Electrostatic spraying device for aluminum profile manufacturing
By designing an automated aluminum plate conveying and limiting device, the problem of inconsistent uniformity in electrostatic spraying of aluminum plates was solved, achieving a high-efficiency improvement in spraying quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YANGZHOU JINFUSHENG ALUMINUM CO LTD
- Filing Date
- 2025-05-15
- Publication Date
- 2026-04-21
AI Technical Summary
Existing electrostatic spraying equipment for aluminum plates requires workers to manually move the spray gun back and forth, resulting in inconsistent spray uniformity and affecting the spraying quality.
A device was designed that includes a workbench, a sprayer, a guide tube, a spray frame, a nozzle, and auxiliary mechanisms. It uses sprockets and chains to drive rubber rollers to transport aluminum plates, and uses screws, pulleys, and support platforms to limit and support the aluminum plates, ensuring uniform spraying.
It enables automated conveying and spraying of aluminum plates, improves spraying uniformity, reduces aluminum plate offset during movement, and enhances spraying quality.
Smart Images

Figure CN224142572U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of aluminum profile processing technology, specifically relating to an electrostatic spraying device for aluminum profile manufacturing. Background Technology
[0002] Electrostatic spraying is a coating method that utilizes the principle of corona discharge to negatively charge atomized paint under a high-voltage DC electric field, causing it to be adsorbed onto the surface of a positively charged substrate and discharged. Electrostatic spraying equipment consists of a spray gun, spray cup, and a high-voltage power supply. It is used in the aluminum plate production process for corrosion protection of the aluminum plate surface.
[0003] Chinese patent CN212468537U discloses an electrostatic spraying treatment device for aluminum plate surfaces. The specification includes an electrostatic spraying machine connected to a spray nozzle via a spray pipe; it also includes a working support, a moving mechanism, and a conveying mechanism. The working support includes two support rods and support feet located at the front and rear ends of the bottom surfaces of the two support rods. The moving mechanism is located on the top surface of the two support rods. The moving mechanism includes two uprights and a moving frame located between the top surfaces of the two uprights, with openings at the top and bottom surfaces. Two transmission shafts with fixed pulleys are mounted inside the moving frame, and a belt passes between the pulleys. The spray nozzle is mounted on the belt and moves. This invention allows for manual operation of the transmission mechanism and the moving mechanism to move the aluminum plate and the spray nozzle respectively, providing flexibility and convenience for electrostatic spraying large areas of aluminum plates.
[0004] However, the aforementioned electrostatic spraying device for aluminum plates requires operators to hold the spray gun and move it back and forth to spray the aluminum plate, which can easily lead to inconsistent coating uniformity on the aluminum plate surface and significantly affect the coating quality. Utility Model Content
[0005] The purpose of this invention is to provide an electrostatic spraying device for aluminum profile manufacturing, so as to solve the problem in the prior art that the operator needs to hold the spray gun and move it back and forth to spray, which easily leads to inconsistent spraying uniformity on the aluminum plate surface and affects the spraying quality.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An electrostatic spraying device for aluminum profile manufacturing includes a worktable, a spraying machine mounted on the end face of the worktable, a conduit connected to the side wall of the spraying machine, the end of the conduit away from the spraying machine passing through the worktable and connected to a spraying frame, multiple spray nozzles mounted on the bottom of the spraying frame, a rectangular hole opened on the surface of the worktable, and an auxiliary mechanism provided on the side wall of the worktable. The auxiliary mechanism includes a base fixedly connected to the side wall of the worktable, a motor fixedly connected to the surface of the base, and multiple long rods rotatably connected to the inner wall of the rectangular hole. Rubber rollers are fixedly connected to the arc surface of the long rods.
[0008] Preferably, one end of each of the plurality of long rods is fixedly connected to a sprocket, one of the sprockets is fixedly connected to the output end of the motor, and the teeth of the plurality of sprockets are engaged with a chain.
[0009] Preferably, the side wall of the workbench is threaded with a screw, and one end of the screw is rotatably connected to a rectangular plate.
