Mortar pool for purifying quartz sand

By introducing a fixed ring, support plate, and elastic scraper into the mortar tank for quartz sand purification, the problems of unstable motor support and uneven mixing were solved, achieving stable motor support and improved mixing effect, and simplifying the cleaning process.

CN224141969UActive Publication Date: 2026-04-21ANHUI SANSHEN SILICON-BASED SEMICONDUCTOR TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANHUI SANSHEN SILICON-BASED SEMICONDUCTOR TECHNOLOGY CO LTD
Filing Date
2025-05-08
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing mortar tanks for quartz sand purification suffer from problems during the mixing process, such as unstable motor support leading to deformation of the support frame, uneven mixing, and impurities adhering to the tank wall, making them difficult to clean.

Method used

The design incorporates a fixed ring, support plate, and elastic scraper, combined with a stirring rod structure, to ensure stable motor support and achieve all-around stirring. The elastic scraper adheres to the tank wall, improving stirring uniformity and facilitating cleaning.

Benefits of technology

It achieves stable support for the motor, prevents deformation, ensures uniform mixing and easy cleaning, and improves the purification efficiency of quartz sand.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of quartz sand processing, in particular to a mortar pool for purifying quartz sand, which comprises a mortar pool and a stirring mechanism connected with the upper end face of the mortar pool through a support frame. The stirring mechanism comprises a driving motor, a stirring arm connected with the output end of the driving motor, and a plurality of elastic scrapers which are arranged on the outer side of the stirring arm and are in contact with the inner wall of the mortar pool; the supporting frame comprises a fixing ring used for supporting the driving motor, a plurality of supporting plates distributed on the outer circle of the fixing ring and a second fixing ring connected with the upper end of the mortar pool in a clamped mode, and the second fixing ring is fixedly connected with the supporting plates. The driving motor can be well fixed, the situation that the supporting frame deforms due to the fact that the torque of the motor is too large is avoided, meanwhile, all-directional stirring can be conducted, the stirring effect is improved, and a mortar pool can be conveniently scraped and cleaned in the later period.
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Description

Technical Field

[0001] This utility model relates to a slurry tank for quartz sand purification, and in particular to a slurry tank for quartz sand purification, belonging to the field of quartz sand processing technology. Background Technology

[0002] Quartz sand is quartz particles produced by crushing and processing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, and chemically stable silicate mineral, whose main mineral component is SiO2. Quartz sand is milky white or colorless and translucent, with a Mohs hardness of 7. It is an important industrial mineral raw material, a non-hazardous chemical, and is widely used in glass, casting, ceramics and fireproof materials, ferrosilicon smelting, metallurgical flux, metallurgy, construction, chemicals, plastics, rubber, abrasives, filter media, and other industries. To better utilize the properties of quartz sand in later stages, it is often purified. Currently, slurry tanks are often used for better purification of quartz sand. However, current slurry tanks often simply perform sedimentation during the purification of quartz sand, which is very time-consuming.

[0003] According to Chinese patent document CN 221133392 U, a slurry tank for quartz sand purification is disclosed, comprising a slurry tank body and an outlet pipe. The outlet pipe is installed through the periphery of the slurry tank body, and a stirring assembly is installed on the slurry tank body. The stirring assembly includes a cross-shaped mounting frame, a drive motor, and a stirring element. The drive motor is fixedly installed at the upper center of the cross-shaped mounting frame, and the stirring element includes a stirring rod and a stirring blade. The stirring rod is fixedly connected to the output end of the drive motor. This invention, by setting up a stirring assembly, enables the quartz sand to be placed in the slurry tank body for purification. The drive motor is activated to drive the stirring element to stir the sand, thereby allowing impurities mixed inside to be quickly separated and improving the purification speed. Furthermore, by setting up a disassembly and assembly mechanism for the stirring assembly, the stirring assembly can be quickly disassembled when cleaning or maintenance is required, thus achieving better usage results.

