Synchronous screening and recycling device for tunnel face muck
By introducing crushing rollers and a conveyor belt system into the slag screening device at the tunnel face, the problem of large stones getting stuck was solved, enabling continuous processing and efficient transportation of slag, thus improving construction efficiency and environmental quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN LEICHENG CONSTRUCTION ENGINEERING CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-04-21
AI Technical Summary
Existing tunnel face slag synchronous screening and reuse equipment is prone to clogging when processing large stones, leading to transport interruptions, increased maintenance frequency and energy consumption, and also generating noise and dust, affecting the construction environment and efficiency.
A device comprising a shell, crushing rollers, a conveyor belt, and a motor drive was designed. It crushes stones in slag through a rotating shaft and gear transmission system, and conveys the processed slag through a conveyor belt for continuous discharge.
It effectively breaks up large stones, avoids blockages, improves construction efficiency, reduces transportation and labor costs, reduces noise and dust pollution, and enhances the feasibility of waste soil reuse.
Smart Images

Figure CN224142352U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of synchronous screening and reuse device for tunnel face slag, and more specifically, it relates to a synchronous screening and reuse device for tunnel face slag. Background Technology
[0002] The tunnel face excavation and soil synchronous screening and reuse device can receive excavated soil in real time during the tunneling process, perform multi-stage screening and mud-water separation, and quickly separate reusable aggregates and fine materials, realizing the on-site resource utilization of excavated soil, reducing transportation volume and environmental pollution, and improving construction efficiency and green construction level.
[0003] Current tunnel face excavation and soil synchronous screening and reuse devices use conveyor belts to transport the excavated excavated soil to the corresponding processing equipment. However, the excavated soil contains a large number of stones or solidified soil clods. Large stones can easily get stuck in belt conveyors, screw conveyors, or excavated soil pipelines, causing transportation interruptions and increasing maintenance frequency. Excavated soil containing large stones is difficult to use directly for backfilling, brick making, and other reuse processes, requiring additional crushing treatment, which increases the number of processes and energy consumption. At the same time, the stones can easily generate significant noise and dust when they collide with the equipment during transportation and loading / unloading, affecting the construction environment.
[0004] Therefore, in view of this, we will study and improve the existing structure and its shortcomings, and provide a device for synchronous screening and reuse of excavated soil at the tunnel face, in order to achieve a more practical purpose. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a device for synchronous screening and reuse of excavated soil at tunnel face, which is achieved by the following specific technical means:
[0006] A tunnel face slag synchronous screening and reuse device includes a shell, a processing trough at the top of the shell, a conveying trough at the bottom of the processing trough, a conveyor belt inside the conveying trough, a through groove on one side of the shell corresponding to the conveyor belt, two pairs of rotating shafts rotatably connected to one side of the processing trough, crushing rollers sleeved on the outer sides of the two pairs of rotating shafts, a drive box on one side of the shell, and a guide block at the opening of the processing trough.
[0007] Furthermore, a device slot is provided on one side of the housing, and one end of each of the two pairs of rotating shafts passes through one end of the processing slot and extends into the device slot.
[0008] Furthermore, each of the two pairs of rotating shafts is fixedly connected to a pair of first gears and a pair of second gears at one end located within the equipment slot, and a synchronous belt drives between each pair of first gears and second gears.
[0009] Furthermore, a pair of motors are installed inside the equipment slot, and the output end of the motors is connected to one end of the shaft connected to the first gear via a coupling.
[0010] Furthermore, a controller is provided on one side of the housing.
[0011] Furthermore, two pairs of support blocks are provided at the bottom of the housing.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] In this invention, the combination of a rotating shaft, crushing roller, drive box, equipment trough, motor, first gear and second gear enables convenient crushing of stones in slag. The combination of a conveyor trough and a conveyor belt enables convenient conveying of the crushed slag out of the device. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a cross-sectional schematic diagram of the present invention.
[0016] Figure 3 This is a utility model Figure 2 An enlarged schematic diagram of the A structure.
[0017] Figure 4 This is a side sectional view of the present invention.