[0010] Preferably, a plurality of fixing blocks are fixedly connected to the side of the rectangular plate away from the screw, and pulleys are rotatably connected to the surface of the fixing blocks.
[0011] Preferably, a limiting rod is fixedly connected to the side of the rectangular plate away from the pulley, and the end of the limiting rod away from the rectangular plate slides through the worktable.
[0012] Preferably, a support platform is fixedly connected to one side of the workbench, and the cross-sectional shape of the support platform is triangular.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model, by setting up sprockets, chains, and rubber rollers, can drive multiple rubber rollers to rotate through the transmission of sprockets and chains, and then use the friction of the rubber rollers to transport the aluminum plate. It is easy to operate, and with the spraying of the nozzle and the movement of the aluminum plate, it can achieve more uniform spraying.
[0015] 2. This utility model, by setting up a screw, pulleys and a support platform, can drive multiple pulleys to move by means of the screw thread, so that the pulleys contact the aluminum plate, thereby achieving the function of limiting the aluminum plate and preventing the aluminum plate from shifting during the movement. In addition, under the action of the support platform, the aluminum plate can be temporarily supported and buffered after the aluminum plate is sprayed. Attached Figure Description
[0016] Figure 1 This is one of the perspective views of this utility model;
[0017] Figure 2 This is a second perspective view of the present utility model;
[0018] Figure 3 This utility model Figure 1 A front view structural diagram;
[0019] Figure 4 This is a partial structural schematic diagram of the auxiliary mechanism of this utility model.
[0020] In the diagram: 1. Workbench; 101. Sprayer; 102. Conduit; 103. Spray frame; 104. Spray nozzle; 105. Rectangular hole; 2. Auxiliary mechanism; 201. Base; 202. Motor; 203. Long rod; 204. Rubber roller; 205. Sprocket; 206. Chain; 207. Screw; 208. Rectangular plate; 209. Fixing block; 210. Pulley; 211. Limiting rod; 212. Support platform. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Reference Figures 1-4 As shown, this utility model provides an electrostatic spraying device for aluminum profile manufacturing, including a workbench 1, a spraying machine 101 mounted on the end face of the workbench 1, a conduit 102 connected to the side wall of the spraying machine 101, the end of the conduit 102 away from the spraying machine 101 passing through the workbench 1 and connected to a spraying frame 103, a plurality of spray nozzles 104 mounted on the bottom of the spraying frame 103, a rectangular hole 105 opened on the surface of the workbench 1, an auxiliary mechanism 2 provided on the side wall of the workbench 1, the auxiliary mechanism 2 including a base 201 fixedly connected to the side wall of the workbench 1, a motor 202 fixedly connected to the surface of the base 201, a plurality of long rods 203 rotatably connected to the inner wall of the rectangular hole 105, and a rubber roller 204 fixedly connected to the arc surface of the long rods 203.
[0023] In this embodiment, both the sprayer 101 and the spray nozzle 104 are existing equipment, and will not be described in detail here.
[0024] In an optional embodiment: one end of each of the plurality of long rods 203 is fixedly connected to a sprocket 205, one of which is fixedly connected to the output end of the motor 202, and the teeth of the plurality of sprockets 205 are engaged with a chain 206.
[0025] It should be noted that when the motor 202 is started, the motor 202 drives one of the sprockets 205 to rotate. Under the transmission of the chain 206, multiple sprockets 205 will rotate synchronously, thereby causing the rubber roller 204 to rotate. The aluminum plate is moved by the friction of the rubber roller 204.
[0026] In an optional embodiment: a screw 207 is threadedly connected to the side wall of the workbench 1, and a rectangular plate 208 is rotatably connected to one end of the screw 207.
[0027] In an optional embodiment: a plurality of fixing blocks 209 are fixedly connected to the side of the rectangular plate 208 away from the screw 207, and pulleys 210 are rotatably connected to the surface of the fixing blocks 209.
[0028] In an optional embodiment: a limiting rod 211 is fixedly connected to the side of the rectangular plate 208 away from the pulley 210, and the end of the limiting rod 211 away from the rectangular plate 208 slides through the worktable 1.
