Electrochemical reaction device
By setting up first and second electromagnetic components in the chemical growth reactor and adjusting the magnetic field strength and current, the problem of uneven gas-liquid phase distribution was solved, and product quality was improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU JUNA NEW MATERIAL TECH CO LTD
- Filing Date
- 2025-03-19
- Publication Date
- 2026-04-21
AI Technical Summary
Uneven gas-liquid phase distribution exists in chemical growth reactors, leading to unstable product performance and uneven appearance.
An electrochemical reaction device including first and second electromagnetic components is used. The first coil controls the longitudinal growth and the second coil controls the horizontal growth. The magnetic field strength and current magnitude are adjusted to achieve uniform gas-liquid phase distribution.
This results in a more uniform gas-liquid phase distribution within the reactor, leading to the production of higher quality products.
Smart Images

Figure CN224142222U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chemical material manufacturing equipment technology, and in particular to an electrochemical reaction device. Background Technology
[0002] A chemical growth reactor is a device used to carry out chemical reactions. It is widely used in chemical engineering, pharmaceuticals, materials science, and other fields. It provides a suitable environment for chemical reactions to promote the interaction between reactants, thereby achieving the synthesis or transformation of the target product. Chemical growth reactors can be used for batch production, continuous production, or semi-continuous production, depending on the reaction type and production requirements.
[0003] In existing technologies, uneven gas-liquid phase distribution occurs during material growth in chemical growth reactors, leading to unstable product performance and uneven appearance. In view of this, the applicant has proposed an electrochemical reaction device. Utility Model Content
[0004] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide an electrochemical reaction device to solve the problem of uneven gas-liquid phase distribution that occurs during material growth in the prior art.
[0005] To achieve the above and other related objectives, this utility model provides an electrochemical reaction device, comprising:
[0006] The reaction device body, wherein a reaction chamber is provided within the reaction device body;
[0007] A first electromagnetic component, the first electromagnetic component including a first coil, the first coil being disposed in the reaction chamber along the height direction of the reaction device body;
[0008] The second electromagnetic component, having at least one pair, is disposed on the body of the reaction device. The second electromagnetic component includes a second coil, which is symmetrically arranged in the horizontal direction of the body of the reaction device and is located inside the reaction chamber.
[0009] Optionally, the reaction device body includes a vessel body and a vessel cover, the reaction chamber is disposed in the vessel body, the vessel cover is detachably connected to the vessel body for sealing the reaction chamber, and the reaction device body is provided with a feeding assembly and a discharging assembly.
[0010] Optionally, the feeding assembly includes a feed pipe and a feed head. The feed end of the feed pipe extends out of the vessel cover, and the discharge end of the feed pipe is located inside the reaction chamber. The feed head is located at the feed end of the feed pipe and is used to feed raw materials into the feed pipe.
[0011] Optionally, the discharge assembly includes a discharge pipe and a pump, one end of the discharge pipe is located inside the reaction chamber, and the other end of the discharge pipe is connected to the output end of the pump, which is mounted on the vessel cover.
[0012] Optionally, the second electromagnetic component further includes a power supply, which includes a housing, a fixing block, and a protective shell. The housing is disposed through the vessel body, the fixing block is disposed at one end of the housing located inside the reaction chamber, the second coil is wound on the fixing block, the protective shell is disposed on the fixing block, and the second coil is located inside the protective shell.
[0013] Optionally, the housing is provided with a control panel for controlling the on / off state of the current in the second coil.
[0014] Optionally, the electrochemical reaction device further includes a stirring mechanism, which includes a power component and a stirrer. The power component is disposed on the vessel lid, and one end of the stirrer is disposed at the output end of the power component. The power component is capable of driving the stirrer to rotate.
[0015] Optionally, the power assembly includes a magnetic coupler and a motor. The magnetic coupler is disposed on the vessel lid, the motor is disposed on the magnetic coupler, the output end of the motor is connected to the input end of the magnetic coupler, and the stirrer is disposed at the output end of the magnetic coupler.