[0004] Based on the search of the aforementioned patents and the findings of existing equipment, while the aforementioned equipment can improve the efficiency of impurity separation in quartz sand through stirring and can be disassembled later, the high density of quartz sand requires a motor with a large torque to drive the stirring rod. The aforementioned technical solution only uses four support plates to fix the motor to the mortar tank, which is insufficient to support the torque when the motor rotates. Over time, the support plates will deform. Furthermore, the aforementioned technical solution cannot achieve all-round stirring inside the mortar tank, affecting the impurity separation effect. This results in uneven stirring on the outside and residues adhering to the inner wall of the mortar tank, making it difficult to clean later.

[0005] Therefore, it is urgent to improve the mortar tank for quartz sand purification in order to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of this utility model is to provide a mortar tank for quartz sand purification, which can effectively fix the drive motor and prevent the support frame from deforming due to excessive motor torque. At the same time, it can perform all-round stirring, improve the stirring effect, and facilitate the scraping and cleaning of the mortar tank later.

[0007] To achieve the above objectives, the main technical solution adopted by this utility model includes: a mortar tank for quartz sand purification, comprising a mortar tank and a stirring mechanism. The stirring mechanism is connected to the upper surface of the mortar tank via a support frame. The stirring mechanism includes a drive motor, a stirring arm connected to the output end of the drive motor, and a plurality of elastic scrapers disposed on the outside of the stirring arm and in contact with the inner wall of the mortar tank. The support frame includes a fixing ring for supporting the drive motor, a plurality of support plates distributed on the outer ring of the fixing ring, and a second fixing ring engaged with the upper end of the mortar tank. The second fixing ring is fixedly connected to the plurality of support plates.

[0008] Preferably, a limiting ring is provided above the outer surface of the mortar pool, the second fixing ring is supported by the limiting ring, the limiting ring is provided with a plurality of limiting holes, and the lower end face of the second fixing ring is provided with a limiting rod that is inserted into the limiting holes.

[0009] Preferably, a first threaded hole is provided on the upper part of both sides of the mortar pool, and a second threaded hole adapted to the first threaded hole is provided on the second fixing ring. The first threaded hole and the second threaded hole are connected by threaded rod.

[0010] Preferably, a fixing block is provided on the upper end face of the drive motor, and a plurality of auxiliary support rods are provided on the outer side of the fixing block and fixedly connected to the outer end of the support plate.

[0011] Preferably, the stirring arm includes a rotating shaft connected to the output end of the drive motor and a plurality of stirring rod structures evenly distributed on the outer surface of the rotating shaft. The stirring rod structure includes a main rod disposed at the upper and lower ends of the rotating shaft and an auxiliary stirring rod disposed between the two main rods. A plurality of small stirring rods are evenly disposed on the auxiliary stirring rod.

[0012] Preferably, the outer ends of the two main rods are supported by a fixing plate, and the fixing plate is provided with a plurality of elastic telescopic rods for connecting with the elastic scraper. The two sides of the elastic scraper are sloping structures that fit against the inner wall of the mortar pool.

[0013] Preferably, a discharge pipe extending into the interior of the mortar tank is provided below one side of the mortar tank, and a solenoid valve is provided on the discharge pipe.

[0014] This utility model has at least the following beneficial effects:

[0015] 1. By utilizing a fixed ring, several support plates, and a second fixed ring that wraps around the upper opening of the mortar tank, the stability of the drive motor can be greatly improved. The auxiliary support rod further enhances the stability of the drive motor, effectively preventing excessive torque during mixing and thus avoiding impact on the drive motor's performance. The support frame also prevents easy deformation. The use of several mixing rods significantly improves the uniformity of the mixing of quartz sand inside the mortar tank. Simultaneously, the elastic scraper with its elastic structure ensures it remains in contact with the inner wall of the mortar tank, scraping and mixing the quartz sand inside, improving the mixing effect and facilitating subsequent scraping and cleaning. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic internal cross-sectional view of the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of the mortar tank of this utility model;

[0020] Figure 4 This is a partial three-dimensional structural schematic diagram of the present invention;

[0021] Figure 5 This is a three-dimensional structural diagram of the stirring mechanism of this utility model;

[0022] Figure 6 This is a cross-sectional schematic diagram of the stirring mechanism of this utility model.

