Stirring device of thickener
By designing a flip-over stirring disassembly mechanism and a reinforcement mechanism, the cleaning and installation process of the concentrator's stirring device is simplified, solving the problem of cumbersome operation in existing technologies and improving operational efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENYANG TENGHUI HEAVY IND MASCH CO LTD
- Filing Date
- 2025-01-09
- Publication Date
- 2026-04-21
AI Technical Summary
The existing thickener stirring device is complicated to clean and install, requiring manual disassembly and reassembly of the entire stirring rod, resulting in cumbersome operation and low efficiency.
A flipping and stirring disassembly mechanism and a reinforcement mechanism were designed. The stirring frame is flipped to a 90-degree outward extension by a motor, which facilitates cleaning. The mechanical fixation is released by a rotating block, which simplifies the disassembly and installation process.
It enables quick cleaning and simplified installation of the mixing rack, reduces the tediousness of disassembly and installation, and improves operational efficiency.
Smart Images

Figure CN224142086U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of thickener stirring technology, specifically a thickener stirring device. Background Technology
[0002] The development of agitation devices in thickeners stems primarily from continuous improvements and innovations in agitation efficiency, mixing uniformity, and equipment durability during the concentration process. This development can be traced back to a deeper understanding of the agitation requirements in liquid concentration. Early concentration processes often suffered from uneven mixing, high energy consumption, and severe equipment wear due to limitations in agitation technology and equipment. To address these issues, engineers began developing more efficient and durable agitation devices.
[0003] According to the patent application published on the Internet, "A stirring device for a thickener includes a fixed plate disposed on the body of the thickener. A servo motor is fixedly mounted on the upper surface of the fixed plate. The output end of the servo motor is drivenly connected to a first rotating shaft. The other end of the first rotating shaft is keyed to a first bevel gear. A gearbox is fixedly disposed in the middle of the upper surface of the fixed plate. A second rotating shaft is rotatably connected inside the gearbox. A second bevel gear is keyed to the second rotating shaft. The second bevel gear meshes with the first bevel gear."
[0004] Regarding the above description, the applicant believes the following issues exist:
[0005] During use, this utility model, through the coordinated use of the positioning mechanism and the rotating block, allows for the disassembly and assembly of the fixed plate, enabling the removal of the fixed plate and rotating rod from the concentrator body for easy cleaning of the concentrator's interior. Simultaneously, the detachable components allow for the removal of the rotating rod from the second rotating shaft, facilitating separate cleaning of the rotating rod, the first stirring rod, and the second stirring rod. However, in actual use, the device requires manual removal of all stirring rods and components from the main body for placement in another location to achieve the cleaning effect. This makes the entire disassembly and cleaning process quite complex. Furthermore, after cleaning, simultaneous reassembly by staff is required, further complicating the cleaning preparation work. Therefore, an improved concentrator stirring device is needed. Utility Model Content
[0006] The purpose of this invention is to provide a stirring device for a concentrator to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a concentrator stirring device, comprising a device body, a discharge valve fixedly connected to the bottom of the device body, a support column fixedly connected to the bottom of the device body, a flipping stirring and disassembly mechanism provided at the top of the device body, and reinforcement mechanisms provided on the left and right sides of the device body;
[0008] The flipping and stirring disassembly mechanism includes a flipping component and a stirring disassembly component, wherein the stirring disassembly component is disposed on the front side of the flipping component;
[0009] The flipping assembly includes a lifting sleeve, which is fixedly connected to the back of the main body of the device. A motor is fixedly connected to the top of the lifting sleeve, and a flipping groove plate is fixedly connected to the left side of the lifting sleeve. A screw is fixedly connected to the output end of the motor, and a moving block is threadedly connected to the outside of the screw. A flipping rod is rotatably connected to the front of the moving block, and a roller is rotatably connected to the back of the flipping rod. A connecting frame is fixedly connected to the front of the flipping rod, and a sliding column is fixedly connected inside the lifting sleeve to facilitate the upward movement of the stirring rack.
[0010] Preferably, the screw is rotatably connected inside the lifting sleeve, and the moving block is slidably connected outside the sliding column, so as to synchronously drive the stirring frame to move up and down.