[0018] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0019] 1. Housing; 2. Processing tank; 3. Conveying tank; 4. Conveyor belt; 5. Through groove; 6. Rotating shaft; 7. Crushing roller; 8. Drive box; 9. Guide block; 10. Equipment tank; 11. First gear; 12. Second gear; 13. Synchronous belt; 14. Motor; 15. Controller; 16. Support block. Detailed Implementation
[0020] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0021] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0023] Example:
[0024] As attached Figure 1 To be continued Figure 4 As shown:
[0025] This utility model provides a device for synchronous screening and reuse of slag at a tunnel face, including a shell 1. A processing groove 2 is provided at the top of the shell 1, and a conveying groove 3 is provided at the bottom of the processing groove 2. A conveyor belt 4 is provided in the conveying groove 3. A through groove 5 is provided on one side of the shell 1 corresponding to the conveyor belt 4. Two pairs of rotating shafts 6 are rotatably connected to one side of the processing groove 2. Crushing rollers 7 are sleeved on the outer side of each pair of rotating shafts 6. A drive box 8 is provided on one side of the shell 1. A guide block 9 is provided on the shell 1 at the opening of the processing groove 2.
[0026] The housing 1 has an equipment slot 10 on one side, and one end of each pair of rotating shafts 6 passes through one end of the processing slot 2 and extends into the equipment slot 10.
[0027] Among them, two pairs of rotating shafts 6 are respectively fixedly connected to a pair of first gears 11 and a pair of second gears 12 at one end located in the equipment slot 10, and a synchronous belt 13 is connected between the pair of first gears 11 and second gears 12.
[0028] The equipment slot 10 is equipped with a pair of motors 14, and the output end of the motors 14 is connected to one end of the shaft 6 connected to the first gear 11 via a coupling.
[0029] A controller 15 is provided on one side of the housing 1, which facilitates the operation of the entire device by personnel.
[0030] The bottom of the housing 1 is provided with two pairs of support blocks 16, which can stably support the entire device.
[0031] The working principle of this embodiment: This utility model is used for the simultaneous crushing and conveying of excavated soil during tunnel face construction. In use, the device is installed below the excavator outlet of the tunneling machine. The excavated soil enters the processing trough 2 via guide blocks 9 and falls between crushing rollers 7 for initial crushing. The crushed excavated soil is then conveyed to the through trough 5 via conveyor belt 4 for output. The user can start and stop the motor 14 and adjust the crushing speed via controller 15 to achieve effective crushing and continuous discharge of large stones in the excavated soil, facilitating subsequent screening or reuse. This significantly improves the efficiency of excavated soil processing at the tunnel face and reduces transportation and labor costs.
[0032] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A tunnel face muck simultaneous screening and recycling device comprising a housing (1), characterised in that: The top of the housing (1) is provided with a processing groove (2), the bottom of the processing groove (2) is provided with a conveying groove (3), a conveyor belt (4) is provided in the conveying groove (3), a through groove (5) is provided on one side of the housing (1) corresponding to the conveyor belt (4), two pairs of rotating shafts (6) are rotatably connected to one side of the processing groove (2), and crushing rollers (7) are sleeved on the outer side of the two pairs of rotating shafts (6), a drive box (8) is provided on one side of the housing (1), and a guide block (9) is provided on the housing (1) at the groove opening of the processing groove (2).
2. The synchronous screening and reusing device for tunnel face muck of claim 1, wherein: The housing (1) has an equipment slot (10) on one side, and one end of each pair of rotating shafts (6) passes through one end of the processing slot (2) and extends into the equipment slot (10).
3. The synchronous screening and reusing device for tunnel face muck of claim 2, wherein: Two pairs of rotating shafts (6) are respectively fixedly connected to a pair of first gears (11) and a pair of second gears (12) at one end located in the equipment slot (10), and a synchronous belt (13) is connected between the pair of first gears (11) and the pair of second gears (12).
4. The tunnel face muck simultaneous screening and recycling device of claim 3, wherein: A pair of motors (14) are provided in the equipment slot (10). The output end of the motor (14) is connected to one end of the shaft (6) that connects to the first gear (11) via a coupling.
5. The tunnel face muck simultaneous screening and reusing device of claim 1, wherein: A controller (15) is provided on one side of the housing (1).
6. The tunnel face muck simultaneous screening and recycling device of claim 1, wherein: The bottom end of the housing (1) is provided with two pairs of support blocks (16).