[0016] Optionally, a temperature measuring tube is provided inside the reaction chamber for monitoring the temperature inside the reaction chamber.
[0017] Optionally, the discharge pipe has a first guide portion and a second guide portion connected together. The first guide portion is connected to the pump, one end of the second guide portion is connected to the free end of the first guide portion, and the other end is located at the center of the vessel body.
[0018] As described above, the electrochemical reaction device proposed in this utility model has the following beneficial effects:
[0019] In this invention, the first coil enables the material to grow longitudinally, while the second coil controls the growth direction horizontally. Furthermore, during material growth, the magnetic field strength and growth rate can be increased and controlled by adjusting the current in the first and second coils. Compared to existing technologies, this invention, with its first and second coils, allows for real-time adjustment of the second coil's current flow and magnitude to regulate the growth direction, resulting in a more uniform gas-liquid phase distribution within the reactor and ultimately producing higher-quality products. Attached Figure Description
[0020] Figure 1 The diagram shown is a schematic representation of the internal structure of an embodiment of the present invention.
[0021] Figure 2 The image shown is a top view of the vessel body in one embodiment of this utility model;
[0022] Figure 3 The diagram shown is a structural schematic of Embodiment 2 of this utility model.
[0023] Explanation of reference numerals in the attached figures:
[0024] 1. Reactor body, 101. Reactor lid, 2. First coil, 3. Outer shell, 4. Fixing block, 5. Protective shell, 6. Second coil, 7. Power switch button, 8. Intensity adjustment button, 9. Feed head, 10. Feed pipe, 11. First guide part, 12. Second guide part, 13. Pump, 14. Motor, 15. Magnetic coupler, 16. Stirrer, 17. Temperature measuring tube, 18. Detailed Implementation
[0025] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model.
[0026] It should be noted that the illustrations provided in this embodiment are only schematic representations of the basic concept of this utility model. Therefore, the drawings only show components related to this utility model and are not drawn according to the actual number, shape, and size of the components in implementation. In actual implementation, the form, quantity, and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex. The structures, proportions, sizes, etc., shown in the accompanying drawings are only used to complement the content disclosed in the specification for those skilled in the art to understand and read, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in this specification are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0027] like Figures 1-3As shown, this utility model proposes an electrochemical reaction device.
[0028] In one exemplary embodiment, the electrochemical reaction apparatus includes:
[0029] The reaction device body has a reaction chamber 101 inside.
[0030] The first electromagnetic component includes a first coil 3, which is disposed in the reaction chamber 101 along the height direction of the reaction device body.
[0031] The second electromagnetic component is provided in at least one pair and is disposed on the body of the reaction device. The second electromagnetic component includes a second coil 7, which is symmetrically arranged in the horizontal direction of the body of the reaction device and is located in the reaction chamber 101.
[0032] In this embodiment, the first coil 3 enables the material to grow longitudinally, and the second coil 7 controls the growth direction of the material horizontally. During the material growth process, the magnetic field strength and growth rate can be increased and controlled by adjusting the current magnitude of the first coil 3 and the second coil 7. Compared with the prior art, this utility model, due to the setting of the first coil 3 and the second coil 7, can adjust the current on / off and current magnitude of the second coil 7 in real time according to the material growth situation, thereby adjusting the growth direction of the material, and making the gas-liquid phase distribution in the reactor more uniform, so as to achieve the purpose of producing higher quality products.
[0033] In this embodiment, since the second coil 7 is located inside the reaction chamber 101 and can generate a horizontal electromagnetic field, it forms a composite electromagnetic field with the vertical electromagnetic field generated by the first electromagnetic component. This composite electromagnetic field can control and influence the substances within the reaction chamber 101 in multiple directions, such as achieving uniform mixing, directional movement, and separation of the substances, thereby improving the efficiency and precision of the reaction. Furthermore, by adjusting the electromagnetic field in different directions, it can adapt to different types of reaction requirements, enhancing the versatility and flexibility of the device.
