Comb type tobacco clamp assembling and packaging all-in-one machine

Abstract

The utility model discloses a comb type tobacco clamp assembling and packaging all-in-one machine, and belongs to the technical field of tobacco clamp production equipment. Comprising a bottom plate connected to a support, and further comprises a vibration disc batch feeder fixedly connected to the bottom plate; the bottom plate is fixedly connected with a box tube stock bin, a needle tube stock bin and a plastic buckle stock bin; the discharging mechanism is connected to the needle tube stock bin; the needle pushing tube composite assembling mechanism is connected to the bottom plate; the box pushing pipe mechanism is connected to the bottom plate; the rubber buckle assembling mechanism is connected to the bottom plate; the point pressing mechanism is connected to the plastic buckle bin; the material blocking mechanism is connected to the bottom plate; according to the comb type tobacco clamp assembling and packaging machine, the functions of vibration disc feeding, discharging, needle tube pushing, box tube pushing, rubber buckle assembling, point pressing, material supporting, material pushing, conveying and packaging and bundling are integrated, one-stop automatic production of comb type tobacco clamps from assembling to packaging is achieved, and the production efficiency is effectively improved; and meanwhile, full-automatic production is adopted, the labor requirement is reduced, the labor intensity is reduced, and the rejection rate caused by manual misoperation is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of cigarette clip production equipment, and in particular to a comb-type cigarette clip assembly and packaging machine. Background Technology

[0002] Currently, the tobacco industry widely uses comb-type tobacco clips to secure tobacco leaves during the tobacco curing process. The traditional assembly and packaging of these comb-type clips mainly relies on manual labor, which presents the following problems in actual production:

[0003] 1. Manual assembly of cigarette clips requires the connection of needle tubes, box tubes and rubber buckles one by one. The packaging process also requires manual binding, which is time-consuming and labor-intensive, and the packaging efficiency is not high. Moreover, manual operation is affected by individual differences and fatigue, resulting in inconsistent tightness and fastening accuracy of cigarette clip assembly, which affects product quality.

[0004] 2. Some existing equipment can only achieve semi-automation of a single process and cannot complete the full-process automated operation from material loading, assembly to packaging. Utility Model Content

[0005] The purpose of this utility model is to solve the problems mentioned in the background art and to propose a comb-type cigarette clip assembly and packaging machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] The comb-type cigarette clip assembly and packaging machine includes a base plate connected to a support frame, and also includes:

[0008] The vibratory feeder is fixedly connected to the base plate;

[0009] The base plate is fixedly connected to the box tube hopper, the needle tube hopper, and the rubber buckle hopper.

[0010] The feeding mechanism is connected to the needle cartridge hopper;

[0011] The push-needle composite assembly mechanism is connected to the base plate;

[0012] The push-box tube mechanism is connected to the base plate;

[0013] The snap-on assembly mechanism is connected to the base plate;

[0014] The pressing mechanism is connected to the adhesive fastener hopper;

[0015] The material stop mechanism is connected to the base plate;

[0016] The conveyor belt, connected to the support frame, is used to transport the processed cigarette clip products;

[0017] The material support mechanism is connected to the side wall of the conveyor belt;

[0018] The door mechanism is connected to the bottom of the base plate;

[0019] The material pushing mechanism is connected to the support frame.

[0020] Preferably, the feeding mechanism includes a first thin cylinder and a pressure ring, wherein the pressure ring is fixedly connected to the drive end of the first thin cylinder.

[0021] Preferably, the push-needle tube composite assembly mechanism includes a first buffer cylinder, a first slide rail, and a slider with a clamping plate fixedly connected to it. The first buffer cylinder and the first slide rail are both fixedly connected to the base plate. A connecting plate is fixedly connected to the drive end of the first buffer cylinder, and the connecting plate is fixedly connected to the slider.

[0022] Preferably, the push-box tube mechanism includes a second buffer cylinder, a second slide rail, and a connecting block. The second buffer cylinder is fixedly connected to the base plate, and the second slide rail is fixedly connected to the drive end of the second buffer cylinder through the connecting block. A push-box plate is fixedly connected to the end of the second slide rail away from the connecting block.

[0023] Preferably, the snap fastener assembly mechanism includes a third buffer cylinder and an installation mold, wherein the third buffer cylinder is fixedly connected to the base plate and the installation mold is fixedly connected to the drive end of the third buffer cylinder.

