rounded and formed, and the redundant sodium alginate solution enters the collecting box through the penetrating groove; and in the rolling forming process, the backflow assembly is driven to convey the sodium alginate solution in the collecting box into the solution box again, and waste of the sodium alginate solution can be effectively prevented.

Description

Technical Field

[0001] This utility model relates to the field of popping bead production technology, specifically a popping bead rounding and shaping component. Background Technology

[0002] Water chestnut popping boba is a food-grade material mainly composed of diced water chestnuts, calcium lactate solution, and sodium alginate solution, formed into a bead-like structure through a special process. In industrial production, it is commonly used for decorating and enhancing the texture of beverages, desserts, and other food products.

[0003] In the production process of horseshoe popping beads, a rounding device is needed to round the popping beads. However, the existing rounding device has the following problems: 1. The existing horseshoe popping bead rounding device usually sprays sodium alginate solution onto the horseshoe beads during the rolling process to round them. However, the sodium alginate solution is not easy to collect after spraying, which easily leads to waste; 2. When recycling the sodium alginate solution after use, the existing rounding device lacks a filtration structure, which is inconvenient to use. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract, and the title, and such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] In view of the problems existing in the above and / or existing popping bead rounding and shaping components, this utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a popping bead rounding and shaping component. This component features a roller inside a housing with through holes on its surface, a solution tank at the top of the housing, a nozzle inside the housing connected to the solution tank, a through groove at the bottom of the housing, a collection box at the bottom of the housing, and a reflux component installed on the side wall of the housing. During use, sodium alginate solution is sprayed into the roller through the nozzle to round the popping beads. Excess sodium alginate solution enters the collection box through the through groove, and during the rounding process, the reflux component transports the sodium alginate solution from the collection box back into the solution tank, effectively preventing waste of sodium alginate solution.

[0007] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0008] A ball-rounding shaping component for popping beads, comprising:

[0009] The housing is square in shape. A receiving cavity is formed on the front sidewall of the housing. A cylindrical roller is rotatably connected inside the receiving cavity, and its outer wall has multiple through holes evenly distributed. A mounting plate is installed on the rear sidewall of the housing, and a motor is mounted on the sidewall of the mounting plate. The output end of the motor is coaxial with the roller and extends into the housing, connecting to the roller. A solution tank is installed on the top of the housing, and a delivery pipe is installed on the sidewall of the solution tank. An observation window with transparent glass is provided on the sidewall of the solution tank. The other end of the delivery pipe extends into the housing and is equipped with an electric nozzle. The bottom of the receiving cavity has a sloping structure, and multiple through slots, which are elongated and evenly arranged at the bottom of the receiving cavity, are formed.

[0010] A collection box is installed at the bottom of the housing, and a collection groove is provided at the top of the collection box. The bottom end of the through groove extends out of the bottom of the housing and communicates with the collection groove.

[0011] The reflux assembly includes a fixed tube installed on the side wall of the housing, a piston located inside the fixed tube, a first connecting tube installed at the bottom of the fixed tube, and a second connecting tube installed at the top of the fixed tube. The other end of the first connecting tube extends into the collection tank near the bottom, and the other end of the second connecting tube extends into the solution tank near the top. The piston is connected to the motor.

[0012] In a preferred embodiment of the popping bead rounding and shaping component of this utility model, a first gear is installed at the motor output end, a second gear is rotatably connected to the side wall of the housing, the second gear meshes with the first gear, the diameter of the second gear is smaller than the diameter of the first gear, a first pulley is installed on the side wall of the second gear, a fixing plate is installed on the side wall of the housing, a second pulley is rotatably connected to one side wall of the fixing plate, the second pulley and the first pulley are connected by a belt, a reciprocating threaded rod is rotatably connected to the other side wall of the fixing plate, and the second pulley and the reciprocating threaded rod are coaxially fixedly connected.

[0013] In a preferred embodiment of the popping bead rounding and shaping component of this utility model, a fixing rod is installed on the piston sidewall. The fixing rod is coaxial with the reciprocating threaded rod, and the diameter of the fixing rod is larger than the diameter of the reciprocating threaded rod. A reciprocating threaded hole is opened at the side end of the fixing rod, and the reciprocating threaded rod rotates into the reciprocating threaded hole. A first one-way valve is installed on the body of the first connecting pipe, and a second one-way valve is installed on the body of the second connecting pipe.