[0034] For example, in this embodiment, the vessel body 1 is cylindrical in shape, the first coil 3 is disposed inside the reaction chamber 101, and the axis of the first coil 3 is on the same straight line as the axis of the vessel body 1.
[0035] For example, the number of second electromagnetic components is an even number, which is four in this embodiment. The included angle between adjacent second electromagnetic components is 90 degrees. In specific installation, the second coil 7 in the second electromagnetic components is installed in the radial direction of the vessel body 1 and is symmetrically arranged to facilitate control of the growth direction of the material.
[0036] It is worth noting that in this embodiment, the first coil 3 is spiral-shaped, which can effectively enhance its electromagnetic field focusing effect in the vertical direction; at the same time, in this embodiment, the diameter and spacing of the second coil 7 can be adjusted according to the size of the reaction chamber 101 and the reaction rate to change the coverage and intensity gradient of the electromagnetic field in the horizontal direction.
[0037] It should also be noted that in this embodiment, an observation window, a sample inlet, and a sample outlet can be provided on the vessel body 1 to facilitate observation of the reaction process. The growth direction of the internal product can be controlled by the second electromagnetic component, thereby realizing the visualization of the reaction process and facilitating rapid adjustment.
[0038] In an exemplary embodiment, the reaction device body includes a vessel body 1 and a vessel cover 2. A reaction chamber 101 is disposed inside the vessel body 1. The vessel cover 2 is detachably connected to the vessel body 1 and is used to seal the reaction chamber 101. The reaction device body is provided with a feeding assembly and a discharging assembly.
[0039] In this embodiment, the vessel lid 2 can cover the vessel body 1 to seal the reaction chamber 101. The feeding and discharging components can quickly add raw materials into the vessel body 1 and extract the reacted product.
[0040] In this embodiment, the reaction device body is detachably connected to the vessel body 1 and the vessel cover 2, enabling convenient switching between sealed and open states for the reaction chamber 101. This facilitates cleaning and maintenance of the reaction chamber 101 and makes material loading and unloading more efficient and safer. The inclusion of feeding and discharging components further enhances the functionality of the reaction device, enabling automated material input and output, improving the continuity of the reaction process and operational convenience. This improves the practicality and safety of the reaction device, while also increasing its operational efficiency.
[0041] For example, in this embodiment, a sealing structure is provided between the vessel body 1 and the cover. The sealing structure adopts multiple seals or new sealing materials, such as magnetic seals, self-tightening seals, etc., to further improve the sealing performance between the vessel cover 2 and the vessel body 1 and prevent gas or liquid leakage during the reaction process. At the same time, a sealing effect monitoring device is provided inside the vessel body 1 to monitor the sealing status in real time, ensure the safety of the reaction process, and if leakage occurs, an alarm will be triggered immediately to notify the personnel.
[0042] It is worth noting that in this embodiment, a safety interlock device can be added between the vessel body 1 and the vessel lid 2 to ensure that the reaction device cannot be started if the vessel lid 2 is not completely sealed, and that the vessel lid 2 cannot be accidentally opened during the reaction process, thus preventing injury to the operators. Simultaneously, an emergency discharge system can be provided to quickly discharge materials from the reaction chamber 101 in abnormal circumstances, preventing accidents from occurring.
[0043] In an exemplary embodiment, the feeding assembly includes a feed pipe 11 and a feed head 10. The feed end of the feed pipe 11 extends out of the vessel cover 2, and the discharge end of the feed pipe 11 is located inside the reaction chamber 101. The feed head 10 is disposed at the feed end of the feed pipe 11 and is used to feed raw materials into the feed pipe 11.