[0024] Preferably, the pressing mechanism includes a second thin cylinder and a third thin cylinder symmetrically connected vertically. The second thin cylinder is fixedly connected to the glue clip hopper, and the third thin cylinder is fixedly connected to the bottom of the base plate. A first pressing mold is connected to the driving end of the second thin cylinder, and a second pressing mold is connected to the driving end of the third thin cylinder. The first pressing mold is located directly above the second pressing mold.

[0025] Preferably, the material support mechanism includes a first guide rod cylinder and a material support plate, wherein the material support plate is fixedly connected to the drive end of the first guide rod cylinder.

[0026] Preferably, the door mechanism includes a second guide rod cylinder and a baffle, wherein the baffle is fixedly connected to the drive end of the second guide rod cylinder.

[0027] Preferably, the pushing mechanism includes a third guide rod cylinder and a pushing plate, wherein the third guide rod cylinder is fixedly connected to the bracket, and the pushing plate is fixedly connected to the driving end of the third guide rod cylinder.

[0028] Preferably, the material blocking mechanism includes a mini cylinder and a steel sleeve, wherein the mini cylinder is fixedly connected to the base plate, and the steel sleeve is fixedly connected to the drive end of the mini cylinder.

[0029] Compared with the prior art, this utility model provides a comb-type cigarette clip assembly and packaging machine, which has the following beneficial effects:

[0030] The parts of this device not described herein are the same as or can be implemented using existing technologies. This utility model integrates functions such as vibratory feeder feeding, feeding, needle tube pushing, box tube pushing, glue buckle assembly, pressing, material support, pushing, conveying, and packaging and bundling, realizing one-stop automated production of comb-type cigarette clips from assembly to packaging, effectively improving production efficiency; at the same time, it adopts fully automated production, reducing the need for manual labor, reducing labor intensity, reducing the scrap rate caused by human operation errors, and saving production costs. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the integrated assembly and packaging machine for comb-type cigarette clips proposed in this utility model. Figure 1 ;

[0032] Figure 2 This is a schematic diagram of the integrated assembly and packaging machine for comb-type cigarette clips proposed in this utility model. Figure 2 ;

[0033] Figure 3 The comb-type cigarette clip assembly and packaging integrated machine proposed in this utility model Figure 2 Enlarged view of part A in the image;

[0034] Figure 4 This is a schematic diagram of the connection structure between the bottom plate and the push box tube mechanism in the comb-type cigarette clip assembly and packaging machine proposed in this utility model.

[0035] Figure 5 The comb-type cigarette clip assembly and packaging integrated machine proposed in this utility model Figure 4 Enlarged view of part B in the image;

[0036] Figure 6 This is a schematic diagram of the material pushing mechanism in the comb-type cigarette clip assembly and packaging machine proposed in this utility model;

[0037] Figure 7 This is a schematic diagram of the adhesive buckle assembly mechanism in the comb-type cigarette clip assembly and packaging machine proposed in this utility model;

[0038] Figure 8 This is a schematic diagram of the compartment door mechanism in the comb-type cigarette clip assembly and packaging machine proposed in this utility model.

[0039] In the diagram: 1. Adjustment mechanism; 101. Turntable; 102. Lead screw; 103. Slide rod; 104. Limit block; 105. Lead screw sleeve; 2. Base plate; 201. Control panel; 202. Push box tube mechanism; 2021. Second buffer cylinder; 2022. Connecting block; 2023. Second slide rail; 3. Material support mechanism; 301. First guide rod cylinder; 302. Material support plate; 4. Unloading mechanism; 401. First thin cylinder; 402. Pressure ring; 5. Pushing mechanism; 501. Third guide rod cylinder; 502. Pushing plate; 6. Conveyor belt; 7. Push needle tube composite assembly mechanism; 701. First buffer cylinder; 70 2. Connecting plate; 703. Slider; 704. Clamping plate; 705. First slide rail; 8. Pressing point mechanism; 801. Second thin cylinder; 802. First pressing point mold; 803. Third thin cylinder; 804. Second pressing point mold; 9. Glue buckle assembly mechanism; 901. Third buffer cylinder; 902. Mounting mold; 10. Vibratory feeder; 11. Box tube hopper; 12. Needle tube hopper; 13. Bracket; 14. Packaging and strapping machine; 15. Door mechanism; 1501. Second guide rod cylinder; 1502. Baffle; 16. Material blocking mechanism; 1601. Steel sleeve; 1602. Mini cylinder; 17. Glue buckle hopper. Detailed Implementation

[0040] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0041] Example 1:

[0042] Reference Figures 1-4 The comb-type cigarette clip assembly and packaging machine includes a base plate 2 connected to the bracket 13, and also includes:

[0043] The vibratory feeder 10 is fixedly connected to the base plate 2;

[0044] The base plate 2 is fixedly connected to the tube hopper 11, the needle hopper 12, and the rubber buckle hopper 17;

[0045] A control panel 201 is fixedly connected to the base plate 2;

[0046] The feeding mechanism 4 is connected to the needle tube hopper 12;

[0047] The push-needle tube composite assembly mechanism 7 is connected to the base plate 2;

[0048] The push-box tube mechanism 202 is connected to the base plate 2;

[0049] The snap-on assembly mechanism 9 is connected to the base plate 2;

[0050] The pressing mechanism 8 is connected to the adhesive fastener hopper 17;

[0051] The material blocking mechanism 16 is connected to the base plate 2;

[0052] Conveyor belt 6, connected to bracket 13, is used to transport the processed cigarette clip products;

[0053] Material support mechanism 3 is connected to the side wall of conveyor belt 6;

[0054] The door mechanism 15 is connected to the bottom of the base plate 2;

[0055] The material pushing mechanism 5 is connected to the bracket 13.

[0056] The feeding mechanism 4 includes a first thin cylinder 401 and a pressure ring 402, with the pressure ring 402 fixedly connected to the drive end of the first thin cylinder 401.

[0057] The push-needle tube composite assembly mechanism 7 includes a first buffer cylinder 701, a first slide rail 705, and a slider 703 fixedly connected to a clamping plate 704. The first buffer cylinder 701 and the first slide rail 705 are both fixedly connected to the base plate 2. A connecting plate 702 is fixedly connected to the drive end of the first buffer cylinder 701, and the connecting plate 702 is fixedly connected to the slider 703.

[0058] The push box tube mechanism 202 includes a second buffer cylinder 2021, a second slide rail 2023 and a connecting block 2022. The second buffer cylinder 2021 is fixedly connected to the base plate 2. The second slide rail 2023 is fixedly connected to the drive end of the second buffer cylinder 2021 through the connecting block 2022. A push box plate is fixedly connected to the end of the second slide rail 2023 away from the connecting block 2022.

[0059] The snap fastener assembly mechanism 9 includes a third buffer cylinder 901 and an installation mold 902. The third buffer cylinder 901 is fixedly connected to the base plate 2, and the installation mold 902 is fixedly connected to the drive end of the third buffer cylinder 901.

[0060] The pressing mechanism 8 includes a second thin cylinder 801 and a third thin cylinder 803 symmetrically connected vertically. The second thin cylinder 801 is fixedly connected to the glue clip hopper 17, and the third thin cylinder 803 is fixedly connected to the bottom of the base plate 2. A first pressing mold 802 is connected to the driving end of the second thin cylinder 801, and a second pressing mold 804 is connected to the driving end of the third thin cylinder 803. The first pressing mold 802 is located directly above the second pressing mold 804.

[0061] The material support mechanism 3 includes a first guide rod cylinder 301 and a material support plate 302, with the material support plate 302 fixedly connected to the drive end of the first guide rod cylinder 301.

[0062] The door mechanism 15 includes a second guide rod cylinder 1501 and a baffle 1502, with the baffle 1502 fixedly connected to the drive end of the second guide rod cylinder 1501.

[0063] The pushing mechanism 5 includes a third guide rod cylinder 501 and a pushing plate 502. The third guide rod cylinder 501 is fixedly connected to the bracket 13, and the pushing plate 502 is fixedly connected to the driving end of the third guide rod cylinder 501.

[0064] The material blocking mechanism 16 includes a mini cylinder 1602 and a steel sleeve 1601. The mini cylinder 1602 is fixedly connected to the base plate 2, and the steel sleeve 1601 is fixedly connected to the drive end of the mini cylinder 1602.

[0065] The bracket 13 is also connected to an adjustment mechanism 1, which includes a turntable 101, a lead screw 102 and a lead screw sleeve 105. The lead screw 102 and the lead screw sleeve 105 are threadedly matched, and the lead screw sleeve 105 is fixedly connected to the base plate 2.

[0066] A slide rod 103 is fixedly connected to the bracket 13, and a limit block 104 is slidably connected to the slide rod 103. The limit block 104 is fixedly connected to the base plate 2.