[0011] Preferably, the stirring and disassembly assembly includes a cover plate, which is fixedly connected to the inner front and rear sides of the connecting frame. A second motor is fixedly connected to the top of the cover plate, and a feed inlet is provided on the top of the cover plate. A first gear is fixedly connected to the output end of the second motor, and a second gear meshes with the left and right sides of the first gear. A connecting shaft is fixedly connected to the bottom of the second gear, and a bolt is threaded inside the connecting shaft. A stirring frame is inserted inside the connecting shaft to facilitate uniform stirring of the internal materials.
[0012] Preferably, the cover plate has a hole at the position corresponding to the gear two, and the gear two is rotatably connected in the hole, so as to facilitate synchronously driving the gear two to rotate.
[0013] Preferably, the mixing rack has a threaded hole at the position corresponding to the bolt, and the bolt is threaded into the threaded hole, which facilitates the disassembly of the mixing rack later.
[0014] Preferably, the reinforcement mechanism includes a fixing plate, which is fixedly connected to the right side of the device body. A locking block is fixedly connected to the top of the fixing plate, and a rotating block is rotatably connected to the top of the locking block. A positioning frame is fixedly connected to the left side of the device body, and a positioning block is inserted into the positioning frame to facilitate fixing the cover plate to the device body.
[0015] Preferably, a groove is provided at the position corresponding to the cover plate and the locking block, and the locking block is inserted into the groove. The bottom of the rotating block abuts against the top of the cover plate, and the positioning block is fixedly connected to the bottom of the cover plate to facilitate positioning the cover plate and fixing it in a designated position.
[0016] Compared with the prior art, the present invention provides a stirring device for a concentrator, which has the following advantages:
[0017] 1. The stirring device of this concentrator, through the set flipping stirring and disassembly mechanism, starts the motor one, which in turn drives the stirring frame to flip, and then stops flipping the frame to 90 degrees, so that the stirring frame is completely exposed outside the device. This makes it convenient for the staff to quickly clean the outside of the stirring frame, so that the entire stirring frame and connected device do not need to be disassembled. In the later installation, only the motor two needs to be started in reverse to reset the cover plate and stirring frame, thereby completing the positioning and fixing of the stirring frame and the main body of the device. This makes it easier to fix and install later, reducing the cumbersomeness of the installation process and further improving the installation efficiency.
[0018] 2. The stirring device of this concentrator, through the reinforcement mechanism, rotates the rotating block so that the rotating block no longer contacts the cover plate, thereby releasing the mechanical fixation between the stirring frame and the main body of the device. This prevents the motor from starting when the switch is accidentally touched, thus preventing accidental separation of the stirring frame from the main body of the device. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;
[0021] Figure 2 This is a front sectional view of the present invention.
[0022] Figure 3 This is a schematic diagram of the external structure of the flipping, stirring, and disassembling mechanism of this utility model;
[0023] Figure 4 This is a schematic diagram of the unfolded structure of the flip-up component of this utility model;
[0024] Figure 5 This is a schematic diagram of the unfolded structure of the stirring and disassembly assembly of this utility model;
[0025] Figure 6 This is a schematic diagram of the unfolded structure of the reinforcement mechanism of this utility model.
[0026] In the diagram: 1. Main body of the device; 2. Discharge valve; 3. Support column; 4. Tilting and disassembling mechanism; 5. Reinforcing mechanism; 41. Tilting assembly; 42. Disassembling assembly; 411. Lifting sleeve; 412. Tilting trough plate; 413. Motor 1; 414. Screw; 415. Sliding column; 416. Moving block; 417. Tilting rod; 418. Roller; 419. Connecting frame; 421. Cover plate; 422. Motor 2; 423. Feed inlet; 424. Gear 1; 425. Gear 2; 426. Bolt; 427. Connecting shaft; 428. Mixing frame; 51. Fixing plate; 52. Clamping block; 53. Rotating block; 54. Positioning frame; 55. Positioning block. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] Example 1:
[0030] Please see Figure 1-6 This utility model provides a technical solution: a concentrator stirring device, including a device body 1, a discharge valve 2 fixedly connected to the bottom of the device body 1, a support column 3 fixedly connected to the bottom of the device body 1, a flipping stirring and disassembly mechanism 4 provided on the top of the device body 1, and a reinforcement mechanism 5 provided on the left and right sides of the device body 1.