[0029] It should be noted that when screwing the screw 207, the screw 207 drives the rectangular plate 208 to move via the thread. The movement of the rectangular plate 208 causes the limiting rod 211 to slide along the surface of the worktable 1. The limiting rod 211 restricts the position of the rectangular plate 208 until both sides of the aluminum plate contact the pulley 210. The movement of the aluminum plate will cause the pulley 210 to rotate, and the pulley 210 will reduce the friction on both sides of the aluminum plate.
[0030] In an optional embodiment: a support platform 212 is fixedly connected to one side of the workbench 1, and the cross-sectional shape of the support platform 212 is triangular.
[0031] It should be noted that, under the action of the support platform 212, the aluminum plate can be temporarily supported and buffered after the aluminum plate is sprayed.
[0032] The working principle of this utility model is as follows: In use, the operator places the aluminum plate on multiple rubber rollers 204 and turns the screws 207 on both sides. The screws 207, driven by the threads, move the rectangular plate 208. The movement of the rectangular plate 208 causes the limiting rod 211 to slide along the surface of the workbench 1. The limiting rod 211 restricts the position of the rectangular plate 208 until both sides of the aluminum plate contact the pulley 210. It is not necessary to clamp the aluminum plate; only the aluminum plate needs to be limited. By starting the motor 202, the motor 202 drives one of the sprockets 205 to rotate. Under the transmission of the chain 206, multiple sprockets 205 will rotate synchronously, thereby causing the rubber rollers 204 to rotate. The friction of the rubber rollers 204 causes the aluminum plate to move. The movement of the aluminum plate causes the pulley 210 to rotate. The pulley 210 reduces the friction on both sides of the aluminum plate. Then, the spraying machine 101 is started, and the spray nozzle 104 sprays the aluminum plate, achieving uniform coating.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electrostatic spraying device for manufacturing aluminum profiles, comprising a workbench (1), a spraying machine (101) mounted on the end face of the workbench (1), a conduit (102) connected to the side wall of the spraying machine (101), the end of the conduit (102) away from the spraying machine (101) passing through the workbench (1) and connected to a spraying frame (103), a plurality of spray nozzles (104) mounted on the bottom of the spraying frame (103), and rectangular holes (105) formed on the surface of the workbench (1), characterized in that, The side wall of the workbench (1) is provided with an auxiliary mechanism (2). The auxiliary mechanism (2) includes a base (201) fixedly connected to the side wall of the workbench (1). A motor (202) is fixedly connected to the surface of the base (201). Multiple long rods (203) are rotatably connected to the inner wall of the rectangular hole (105). A rubber roller (204) is fixedly connected to the arc surface of the long rod (203).
2. The electrostatic spraying device for manufacturing aluminum profiles according to claim 1, characterized in that: One end of each of the multiple long rods (203) is fixedly connected to a sprocket (205), one of the sprockets (205) is fixedly connected to the output end of the motor (202), and the teeth of the multiple sprockets (205) are engaged with a chain (206).
3. The electrostatic spraying device for manufacturing aluminum profiles according to claim 1, characterized in that: The side wall of the workbench (1) is threaded with a screw (207), and one end of the screw (207) is rotatably connected to a rectangular plate (208).
4. The electrostatic spraying device for manufacturing aluminum profiles according to claim 3, characterized in that: The rectangular plate (208) is fixedly connected to a plurality of fixing blocks (209) on the side away from the screw (207), and the surface of the fixing blocks (209) is rotatably connected to pulleys (210).
5. The electrostatic spraying device for manufacturing aluminum profiles according to claim 3, characterized in that: A limiting rod (211) is fixedly connected to the side of the rectangular plate (208) away from the pulley (210), and the end of the limiting rod (211) away from the rectangular plate (208) slides through the worktable (1).
6. The electrostatic spraying device for manufacturing aluminum profiles according to claim 1, characterized in that: A support platform (212) is fixedly connected to one side of the workbench (1), and the cross-sectional shape of the support platform (212) is triangular.
Citation Information
Patent Citations
Aluminum plate surface electrostatic spraying treatment device
CN212468537U