[0067] Reference Figure 2 , Figure 3 Before actual operation, the integrated machine is initially adjusted using the adjustment mechanism 1. The operator manually rotates the turntable 101, which drives the lead screw 102 to rotate. The lead screw 102 is threadedly engaged with the lead screw sleeve 105, thereby adjusting the position of the base plate 2 to meet the production needs of cigarette clips of different sizes. At the same time, the limiting block 104 slides on the slide rod 103, which limits and stabilizes the movement of the base plate 2.

[0068] Reference Figure 1 , Figure 6 After adjustment, sufficient amounts of box tube, needle tube and glue buckle materials are loaded into the box tube hopper 11, needle tube hopper 12 and glue buckle hopper 17 respectively.

[0069] Reference Figure 1 , Figure 2 , Figure 5 At this time, the equipment is started and the vibratory feeder 10 starts working. It uses the principle of vibration to arrange the rubber buckles neatly and continuously convey them to the rubber buckle hopper 17. The first thin cylinder 401 of the feeding mechanism 4 is started, driving the pressure ring 402 to move and push the needle tube out of the needle tube hopper 12. At the same time, another feeding mechanism 4 pushes the box tube out of the box tube hopper 11. The proximity switch detects the material status of the needle tube and the box tube to ensure normal feeding.

[0070] Reference Figure 4 , Figure 5The second buffer cylinder 2021 of the box tube pushing mechanism 202 drives the connecting block 2022, which in turn drives the second slide rail 2023 and the box pushing plate to push out the box tube. At the same time, the first buffer cylinder 701 of the needle tube pushing composite assembly mechanism 7 drives the connecting plate 702, causing the slider 703 to slide on the first slide rail 705, and pushes the needle tube to the positioning position for installation with the glue buckle through the clamping plate 704. The third buffer cylinder 901 of the glue buckle assembly mechanism 9 drives the mounting mold 902 to push the glue buckle out of the glue buckle material bin, completing the installation with the needle tube. The photoelectric switch detects the material status of the glue buckle to ensure accurate installation. After the glue buckle is installed, the glue buckle assembly mechanism 9 resets.

[0071] Reference Figure 5 , Figure 6 , Figure 7 The second thin cylinder 801 and the third thin cylinder 803 of the pressing mechanism 8 operate simultaneously. The second thin cylinder 801 drives the first pressing mold 802 to move downward, and the third thin cylinder 803 drives the second pressing mold 804 to move upward. The upper and lower parts cooperate to rivet and press the needle tube and the rubber buckle together. After completion, the pressing mechanism 8 resets.

[0072] Reference Figure 4 , Figure 5 The mini cylinder 1602 of the material blocking mechanism 16 drives the steel sleeve 1601 to push out, preventing the assembled material from running back. The push needle tube composite assembly mechanism 7 is reset, and then the push box tube mechanism 202 is reset, the top material mechanism is reset, and the material blocking mechanism 16 is reset.

[0073] Reference Figure 6 , Figure 7 , Figure 8 The assembled finished products fall onto the material support plate 302 of the material support mechanism 3. The first guide rod cylinder 301 of the material support mechanism 3 plays a role in buffering the falling and stacking of finished products. After repeating the above assembly action 4 times, the first guide rod cylinder 301 of the material support mechanism 3 drives the material support plate 302 to descend. After assembling 5 sets, the second guide rod cylinder 1501 of the door mechanism 15 drives the baffle 1502 to open.

[0074] Reference Figure 4 , Figure 5 The third guide rod cylinder 501 of the pushing mechanism 5 drives the pushing plate 502 to push the finished cigarette clips, which are in sets of 5, onto the conveyor belt 6. After the pushing is completed, the pushing mechanism 5 resets, the material support mechanism 3 resets, and the door mechanism 15 resets. The conveyor belt 6 then transports the finished cigarette clips to the packaging and strapping machine 14.

[0075] A strapping machine 14 is also connected to the side wall of the support frame 13.

[0076] When the conveyor belt 6 has transported 5 sets of finished cigarette clips (2 groups), the packaging and bundling machine 14 automatically packages and bundles the finished cigarette clips, completing the entire cigarette clip assembly and packaging process.

[0077] This utility model integrates functions such as vibratory feeder feeding, feeding, needle tube pushing, box tube pushing, glue buckle assembly, pressing, material support, pushing, conveying, and packaging and bundling, realizing one-stop automated production of comb-type cigarette clips from assembly to packaging, effectively improving production efficiency; at the same time, it adopts fully automated production, reducing the need for manual labor, reducing labor intensity, reducing the scrap rate caused by human operation errors, and saving production costs.