[0014] In a preferred embodiment of the popping bead rounding and shaping component of this utility model, a fixing frame is provided inside the collection groove, the fixing frame is located near the top of the collection groove, a filter cotton is installed inside the fixing frame, and there is a gap between the filter cotton and the bottom of the through groove.

[0015] In a preferred embodiment of the popping bead rounding and shaping component of this utility model, a sealing groove is provided on the side wall of the collection box corresponding to the fixed frame. A sealing plate is installed on the side wall of the collection box, and the size of the sealing plate is the same as that of the sealing groove. A guide groove is provided on the inner wall of the collection groove, and guide plates are installed on the symmetrical side walls of the fixed frame. When the fixed frame is located inside the collection groove, the guide plate is located inside the guide groove, the sealing plate is located inside the sealing groove, and the side wall of the collection box is flush with the side wall of the sealing plate. A limiting plate is installed on the side wall of the sealing plate, and a limiting hole is provided on the top of the limiting plate.

[0016] As a preferred embodiment of the popping bead rounding and shaping component of this utility model, it further includes a limiting component. The limiting component includes a fixed shell installed on the side wall of the collection box, a sliding plate slidably connected inside the fixed shell, a spring installed at the bottom of the sliding plate, and a limiting rod installed at the top of the sliding plate. When the sealing plate is located inside the sealing groove, the limiting plate is located directly above the fixed shell. The limiting rod is coaxial with the limiting hole and passes through the limiting hole.

[0017] Compared with existing technologies: By incorporating a roller inside the housing with through holes on its surface, a solution tank at the top of the housing, a nozzle inside the housing connected to the solution tank, a through groove at the bottom of the housing, a collection box at the bottom of the housing, and a reflux assembly installed on the side wall of the housing, sodium alginate solution is sprayed into the roller through the nozzle during use, causing the popping beads to spherically form. Excess sodium alginate solution enters the collection box through the through groove, and during the spherical forming process, the reflux assembly drives the sodium alginate solution in the collection box to be transported back into the solution tank, effectively preventing the waste of sodium alginate solution. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0019] Figure 1 This is an overall structural diagram of a popping bead rounding and shaping component according to the present invention;

[0020] Figure 2 This is a partial structural diagram of a popping bead rounding and shaping component according to the present invention;

[0021] Figure 3 This is a structural diagram of a recirculation component for a popping bead rounding and shaping assembly according to this utility model;

[0022] Figure 4 This is a structural diagram of a collection box for a popping bead rounding and shaping component according to this utility model;

[0023] Figure 5 This is a structural diagram of a limiting component for a popping bead rounding and shaping component according to this utility model. Detailed Implementation

[0024] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0025] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0027] This invention provides a popping bead rounding and shaping component. It features a roller inside a housing with through holes on its surface, a solution tank at the top of the housing, a nozzle inside the housing connected to the solution tank, a through groove at the bottom of the housing, a collection box at the bottom of the housing, and a reflux component installed on the side wall of the housing. In use, sodium alginate solution is sprayed into the roller through the nozzle to round the popping beads. Excess sodium alginate solution enters the collection box through the through groove, and during the rounding process, the reflux component transports the sodium alginate solution from the collection box back into the solution tank, effectively preventing waste of sodium alginate solution.

[0028] Example 1

[0029] Regarding the problem 1 mentioned above: the existing horseshoe popping bead rolling device usually sprays sodium alginate solution onto the horseshoe pieces during the rolling process to make them round, but the sprayed sodium alginate solution is not easy to collect, which easily leads to waste.

[0030] The solution is as follows: A popping bead rounding and shaping component in this embodiment includes a housing 100, a collection box 200, and a return component 300.