[0031] The flipping and stirring disassembly mechanism 4 includes a flipping component 41 and a stirring and disassembly component 42, with the stirring and disassembly component 42 disposed on the front side of the flipping component 41;
[0032] The flipping assembly 41 includes a lifting sleeve 411, which is fixedly connected to the back of the main body 1 of the device. A motor 413 is fixedly connected to the top of the lifting sleeve 411. A flipping slot plate 412 is fixedly connected to the left side of the lifting sleeve 411. A screw 414 is fixedly connected to the output end of the motor 413. A moving block 416 is threadedly connected to the outside of the screw 414. A flipping rod 417 is fixedly connected to the front of the moving block 416. A roller 418 is rotatably connected to the back of the flipping rod 417. A connecting frame 419 is fixedly connected to the front of the flipping rod 417. A sliding column 415 is fixedly connected inside the lifting sleeve 411 to facilitate the upward movement of the stirring rack 428.
[0033] Furthermore, the screw 414 is rotatably connected inside the lifting sleeve 411, and the moving block 416 is slidably connected to the outside of the sliding column 415, so as to synchronously drive the stirring frame 428 to move up and down.
[0034] Furthermore, the mixing and disassembly assembly 42 includes a cover plate 421, which is fixedly connected to the inner front and rear sides of the connecting frame 419. A second motor 422 is fixedly connected to the top of the cover plate 421. A feed inlet 423 is opened on the top of the cover plate 421. A first gear 424 is fixedly connected to the output end of the second motor 422. A second gear 425 meshes with the left and right sides of the first gear 424. A connecting shaft 427 is fixedly connected to the bottom of the second gear 425. A bolt 426 is threaded inside the connecting shaft 427. A mixing frame 428 is inserted inside the connecting shaft 427 to facilitate uniform mixing of the internal materials.
[0035] Furthermore, the cover plate 421 has holes at the corresponding positions of the gear 425, and the gear 425 is rotatably connected in the holes, so as to drive the gear 425 to rotate synchronously.
[0036] Furthermore, the mixing rack 428 is provided with threaded holes at the corresponding positions of the bolt 426, and the bolt 426 is threaded into the threaded holes, which facilitates the disassembly of the mixing rack 428 later.
[0037] Example 2:
[0038] Please see Figure 6 Furthermore, in conjunction with Embodiment 1, it is further found that the reinforcement mechanism 5 includes a fixing plate 51, which is fixedly connected to the right side of the device body 1. A locking block 52 is fixedly connected to the top of the fixing plate 51, and a rotating block 53 is rotatably connected to the top of the locking block 52. A positioning frame 54 is fixedly connected to the left side of the device body 1, and a positioning block 55 is inserted into the positioning frame 54 to facilitate fixing the cover plate 421 to the device body 1.
[0039] Furthermore, a groove is provided at the corresponding position of the cover plate 421 and the locking block 52, and the locking block 52 is inserted into the groove. The bottom of the rotating block 53 abuts against the top of the cover plate 421, and the positioning block 55 is fixedly connected to the bottom of the cover plate 421 to facilitate positioning of the cover plate 421 and fix it in the designated position.