[0044] In this embodiment, the feeding assembly, through the design of the feed pipe 11 and the feed head 10, achieves efficient input and precise control of raw materials. The feed end of the feed pipe 11 extends beyond the vessel cover 2, facilitating the addition of raw materials by operators outside the reaction apparatus, while avoiding the impact of the harsh environment inside the reaction chamber 101, such as high temperature and high pressure, on the feeding operation. The discharge end of the feed pipe 11 is located inside the reaction chamber 101, ensuring that the raw materials can directly enter the reaction area, improving reaction efficiency. The feed head 10 further optimizes the input method of raw materials, allowing them to enter the feed pipe 11 more smoothly and evenly, reducing material waste and the risk of blockage. Overall, this feeding assembly is simple in design, easy to operate, and effectively improves the feeding efficiency and safety of the reaction apparatus.
[0045] For example, a high-precision flow control valve or metering pump can be installed on the feed pipe 11 to achieve precise control of the raw material flow rate. This allows for accurate adjustment of the raw material input according to the reaction requirements, improving the accuracy and yield of the reaction.
[0046] For example, in this embodiment, multiple feed pipes 11 can be provided, each for the input of different raw materials. This avoids mutual interference between raw materials during the feeding process and improves the efficiency of raw material input, ensuring that various raw materials enter the reaction chamber 101 according to a predetermined ratio and rate. For complex multi-component reactions, a multi-feed system can provide more precise material control.
[0047] It is worth noting that in this embodiment, a filter screen can also be installed at the feed head 10. The filter screen can prevent large particles of impurities from entering the feed pipe 11 and protect the equipment; a disperser can also be installed, which can initially disperse the raw materials when they enter the feed pipe 11 and improve their distribution uniformity in the reaction chamber 101.
[0048] It should also be noted that, in this embodiment, for chemical reactions that require continuous addition of raw materials during the reaction process, this embodiment can combine sensors and an automated control system to automate the feeding process. Specifically, a liquid level sensor monitors the liquid level of the material in the reaction chamber 101, and when the liquid level is lower than a set value, the feed pump is automatically activated to replenish the raw materials. This reduces manual intervention and improves the continuity and stability of the production process.
[0049] In an exemplary embodiment, the discharge assembly includes a discharge pipe and a pump 14. One end of the discharge pipe is located inside the reaction chamber 101, and the other end of the discharge pipe is connected to the output end of the pump 14, which is mounted on the vessel cover 2.
[0050] In this embodiment, the discharge assembly, through the design of the discharge pipe and the pump 14, achieves efficient discharge and precise control of the reaction products. One end of the discharge pipe is located inside the reaction chamber 101, allowing direct extraction of the reaction products from the chamber, ensuring timely and accurate discharge. The other end of the discharge pipe is connected to the output end of the pump 14, which is mounted on the vessel cover 2. The pump 14 provides stable suction, ensuring smooth discharge of the reaction products from the reaction chamber 101, thus improving the continuity and efficiency of the reaction process. It also effectively enhances the discharge efficiency and safety of the reaction apparatus.
[0051] For example, in this embodiment, the discharge pipe has a connected first guide portion 12 and a second guide portion 13. The first guide portion 12 is connected to the pump 14, and one end of the second guide portion 13 is connected to the free end of the first guide portion 12, while the other end is located at the center of the vessel body 1. The discharge pipe is configured with the first guide portion 12 and the second guide portion 13 connected, enabling efficient transport of the reaction product from the center of the vessel body 1 to the pump 14. The first guide portion 12, connected to the pump 14, is responsible for transmitting the power of the pump 14 to the discharge pipe, while the second guide portion 13 extends deep into the center of the vessel body 1, ensuring that the reaction product can be extracted from the core area of the reaction chamber 101. This design helps improve the uniformity and efficiency of the discharge, reduces the residue of reaction product in the vessel body 1, and ensures that the pump 14 can effectively extract the product. Therefore, the structural design of the discharge pipe has significant effects on improving discharge efficiency, reducing material waste, and improving the operational stability of the reaction device.
[0052] It is worth noting that the discharge component in this embodiment also incorporates sensors and an automated control system to automate the discharge process. Specifically, a liquid level sensor monitors parameters such as the reaction time and liquid level in the reaction chamber 101. When the preset reaction conditions are met, the pump 14 is automatically activated to discharge the product. This reduces manual intervention and improves the continuity and stability of the production process.