[0023] In the diagram, 1-mortar tank; 201-drive motor; 202-mixing arm; 203-elastic scraper; 3-support frame; 4-fixed ring; 5-support plate; 6-second fixed ring; 7-limiting ring; 9-limiting hole; 10-limiting rod; 11-first threaded hole; 12-threaded rod; 13-fixing block; 14-auxiliary support rod; 15-rotating shaft; 16-main rod; 17-auxiliary mixing rod; 18-mixing rod; 19-fixing plate; 20-elastic telescopic rod; 21-discharge pipe; 22-solenoid valve. Detailed Implementation

[0024] The following will describe in detail the implementation of this application with reference to the accompanying drawings and embodiments, so that the implementation process of how this application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0025] like Figures 1-6 As shown, the slurry tank for quartz sand purification provided in this embodiment includes a slurry tank 1 and a stirring mechanism. A discharge pipe 21 that penetrates into the interior of the slurry tank 1 is provided on the lower side of one side of the slurry tank 1. A solenoid valve 22 is provided on the discharge pipe 21. The discharge pipe 21 is used to discharge the separated quartz sand in the later stage. The solenoid valve 22 has the effect of opening and closing the discharge pipe 21.

[0026] The mixing mechanism is connected to the upper end face of the mortar tank 1 via a support frame 3. The support frame 3 includes a fixing ring 4 for supporting the drive motor 201, several support plates 5 distributed around the outer ring of the fixing ring 4, and a second fixing ring 6 that engages with the upper end of the mortar tank 1. The second fixing ring 6 is fixedly connected to the several support plates 5. By utilizing the fixing ring 4, the several support plates 5, and the second fixing ring 6 that wraps around the upper opening of the mortar tank 1, the support stability of the drive motor 201 can be greatly improved, preventing excessive torque during mixing and affecting the performance of the drive motor 201. Furthermore, the support frame 3 will not easily deform.

[0027] Furthermore, a limiting ring 7 is provided above the outer surface of the mortar tank 1. The limiting ring 7 is used to support and fix the support frame 3. The second fixing ring 6 is supported by the limiting ring 7. The limiting ring 7 has several limiting holes 9. The lower end face of the second fixing ring 6 is provided with a limiting rod 10 that is inserted into the limiting holes 9. The upper sides of both sides of the mortar tank 1 are provided with first threaded holes 11. The second fixing ring 6 is provided with second threaded holes that are adapted to the first threaded holes 11. The first threaded holes 11 and the second threaded holes are connected by threaded rod 12. When it is necessary to disassemble the mixing mechanism later, the threaded rod 12 is rotated to disengage it from the first threaded holes 11 and the second threaded holes, and then the support frame 3 can be pulled out directly. During installation, the limiting rod 10 provided on the lower end face of the second fixing ring 6 is aligned with the limiting holes 9 on the limiting ring 7 and inserted, ensuring that the first threaded holes 11 and the second threaded holes are aligned. Then, the threaded rod 12 is threaded to the first threaded holes 11 and the second threaded holes to achieve quick installation of the support frame 3.

[0028] Furthermore, a fixing block 13 is provided on the upper end face of the drive motor 201, and several auxiliary support rods 14 are provided on the outer side of the fixing block 13 and fixedly connected to the outer end of the support plate 5. The setting of the auxiliary support rods 14 can greatly improve the stability of the drive motor 201 support and prevent excessive torque during stirring, which would affect the performance of the drive motor 201.

[0029] The mixing mechanism includes a drive motor 201, a mixing arm 202 connected to the output end of the drive motor 201, and several elastic scrapers 203 disposed on the outside of the mixing arm 202 and in contact with the inner wall of the mortar tank 1.