[0040] In actual operation, when the device is in use, firstly, the material is fed into the main body 1 of the device through the feed inlet 423 via the set tilting and stirring disassembly mechanism 4. Then, motor 422 is started, which drives gear 424 to rotate. Gear 424 then drives gears 425 on both sides to rotate, causing gears 425 to synchronously drive the connecting shaft 427 to rotate. The connecting shaft 427 then drives the stirring frame 428 to rotate, enabling it to quickly complete the rapid mixing of the materials inside. After the device has finished mixing, it is necessary to... When cleaning the mixing rack 428, the reinforcing mechanism 5 is used to rotate the rotating block 53, preventing it from contacting the cover plate 421. This releases the mechanical fixation between the mixing rack 428 and the main body 1, thus preventing the motor 413 from starting due to accidental switch activation and avoiding accidental separation of the mixing rack 428 from the main body 1. Starting the motor 413 drives the screw 414 to rotate, which in turn drives the moving block 416 to move along the guide rail 415, simultaneously moving the connecting frame 41. 9. Move upwards. Simultaneously, the connecting frame 419 drives the cover plate 421 and the connected stirring frame 428 to move upwards, exposing the stirring frame 428 outside the main body 1 of the device. During the upward movement, its rollers 418 move into the tilting groove plate 412. The rollers guide the tilting rod 417 within the groove, causing the back of the tilting rod 417 to slide along the guide within the groove, thereby rotating the tilting rod 417. This, in turn, drives the stirring frame 428 to tilt, eventually tilting it to a 90-degree angle and stopping, thus fully exposing the stirring frame 428 of the device. The external design facilitates quick cleaning of the mixing rack 428 by staff, eliminating the need to disassemble the entire mixing rack 428 and its connected devices. During later installation, simply reverse the motor 422 to reset the cover plate 421 and the mixing rack 428. This also facilitates the disassembly of the mixing rack 428 by turning the bolt 426 to completely detach it from the mixing rack 428, then moving the entire mixing rack 428 outward to separate it from the connecting shaft 427, thus completing the quick disassembly of the mixing rack 428.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A concentrator agitator comprising a device body (1), characterised in that: The bottom of the device body (1) is fixedly connected to a discharge valve (2), the bottom of the device body (1) is fixedly connected to a support column (3), the top of the device body (1) is provided with a flipping stirring and disassembly mechanism (4), and the left and right sides of the device body (1) are provided with a reinforcement mechanism (5). The flipping and stirring disassembly mechanism (4) includes a flipping component (41) and a stirring disassembly component (42), wherein the stirring disassembly component (42) is disposed on the front side of the flipping component (41); The flipping assembly (41) includes a lifting sleeve (411), which is fixedly connected to the back of the main body (1) of the device. A motor (413) is fixedly connected to the top of the lifting sleeve (411), and a flipping slot plate (412) is fixedly connected to the left side of the lifting sleeve (411). A screw (414) is fixedly connected to the output end of the motor (413). A moving block (416) is threadedly connected to the outside of the screw (414). A flipping rod (417) is rotatably connected to the front of the moving block (416). A roller (418) is rotatably connected to the back of the flipping rod (417). A connecting frame (419) is fixedly connected to the front of the flipping rod (417). A sliding column (415) is fixedly connected inside the lifting sleeve (411).
2. A concentrator agitator as claimed in claim 1 wherein: The screw (414) is rotatably connected inside the lifting sleeve (411), and the moving block (416) is slidably connected outside the sliding column (415).
3. A concentrator agitator as claimed in claim 1 wherein: The stirring and disassembly assembly (42) includes a cover plate (421), which is fixedly connected to the front and rear inner sides of the connecting frame (419). A second motor (422) is fixedly connected to the top of the cover plate (421). A feed inlet (423) is opened on the top of the cover plate (421). A first gear (424) is fixedly connected to the output end of the second motor (422). A second gear (425) meshes with the first gear (424) on the left and right sides. A connecting shaft (427) is fixedly connected to the bottom of the second gear (425). A bolt (426) is threaded inside the connecting shaft (427). A stirring frame (428) is inserted inside the connecting shaft (427).
4. A concentrator agitator according to claim 3 wherein: The cover plate (421) has a hole at the corresponding position of the gear two (425), and the gear two (425) is rotatably connected in the hole.
5. A concentrator agitator as claimed in claim 3 wherein: The stirring rack (428) has a threaded hole at the corresponding position of the bolt (426), and the bolt (426) is threaded into the threaded hole.
6. A concentrator agitator as claimed in claim 3 wherein: The reinforcement mechanism (5) includes a fixing plate (51), which is fixedly connected to the right side of the device body (1). A locking block (52) is fixedly connected to the top of the fixing plate (51), and a rotating block (53) is rotatably connected to the top of the locking block (52). A positioning frame (54) is fixedly connected to the left side of the device body (1), and a positioning block (55) is inserted inside the positioning frame (54).
7. The stirring device for a concentrator according to claim 6, characterized in that: The cover plate (421) is provided with a slot at a corresponding position of the clamping block (52), the clamping block (52) is inserted into the slot, the bottom of the rotating block (53) abuts against the top of the cover plate (421), and the positioning block (55) is fixedly connected to the bottom of the cover plate (421).
Citation Information
Patent Citations
Stirring device for thickener
CN218686641U