[0053] It should also be noted that multiple discharge pipes can be set in this embodiment to improve the product extraction rate.
[0054] It should also be noted that the first electromagnetic component also includes a wire assembly, which is used to energize the first coil 3. The wires of the wire assembly are fixed to the feed pipe 11 and the discharge pipe. At the same time, the first coil 3 is fixed to the feed pipe 11 and the discharge pipe. Since the first coil 3 is a compact spiral shape and has sufficient rigidity, it can be stably fixed to the feed pipe 11 and the discharge pipe.
[0055] In one exemplary embodiment, the second electromagnetic component further includes a power source, which includes a housing 4, a fixing block 5, and a protective shell 6. The housing 4 is disposed through the vessel body 1. The fixing block 5 is disposed at one end of the housing 4 located inside the reaction chamber 101. The second coil 7 is wound on the fixing block 5. The protective shell 6 is disposed on the fixing block 5, and the second coil 7 is located inside the protective shell 6.
[0056] In this embodiment, the power supply design of the second electromagnetic component, through the structure of the outer shell 4, the fixing block 5, and the protective shell 6, achieves stable installation and effective protection of the power supply section. The outer shell 4 is installed through the vessel body 1, enabling the power supply to establish an electrical connection with the second coil 7 inside the reaction chamber 101, while maintaining the airtightness of the reaction chamber 101. The fixing block 5 is located at one end of the outer shell 4 inside the reaction chamber 101, providing a stable winding foundation for the second coil 7 and ensuring its stability during the reaction process. The protective shell 6 further enhances the protective performance of the second coil 7, preventing it from being affected by the external environment, such as the high temperature and corrosive substances inside the reaction chamber 101, thus extending the coil's service life. This improves the stability and safety of the electromagnetic component.
[0057] For example, in this embodiment, the outer casing 4 is provided with a control panel for controlling the on / off state of the current in the second coil 7. The control panel in this embodiment is provided with a power switch button 8 and a current intensity adjustment button 9, allowing the operator to quickly switch the second electromagnetic component on and off and quickly adjust the current.
[0058] In one exemplary embodiment, the electrochemical reaction apparatus further includes a stirring mechanism, which comprises a power component and a stirrer 17. The power component is disposed on the vessel lid 2, and one end of the stirrer 17 is disposed at the output end of the power component. The power component is capable of driving the stirrer 17 to rotate. The power component includes a magnetic coupler 16 and a motor 15. The magnetic coupler 16 is disposed on the vessel lid 2, and the motor 15 is disposed on the magnetic coupler 16. The output end of the motor 15 is connected to the input end of the magnetic coupler 16, and the stirrer 17 is disposed at the output end of the magnetic coupler 16.
[0059] In this embodiment, the electrochemical reaction device significantly improves the mixing efficiency and reaction uniformity of materials within the reaction chamber 101 by incorporating a stirring mechanism. The power component of the stirring mechanism employs a combination of a magnetic coupler 16 and a motor 15, achieving efficient power transmission and precise control. The use of the magnetic coupler 16 avoids leakage problems that may arise from traditional mechanical seals, enhancing the sealing and safety of the equipment. The motor 15, as the power source, provides a stable and adjustable rotational speed, meeting the stirring speed requirements under different reaction conditions. The placement of the stirrer 17 directly affects the mixing effect of the materials; its shape, size, and rotational speed can be optimized according to specific reaction requirements to achieve the best stirring effect. For example, the stirring rate is accelerated during the addition of raw materials to the reaction chamber 101. Therefore, the introduction of this stirring mechanism makes the electrochemical reaction device perform better when handling multiphase reactions requiring uniform mixing or chemical processes with high requirements for reaction uniformity.
[0060] For example, the stirrer 17 in this embodiment includes a main shaft and multiple stirring blades. The main shaft is connected to the output end of the magnetic coupler 16. The free end of the main shaft is rotatably connected to the bottom of the vessel body 1. The multiple stirring blades are evenly arranged along the length of the main shaft to achieve sufficient stirring of the raw materials in the reaction chamber 101.