[0030] Furthermore, the stirring arm 202 includes a rotating shaft 15 connected to the output end of the drive motor 201 and a plurality of stirring rod structures evenly distributed on the outer surface of the rotating shaft 15. The stirring rod structure includes a main rod 16 disposed at the upper and lower ends of the rotating shaft 15 and an auxiliary stirring rod 17 disposed between the two main rods 16. A plurality of small stirring rods 18 are evenly disposed on the auxiliary stirring rod 17. By utilizing the plurality of stirring rod structures, the uniformity of stirring of the quartz sand inside the mortar tank 1 can be greatly improved.

[0031] Furthermore, the outer ends of the two main rods 16 are jointly supported by a fixing plate 19. The fixing plate 19 is provided with several elastic telescopic rods 20 for connecting with the elastic scraper 203, which can ensure that the elastic scraper 203 is always in contact with the inner wall of the mortar tank 1. It should be noted that when installing the mixing mechanism later, the elastic scraper 203 can be pressed inward to place the mixing mechanism inside the mortar tank 1. The two sides of the elastic scraper 203 are sloped structures that are in contact with the inner wall of the mortar tank 1, which makes it have a better scraping effect.

[0032] If certain terms are used in the specification and claims to refer to specific components, those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" as used throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0033] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes that element.

[0034] The foregoing description illustrates and describes several preferred embodiments of the present invention. However, as previously stated, it should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the inventive concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. A mortar tank for the purification of quartz sand, comprising a mortar tank (1) and a stirring mechanism, characterized in that: The mixing mechanism is connected to the upper surface of the mortar tank (1) via a support frame (3). The mixing mechanism includes a drive motor (201), a mixing arm (202) connected to the output end of the drive motor (201), and a plurality of elastic scrapers (203) disposed on the outside of the mixing arm (202) and in contact with the inner wall of the mortar tank (1). The support frame (3) includes a fixing ring (4) for supporting the drive motor (201), a plurality of support plates (5) distributed on the outer ring of the fixing ring (4), and a second fixing ring (6) that engages with the upper end of the mortar pool (1). The second fixing ring (6) is fixedly connected to the plurality of support plates (5).

2. The sand mortar tank for purifying quartz sand according to claim 1, characterized in that: A limiting ring (7) is provided above the outer surface of the mortar pool (1). The second fixing ring (6) is supported by the limiting ring (7). The limiting ring (7) has several limiting holes (9). The lower end face of the second fixing ring (6) is provided with a limiting rod (10) that is inserted into the limiting hole (9).

3. The sand mortar tank for purifying quartz sand according to claim 1, characterized in that: The mortar pool (1) has a first threaded hole (11) on the upper part of both sides, and a second threaded hole adapted to the first threaded hole (11) is provided on the second fixing ring (6). The first threaded hole (11) and the second threaded hole are connected by threaded rod (12).

4. The sand mortar tank for purifying quartz sand according to claim 1, characterized in that: The upper end face of the drive motor (201) is provided with a fixing block (13), and the outer side of the fixing block (13) is provided with a number of auxiliary support rods (14) that are fixedly connected to the outer end of the support plate (5).

5. The sand mortar tank for purifying quartz sand according to claim 1, characterized in that: The stirring arm (202) includes a rotating shaft (15) connected to the output end of the drive motor (201) and a plurality of stirring rod structures evenly distributed on the outer surface of the rotating shaft (15). The stirring rod structure includes a main rod (16) disposed at the upper and lower ends of the rotating shaft (15) and an auxiliary stirring rod (17) disposed between the two main rods (16). A plurality of stirring small rods (18) are evenly disposed on the auxiliary stirring rod (17).

6. A sand mortar tank for purifying quartz sand according to claim 5, characterized in that: The outer ends of the two main rods (16) are supported by a fixing plate (19). The fixing plate (19) is provided with a number of elastic telescopic rods (20) for connecting with the elastic scraper (203). The two sides of the elastic scraper (203) are slope structures that fit against the inner wall of the mortar pool (1).

7. The sand mortar tank for purifying quartz sand according to claim 1, characterized in that: A discharge pipe (21) is provided below one side of the mortar tank (1) and extends into the interior of the mortar tank (1). A solenoid valve (22) is provided on the discharge pipe (21).

Citation Information

Patent Citations

  • Mortar pool for purifying quartz sand

    CN221133392U