[0031] The housing 100 is square, and a receiving cavity is formed on the front side wall of the housing 100. A roller 110 is rotatably connected inside the receiving cavity. The roller 110 is cylindrical, and multiple through holes 111 are evenly formed on its outer wall. A mounting plate 120 is installed on the rear side wall of the housing 100, and a motor 121 is installed on the side wall of the mounting plate 120. The output end of the motor 121 is coaxial with the roller 110 and extends into the housing 100 and is connected to the roller 110. A solution tank 130 is installed on the top of the housing 100, and a solution tank 130 is installed on its side wall. A delivery pipe 131 is provided, and an observation window 132 is provided on the side wall of the solution tank 130. The observation window 132 is equipped with transparent glass. The other end of the delivery pipe 131 extends into the housing 100 and is equipped with an electric nozzle. The bottom of the receiving cavity has a sloping structure, and multiple through grooves 140 are provided at the bottom of the receiving cavity. The through grooves 140 are elongated and evenly arranged at the bottom of the receiving cavity. The collection box 200 is installed at the bottom of the housing 100, and a collection groove 210 is provided at the top of the collection box 200. The bottom end of the through grooves 140 extends out of the bottom of the housing 100 and connects with the collection groove 210. 0 connection. Not shown in the figure, in this embodiment, the electric nozzle is a NIKKI NNPT1 / 8H-S model nozzle equipped with a high-pressure plunger pump. In this embodiment, the motor 121 is a Y132S-4 model three-phase asynchronous motor, and a door panel is provided at the opening of the housing 100 for sealing the opening of the roller 110 after the water chestnuts are loaded and unloaded. When rolling the water chestnut popping beads, the diced water chestnuts are soaked in a calcium lactate solution, drained, and then coated with calcium lactate powder and cassava flour. The processed water chestnuts are then poured into the roller. Inside the drum 110, the motor 121 is started to drive the drum 110 to rotate. At the same time, the nozzle is started to spray the sodium alginate solution inside the solution tank 130 onto the surface of the drum 110 through the delivery pipe 131. The solution enters the inside of the drum 110 through the through hole 111 and is sprayed onto the surface of the horseshoe. The horseshoe pieces tumble inside the drum 110 as the drum 110 rotates and mix with the sodium alginate solution to form a shape. During the rotation of the drum 110, excess sodium alginate solution enters the collection tank 210 through the bottom slope of the receiving cavity and enters the collection tank 210 through the through groove 140 for collection.

[0032] The reflux assembly 300 includes a fixed tube 310 mounted on the side wall of the housing 100, a piston 320 located inside the fixed tube 310, a first connecting tube 330 mounted at the bottom of the fixed tube 310, and a second connecting tube 340 mounted at the top of the fixed tube 310. The other end of the first connecting tube 330 extends into the collection tank 210 near the bottom, and the other end of the second connecting tube 340 extends into the solution tank 130 near the top. The piston 320 is connected to a motor 121, and a first gear 122 is mounted on the output end of the motor 121. A second gear 150 is rotatably connected to the side wall of the housing 100. The second gear 150... The first gear 122 is engaged, and the diameter of the second gear 150 is smaller than that of the first gear 122. A first pulley 151 is mounted on the side wall of the second gear 150. A fixing plate 160 is mounted on the side wall of the housing 100. The second pulley 161 is rotatably connected to one side wall of the fixing plate 160, and the second pulley 161 is connected to the first pulley 151 via a belt. A reciprocating threaded rod 162 is rotatably connected to the other side wall of the fixing plate 160. The second pulley 161 and the reciprocating threaded rod 162 are coaxially and fixedly connected. A fixing rod 321 is mounted on the side wall of the piston 320, and the fixing rod 321 is coaxial with the reciprocating threaded rod 162. The diameter of rod 321 is larger than that of reciprocating threaded rod 162. A reciprocating threaded hole 322 is provided on the side end of the fixed rod 321. The reciprocating threaded rod 162 rotates into the reciprocating threaded hole 322. A first one-way valve 331 is installed on the body of the first connecting pipe 330, and a second one-way valve 341 is installed on the body of the second connecting pipe 340. When motor 121 drives roller 110 to rotate, motor 121 drives first gear 122 to rotate. First gear 122 drives second gear 150 and first pulley 151 to rotate. When first pulley 151 rotates, it uses a belt to drive second pulley 161 and reciprocating threaded rod 162 to rotate. When the reciprocating threaded rod 162 rotates, the screw structure drives the fixed rod 321 and piston 320 to reciprocate inside the fixed tube 310. When the piston 320 moves out of the fixed tube 310, the first one-way valve 331 opens and the second one-way valve 341 closes. The solution inside the collection tank 210 enters the fixed tube 310 through the first connecting pipe 330. When the piston 320 moves into the fixed tube 310, the first one-way valve 331 closes and the second one-way valve 341 opens. The solution inside the fixed tube 310 flows back to the solution tank 130 through the second connecting pipe 340, which can prevent the waste of solution.