[0061] It is worth noting that the stirring mechanism in this embodiment is not limited to the structure described above. Multi-stage stirring or increasing the number of stirring mechanisms can also be used to improve the stirring effect.
[0062] In an exemplary embodiment, a temperature measuring tube is provided inside the reaction chamber 101 for monitoring the temperature inside the reaction chamber 101.
[0063] In this embodiment, a temperature measuring tube is installed inside the reaction chamber 101, which can monitor the temperature change inside the reaction chamber 101 in real time, provide key temperature data for the reaction process, and ensure that the reaction is carried out under suitable temperature conditions, thereby ensuring the efficiency and safety of the reaction.
[0064] For example, in this embodiment, the temperature measuring tube is installed on the lid 2, and the measuring end of the temperature measuring tube extends into the reaction chamber 101 to measure the temperature.
[0065] like Figure 3 As shown, in an exemplary embodiment, the difference from the above embodiment is that the number of second electromagnetic components in this embodiment is six, and the angle between adjacent second electromagnetic components is 60 degrees, thereby enabling more precise adjustment of the material growth direction and making the gas-liquid phase distribution more uniform during the material growth process.
[0066] In some embodiments, the apparatus of this application may further include a heating system, which can increase the temperature inside the reaction chamber 101 at various stages of the electrochemical reaction (before, during, or after the reaction) to achieve the desired temperature conditions.
[0067] For example, the heating system in this embodiment may employ the following heating methods: electric heating, steam heating, oil bath heating, microwave heating, hot air heating, etc., to provide sufficient heat to the internal space of the electrochemical reaction device, increase the temperature of the reaction chamber 101, and thus meet the reaction conditions.
[0068] In some embodiments, the apparatus of this application may further include a cooling system, which can reduce the temperature inside the reaction chamber 101 at various stages of the electrochemical reaction (before, during, or after the reaction) to achieve the desired temperature conditions.
[0069] For example, the cooling system in this embodiment may employ the following cooling methods: water cooling, air cooling, or refrigerant cooling, etc., to reduce the heat inside the electrochemical reaction device and lower the temperature of the reaction chamber 101, thereby meeting the reaction conditions.
[0070] It is worth noting that in this embodiment, a temperature sensor and a temperature controller can also be installed in the reaction chamber 101 to detect the temperature inside the reaction chamber 101 in real time. The controller receives the detection signal and controls the heating system and cooling system to adjust synchronously so that the inside of the reaction chamber 101 reaches the required temperature.
[0071] It should also be noted that in this embodiment, a human-machine interaction device can be set up to link with the temperature sensor and the temperature controller to reflect the temperature inside the reaction chamber 101 in real time and to achieve rapid adjustment.
[0072] In an exemplary embodiment, in addition to the stirring mechanism described above, the present invention may also include a stirring system disposed inside the reaction chamber 101. The stirring system can further stir the raw materials inside the reaction chamber 101 to fully mix the raw materials inside the reaction chamber 101 and improve the reaction efficiency.
[0073] For example, in this embodiment, the stirring system includes a mixer and a drive device. The mixer can be a paddle mixer, anchor mixer, spiral mixer, turbine mixer, etc. The number of mixers can be set to fully mix the raw materials inside the reaction chamber 101. The position of the mixer can be adaptively set according to the specific electrochemical reaction to achieve full mixing.
[0074] For example, the driving device in this embodiment is electrically driven. In the case of multiple mixers, gear transmission can also be used to enable a single power source to drive multiple mixers to work simultaneously. The output power of the driving device can be adjusted according to the reaction requirements to control the stirring rate of the mixer, thereby providing auxiliary conditions for the electrochemical reaction.
[0075] It is worth noting that in this embodiment, in order to ensure the sealing performance of the reaction device body, the stirring system is equipped with a sealing structure, which can be a mechanical seal, a packing seal or a sealing ring seal, to avoid reactant leakage and improve the safety performance of the device.