[0078] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A comb type cigarette clamp assembling and packing integrated machine, comprising a bottom plate (2) connected to a support (13), characterized in that, Also includes: The vibratory feeder (10) is fixedly connected to the base plate (2); The base plate (2) is fixedly connected to the tube hopper (11), the needle hopper (12) and the snap fastener hopper (17); The feeding mechanism (4) is connected to the needle tube hopper (12); The push needle tube composite assembly mechanism (7) is connected to the base plate (2); The push-box tube mechanism (202) is connected to the base plate (2); The snap-on assembly mechanism (9) is connected to the base plate (2); The pressing mechanism (8) is connected to the adhesive fastener hopper (17); The material blocking mechanism (16) is connected to the base plate (2); The conveyor belt (6) is connected to the support (13) and is used to transport the processed cigarette clip products; The material support mechanism (3) is connected to the side wall of the conveyor belt (6); The door mechanism (15) is connected to the bottom of the base plate (2); The material pushing mechanism (5) is connected to the bracket (13).

2. The comb type cigarette clipper assembling and packing all-in-one machine according to claim 1, characterized in that, The feeding mechanism (4) includes a first thin cylinder (401) and a pressure ring (402), the pressure ring (402) being fixedly connected to the drive end of the first thin cylinder (401).

3. The comb cigarette clip assembly and packing all-in-one machine according to claim 1, characterized in that, The push-needle tube composite assembly mechanism (7) includes a first buffer cylinder (701), a first slide rail (705), and a slider (703) fixedly connected to a clamping plate (704). The first buffer cylinder (701) and the first slide rail (705) are both fixedly connected to the base plate (2). A connecting plate (702) is fixedly connected to the driving end of the first buffer cylinder (701). The connecting plate (702) is fixedly connected to the slider (703).

4. The comb cigarette clip assembly and packing all-in-one machine according to claim 1, characterized in that, The push box tube mechanism (202) includes a second buffer cylinder (2021), a second slide rail (2023), and a connecting block (2022). The second buffer cylinder (2021) is fixedly connected to the base plate (2). The second slide rail (2023) is fixedly connected to the drive end of the second buffer cylinder (2021) through the connecting block (2022). A push box plate is fixedly connected to one end of the second slide rail (2023) away from the connecting block (2022).

5. The comb cigarette clip assembly and packing all-in-one machine according to claim 1, characterized in that, The buckle assembly mechanism (9) includes a third buffer cylinder (901) and an installation mold (902). The third buffer cylinder (901) is fixedly connected to the base plate (2), and the installation mold (902) is fixedly connected to the drive end of the third buffer cylinder (901).

6. The comb cigarette clip assembly and packing all-in-one machine according to claim 1, characterized in that, The pressing mechanism (8) includes a second thin cylinder (801) and a third thin cylinder (803) symmetrically connected vertically. The second thin cylinder (801) is fixedly connected to the glue clip hopper (17), and the third thin cylinder (803) is fixedly connected to the bottom of the base plate (2). A first pressing mold (802) is connected to the driving end of the second thin cylinder (801), and a second pressing mold (804) is connected to the driving end of the third thin cylinder (803). The first pressing mold (802) is located directly above the second pressing mold (804).

7. The comb-type cigarette clip assembly and packaging machine according to claim 1, characterized in that, The material support mechanism (3) includes a first guide rod cylinder (301) and a material support plate (302), wherein the material support plate (302) is fixedly connected to the drive end of the first guide rod cylinder (301).

8. The comb cigarette clip assembly and packing all-in-one machine according to claim 1, characterized in that, The door mechanism (15) includes a second guide rod cylinder (1501) and a baffle (1502), wherein the baffle (1502) is fixedly connected to the drive end of the second guide rod cylinder (1501).

9. The comb cigarette clip assembly and packing all-in-one machine according to claim 1, characterized in that, The pushing mechanism (5) includes a third guide rod cylinder (501) and a pushing plate (502). The third guide rod cylinder (501) is fixedly connected to the bracket (13), and the pushing plate (502) is fixedly connected to the driving end of the third guide rod cylinder (501).

10. The comb cigarette clip assembly and packing all-in-one machine according to claim 1, characterized in that, The material blocking mechanism (16) includes a mini cylinder (1602) and a steel sleeve (1601). The mini cylinder (1602) is fixedly connected to the base plate (2), and the steel sleeve (1601) is fixedly connected to the drive end of the mini cylinder (1602).

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