[0033] Example 2

[0034] Regarding the second problem to be solved above: the existing rounding device lacks a filtration structure when recycling used sodium alginate solution, making it inconvenient to use.

[0035] The solution is as follows: The popping bead rounding and shaping component of this embodiment also includes a limiting component 400.

[0036] A fixing frame 220 is provided inside the collection tank 210, located near the top of the collection tank 210. A filter cotton 221 is installed inside the fixing frame 220, with a gap between the filter cotton 221 and the bottom of the through-channel 140. When the solution enters the collection tank 210 through the through-channel 140, the filter cotton 221 filters the solution, removing impurities such as hoof fragments, which are then collected in the gap between the filter cotton 221 and the through-channel 140. A sealing groove 230 is provided on the side wall of the collection box 200 at a position corresponding to the fixing frame 220, and a sealing groove is installed on the side wall of the collection box 200. The sealing plate 240 has the same dimensions as the sealing groove 230. A guide groove 211 is provided on the inner wall of the collection groove 210. Guide plates 222 are installed symmetrically on the side walls of the fixing frame 220. When the fixing frame 220 is located inside the collection groove 210, the guide plates 222 are located inside the guide groove 211, the sealing plate 240 is located inside the sealing groove 230, and the side wall of the collection box 200 is flush with the side wall of the sealing plate 240. A limiting plate 241 is installed on the side wall of the sealing plate 240, and a limiting hole 242 is provided at the top of the limiting plate 241. The limiting assembly 400 includes a fixing shell 410 installed on the side wall of the collection box 200 and a sliding plate 420 slidably connected inside the fixing shell 410. A spring 430 installed at the bottom of the slide plate 420 and a limiting rod 440 installed at the top of the slide plate 420 are used. When the sealing plate 240 is inside the sealing groove 230, the limiting plate 241 is located directly above the fixed shell 410, and the limiting rod 440 is coaxial with the limiting hole 242, passing through the limiting hole 242. When it is necessary to clean the filter material, the slide plate 420 is pulled down and the spring 430 is squeezed. The limiting rod 440 slides down with the slide plate 420 and retracts into the fixed shell 410. At this time, the limiting rod 440 separates from the limiting hole 242. Pulling the limiting plate 241 causes the sealing plate 240 and the fixed frame 220 to be pulled out from the opening of the sealing groove 230. This allows for the cleaning of residues on the surface of the filter cotton 221. After cleaning, the fixing frame 220 is inserted into the sealing groove 230, and the guide plate 222 is inserted into the guide groove 211 until the side wall of the fixing frame 220 abuts against the inner wall of the collection groove 210. At this time, the sealing plate 240 is located inside the sealing groove 230. Not shown in the figure, the outer wall of the sealing plate 240 is provided with a sealing ring, which can increase the sealing between the sealing plate 240 and the sealing groove 230. At this time, the sliding plate 420 is released, and the spring 430 rebounds to push the sliding plate 420 and the limiting rod 440 upward. The limiting rod 440 passes through the limiting hole 242, limiting and fixing the fixing frame 220 inside the collection groove 210.