[0076] In one exemplary embodiment, the present invention also includes a feeding and discharging system, which enables automatic input of raw materials and automatic output of reactants.
[0077] For example, the feeding system in this embodiment can adopt an automatic feeding device to transport the raw materials into the feed head 10. Specifically, the raw materials can be precisely guided by a pump, gravity or air pressure, and the feeding rate can be adjusted so that the raw materials can enter the reaction chamber 101 at a certain rate. For example, the raw materials can enter the reaction chamber 101 from fast to slow or from slow to fast, and the feeding system can be adaptively adjusted according to specific needs.
[0078] For example, the discharge system in this embodiment can be an automatic discharge device, which automatically pumps the reactants in the reaction chamber 101 after a certain reaction time. The pumping rate can be controlled by the pump 14 in conjunction with the valve, or the reactants can be automatically discharged by gravity.
[0079] It is worth noting that this embodiment also includes a control device, which includes a flow meter and a valve, thereby enabling precise control of the feeding and discharging rates.
[0080] In an exemplary embodiment, the present invention also includes a pressure control system. By setting the pressure control system, the stability of the internal pressure of the reaction chamber 101 can be ensured, and high-pressure or vacuum reaction conditions can be maintained to provide a stable reaction environment.
[0081] For example, in this embodiment, the pressure control system includes a pressure sensor and a pressure regulating component. The pressure sensor is installed in the reaction chamber 101 to monitor the pressure in the reaction chamber 101 in real time and provide feedback. When the pressure exceeds the preset range, the pressure in the reaction chamber 101 is adjusted by the pressure regulating component.
[0082] For example, the pressure control system in this embodiment also includes a safety valve. The safety valve can prevent the equipment from being damaged or an accident from excessive pressure in the reaction chamber 101. When the pressure reaches a certain value, it will release pressure and sound an alarm, thereby improving the safety performance of this utility model.
[0083] In one exemplary embodiment, the present invention further includes a raw material distribution system for uniform distribution of reactants within the reaction chamber 101.
[0084] For example, for liquid reactants, the raw material distribution system is a liquid distribution system, which may be equipped with a sprayer, perforated plate, nozzle or pipeline network. The liquid distribution system is connected to the feeding system or feed pipe 11 to distribute the raw material evenly to the target area and ensure that each part receives an appropriate amount of liquid supply.
[0085] For example, for gaseous reactants, the raw material distribution system is a gas distribution system, which can be equipped with a pipeline network, nozzles and diffusers, gas distributors and other structures. The gas distribution system is connected to the feeding system or the feeding pipe 11 to distribute the raw materials evenly to the target area and ensure that each part can obtain an appropriate amount of gas supply.
[0086] It is worth noting that in this embodiment, a control device is provided to control the distribution rate and distribution time of the raw material distribution system, so as to control the total amount of raw material entering the reaction chamber 101.
[0087] In one exemplary embodiment, the present invention further includes a monitoring system. This monitoring system enables real-time monitoring of various reaction parameters within the reaction chamber 101, such as temperature, pressure, pH, and raw material quantity. Specifically, this is achieved by installing sensors corresponding to each parameter within the reaction chamber 101. Examples include the temperature sensor and pressure sensor described in the above embodiment. pH sensors and level gauges can also be installed to achieve multi-angle, comprehensive monitoring.
[0088] It is worth noting that, in addition to the monitoring system, a central control system is also provided. The central control system is linked with the monitoring system and electrically interconnected with the aforementioned temperature control system, pressure control system, feeding system, discharging system, gas distribution system, and liquid distribution system. The central control system can be controlled by a PLC (Programmable Logic Controller) or DCS (Distributed Control System) and the control interface is displayed on a human-machine interface device to achieve parameter visualization and rapid parameter adjustment. Automated operation is achieved through preset programs, thereby improving the automation and intelligence of this utility model.
[0089] In one exemplary embodiment, the present invention also includes a safety device, which can monitor various parameters in real time to prevent the parameters from exceeding the preset range and causing a safety accident.
[0090] For example, in this embodiment, the safety device is a safety valve, which can release pressure in time if an error occurs in the electrochemical reaction under high pressure to prevent the internal pressure of the reaction chamber 101 from being too high. The safety device can also be a rupture disc, which can release pressure in extreme cases to prevent the pressure in the reaction chamber 101 from continuing to rise. In conjunction with the emergency stop device, it can perform an emergency stop and alarm after the pressure exceeds a certain range.
[0091] In one exemplary embodiment, the present invention further includes an auxiliary device, which is provided for processing raw materials or products after the reaction to improve the completeness of the equipment function.
[0092] For example, the auxiliary device is a condenser, which can be used to recover volatile substances and convert gaseous substances into liquids for easy recycling.
[0093] For example, the auxiliary device is a filter to filter the solid reactants, thereby increasing the purity of the product and improving the quality of the reactants.
[0094] In summary, this invention enables a more uniform distribution of the gas and liquid phases within the reactor, thereby achieving the goal of producing higher quality products.
[0095] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. An electrochemical reaction device, characterized by, include: The reaction device body, wherein a reaction chamber is provided within the reaction device body; A first electromagnetic component, the first electromagnetic component including a first coil, the first coil being disposed in the reaction chamber along the height direction of the reaction device body; The second electromagnetic component, having at least one pair, is disposed on the body of the reaction device. The second electromagnetic component includes a second coil, which is symmetrically arranged in the horizontal direction of the body of the reaction device and is located inside the reaction chamber.
2. The electrochemical reactor of claim 1, wherein: The reaction device body includes a vessel body and a vessel cover. The reaction chamber is disposed in the vessel body. The vessel cover is detachably connected to the vessel body and is used to seal the reaction chamber. The reaction device body is provided with a feeding assembly and a discharging assembly.
3. The electrochemical reactor of claim 2, wherein: The feeding assembly includes a feed pipe and a feed head. The feed end of the feed pipe extends out of the reactor lid, and the discharge end of the feed pipe is located inside the reaction chamber. The feed head is located at the feed end of the feed pipe and is used to feed raw materials into the feed pipe.
4. The electrochemical reactor of claim 2, wherein: The discharge assembly includes a discharge pipe and a pump. One end of the discharge pipe is located inside the reaction chamber, and the other end of the discharge pipe is connected to the output end of the pump. The pump is mounted on the vessel cover.
5. The electrochemical reactor of claim 2, wherein: The second electromagnetic component also includes a power supply, which includes a housing, a fixing block, and a protective shell. The housing is disposed through the vessel body, the fixing block is disposed at one end of the housing located inside the reaction chamber, the second coil is wound on the fixing block, the protective shell is disposed on the fixing block, and the second coil is located inside the protective shell.
6. The electrochemical reactor of claim 5, wherein: The outer casing is equipped with a control panel for controlling the on / off state of the current in the second coil.
7. The electrochemical reactor of claim 2, wherein: The electrochemical reaction device also includes a stirring mechanism, which includes a power component and a stirrer. The power component is mounted on the vessel lid, and one end of the stirrer is located at the output end of the power component. The power component is capable of driving the stirrer to rotate.
8. The electrochemical reactor of claim 7, wherein: The power assembly includes a magnetic coupler and a motor. The magnetic coupler is mounted on the vessel lid, and the motor is mounted on the magnetic coupler. The output end of the motor is connected to the input end of the magnetic coupler, and the stirrer is mounted on the output end of the magnetic coupler.
9. The electrochemical reactor of any of claims 1-8, wherein: The reaction chamber is equipped with a temperature measuring tube for monitoring the temperature inside the reaction chamber.
10. The electrochemical reactor of claim 4, wherein: The discharge pipe has a first guide section and a second guide section connected together. The first guide section is connected to the pump, one end of the second guide section is connected to the free end of the first guide section, and the other end is located at the center of the vessel body.