[0037] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A burst ball rounding and sizing assembly, comprising: include: A housing (100) is square in shape. A cavity is formed on the front sidewall of the housing (100). A roller (110) is rotatably connected inside the cavity. The roller (110) is cylindrical, and its outer wall is evenly provided with multiple through holes (111). A mounting plate (120) is installed on the rear sidewall of the housing (100). A motor (121) is mounted on the sidewall of the mounting plate (120). The output end of the motor (121) is coaxial with the roller (110) and extends into the housing (100) and is parallel to the roller. The roller (110) is connected, a solution tank (130) is installed on the top of the housing (100), a conveying pipe (131) is installed on the side wall of the solution tank (130), an observation window (132) is opened on the side wall of the solution tank (130), and a transparent glass is provided inside the observation window (132). The other end of the conveying pipe (131) extends into the housing (100) and is equipped with an electric nozzle. The bottom of the accommodating cavity has a sloping structure, and a plurality of through grooves (140) are opened at the bottom of the accommodating cavity. The through grooves (140) are long strips and are evenly arranged at the bottom of the accommodating cavity. A collection box (200) is installed at the bottom of the housing (100). A collection groove (210) is provided on the top of the collection box (200). The bottom end of the through groove (140) extends out of the bottom of the housing (100) and communicates with the collection groove (210). The reflux assembly (300) includes a fixed tube (310) installed on the side wall of the housing (100), a piston (320) located inside the fixed tube (310), a first connecting tube (330) installed at the bottom of the fixed tube (310), and a second connecting tube (340) installed at the top of the fixed tube (310). The other end of the first connecting tube (330) extends into the collection tank (210) near the bottom, and the other end of the second connecting tube (340) extends into the solution tank (130) near the top. The piston (320) is connected to the motor (121).

2. The burst bead spheronization shaping assembly of claim 1, wherein, The output end of the motor (121) is also equipped with a first gear (122). A second gear (150) is rotatably connected to the side wall of the housing (100). The second gear (150) meshes with the first gear (122). The diameter of the second gear (150) is smaller than that of the first gear (122). A first pulley (151) is also installed on the side wall of the second gear (150). A fixing plate (160) is installed on the side wall of the housing (100). A second pulley (161) is rotatably connected to one side wall of the fixing plate (160). The second pulley (161) and the first pulley (151) are connected by a belt. A reciprocating threaded rod (162) is rotatably connected to the other side wall of the fixing plate (160). The second pulley (161) and the reciprocating threaded rod (162) are coaxially fixedly connected.

3. The burst bead spheronization shaping assembly of claim 2, wherein, A fixing rod (321) is installed on the side wall of the piston (320). The fixing rod (321) is coaxial with the reciprocating threaded rod (162). The diameter of the fixing rod (321) is larger than the diameter of the reciprocating threaded rod (162). A reciprocating threaded hole (322) is opened at the side end of the fixing rod (321). The reciprocating threaded rod (162) rotates into the reciprocating threaded hole (322). A first one-way valve (331) is installed on the body of the first connecting pipe (330), and a second one-way valve (341) is installed on the body of the second connecting pipe (340).

4. The burst bead spheronization shaping assembly of claim 3, wherein, A fixing frame (220) is provided inside the collection tank (210). The fixing frame (220) is located near the top of the collection tank (210). A filter cotton (221) is installed inside the fixing frame (220). There is a gap between the filter cotton (221) and the bottom of the through groove (140).

5. The burst bead spheronization shaping assembly of claim 4, wherein, A sealing groove (230) is provided on the side wall of the collection box (200) corresponding to the fixed frame (220). A sealing plate (240) is installed on the side wall of the collection box (200). The size of the sealing plate (240) is the same as that of the sealing groove (230). A guide groove (211) is provided on the inner wall of the collection groove (210). A guide plate (222) is installed on the symmetrical side wall of the fixed frame (220). When the fixed frame (220) is located inside the collection groove (210), the guide plate (222) is located inside the guide groove (211). The sealing plate (240) is located inside the sealing groove (230) and the side wall of the collection box (200) is flush with the side wall of the sealing plate (240). A limiting plate (241) is installed on the side wall of the sealing plate (240). A limiting hole (242) is provided on the top of the limiting plate (241).

6. The burst bead spheronization and sizing assembly of claim 5, wherein, It also includes a limiting component (400), which includes a fixed shell (410) installed on the side wall of the collection box (200), a sliding plate (420) slidably connected inside the fixed shell (410), a spring (430) installed at the bottom of the sliding plate (420), and a limiting rod (440) installed at the top of the sliding plate (420). When the sealing plate (240) is located inside the sealing groove (230), the limiting plate (241) is located directly above the fixed shell (410), and the limiting rod (440) is coaxial with the limiting hole (242) and passes through the limiting hole (242).

Images