Aluminum profile surface spraying device
By using baffle and adsorption plate structures in the aluminum profile spraying device, combined with a fan system, the problem of suspended paint adhesion was solved, achieving efficient paint recycling and improved spraying quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YUNNAN YINGHUI ALUMINUM CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-04-21
AI Technical Summary
In existing aluminum profile surface spraying equipment, suspended coatings tend to adhere to uncoated or coated aluminum profiles, affecting the coating quality. Furthermore, the coatings tend to adhere to components that move the aluminum profiles, making coating recycling difficult.
A coating device for aluminum profiles was designed, which adopts a baffle and adsorption plate structure and is combined with an exhaust fan system. The baffle intercepts the suspended coating and the adsorption plate and exhaust fan are used for recycling, which avoids the coating adhering to the aluminum profile and moving components and improves the coating recycling efficiency.
It effectively prevents suspended coating from adhering to the surface of aluminum profiles and moving components, improves spraying quality and coating recovery rate, reduces cleaning frequency, and enhances the ease of use of the equipment.
Smart Images

Figure CN224142592U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum profile production technology, specifically to an aluminum profile surface spraying device. Background Technology
[0002] With the continuous development of the aluminum smelting and aluminum profile processing industries, aluminum profiles have been widely used. During the processing of aluminum profiles, surface coating is usually required. In existing related technologies, aluminum profile surface coating devices typically use a moving aluminum profile and a fixed nozzle to achieve the coating process. However, during continuous coating, paint particles suspended in the air easily adhere to the coated or uncoated aluminum profile surface, leading to problems such as rough coating and orange peel texture. Simultaneously, the uncoated portion of the profile, due to contact with free paint, may affect the adhesion of subsequent coatings, thus impacting the coating quality. Furthermore, paint easily adheres to the components used to drive the aluminum profile movement, affecting paint recycling. Based on these considerations, this application proposes an aluminum profile surface coating device. Utility Model Content
[0003] This utility model provides an aluminum profile surface spraying device, which solves the problems mentioned in the background art, such as the easy adhesion of suspended paint particles to unsprayed or sprayed aluminum profiles, affecting the spraying quality of aluminum profiles; and the easy adhesion of paint to components that move aluminum profiles, affecting paint recycling.
[0004] This utility model provides the following technical solution: an aluminum profile surface spraying device, including a device body, the inner cavity of the device body is provided with a partition plate, the partition plate divides the inner cavity of the device body into a spraying chamber and a power chamber, the middle part of the partition plate is provided with a slot, the spraying chamber and the power chamber are connected through the slot; the middle part of the spraying chamber is provided with a spraying component, two sets of baffles are provided on both sides of the spraying component, and adsorption plates are provided on both sides of the bottom middle part of the spraying chamber, the baffles and adsorption plates are hollow structures, and suction holes are provided on the outer side of the baffles and the inner side of the adsorption plates.
[0005] Preferably, a movable component is provided inside the power cavity, the movable end of the movable component is adapted to the slot, and the top end of the movable end is located between two adsorption plates.
[0006] Preferably, a spacer groove adapted to the aluminum profile is provided between the two sets of baffles, and the inner cavity of the baffle is connected to the inner cavity of the adsorption plate through a connecting pipe.
[0007] Preferably, the outer side of the device body is provided with an exhaust fan 1, an exhaust fan 2, and a paint recovery box. The air inlet of the exhaust fan 1 is connected to the connecting pipe 1 via a connecting pipe 2, and the air outlet of the exhaust fan 1 is connected to the air inlet of the paint recovery box via a connecting pipe 3. The air inlet of the exhaust fan 2 is connected to the top of the inner cavity of the spraying chamber via an air inlet pipe, and the air outlet of the exhaust fan 2 is connected to the air outlet of the paint recovery box via an air outlet pipe.
[0008] Preferably, the top of both ends of the adsorption plate is connected to the bottom of the baffle, and the distance between the two adsorption plates is not less than the width of the spacer groove.
[0009] Preferably, the air inlet end of the connecting pipe is provided with a one-way valve.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] 1. The aluminum profile surface spraying device, through the setting of baffle, adsorption plate and exhaust fan, can timely recover the paint escaping in the spraying area, avoid the paint escaping from adhering to the surface of the aluminum profile that has been sprayed or not, ensure the spraying quality of the aluminum profile, and at the same time reduce the amount of suspended paint adhering to the moving component, reduce the cleaning frequency of the moving component, and facilitate the use of the moving component.
[0012] 2. The aluminum profile surface spraying device uses baffles to intercept suspended coatings, allowing the suspended coatings to concentrate in the spraying area. It also uses baffles and adsorption plates to recover the spilled coatings, improving the efficiency of coating recovery and increasing the coating recovery rate by reducing the amount of suspended coatings adhering to it. Attached Figure Description
[0013] Figure 1 This is a front view of the structure of Embodiment 1 of this utility model;
[0014] Figure 2 This is a schematic diagram of the back of the structure of Embodiment 1 of this utility model;
[0015] Figure 3 This is a schematic diagram of the internal structure of Embodiment 1 of this utility model;
[0016] Figure 4 The structure of this utility model Figure 3 Top view diagram;
[0017] Figure 5 This is a schematic diagram showing the positions of the baffle and adsorption plate in the structure of this utility model.
[0018] In the diagram: 1. Device body; 2. Divider plate; 3. Baffle plate; 4. Belt conveyor; 5. Vacuum suction cup; 6. Connecting pipe one; 7. Exhaust fan two; 8. Air inlet pipe; 9. Exhaust fan one; 10. Connecting pipe two; 11. Paint recovery box; 12. Groove; 13. Vacuum pump; 14. Adsorption plate; 15. Connecting pipe three; 16. Spraying assembly. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] This utility model provides Embodiment 1: Please refer to... Figures 1-5 An aluminum profile surface spraying device includes a device body 1. The inner cavity of the device body 1 is provided with a partition plate 2, which divides the inner cavity of the device body 1 into a spraying chamber and a power chamber. A slot 12 is provided in the middle of the partition plate 2, and the spraying chamber and the power chamber are connected through the slot 12. A moving component is provided in the power chamber. The moving end of the moving component is adapted to the slot 12, and the top of the moving end of the moving component extends into the power chamber through the slot 12. In use, the moving component is used to move the aluminum profile to be sprayed in the spraying chamber. The specific structure of the moving component can be set according to the requirements and is not limited here.
[0021] In one embodiment of this application, the moving component includes a belt conveyor 4, a vacuum suction cup 5 disposed on the belt conveyor 4, and a vacuum pump 13. The inner cavity of the vacuum suction cup 5 is connected to the air inlet of the vacuum pump 13 through a vacuum tube. The vacuum tube can be made of corrugated pipe. The vacuum suction cup 5 is adapted to the slot 12. When the aluminum profile is tightly attached to the top of the vacuum suction cup 5, the operation of the vacuum pump 13 enables the vacuum suction cup 5 to achieve a negative pressure connection with the aluminum profile, and the belt conveyor 4 can drive the aluminum profile to move.
[0022] The spraying cavity is provided with a spraying component 16 in the middle. The spraying component 16 is the prior art. In one embodiment of this application, the spraying component 16 is disclosed in the authorized patent document with application number CN202322648579.X, and will not be described in detail here.
[0023] Two sets of baffles 3 are provided on both sides of the spraying component 16. A spacer groove adapted to the aluminum profile is provided between the two sets of baffles 3. The baffles 3 can divide the spraying cavity into a feeding area, a spraying area and a discharging area. The spraying component 16 is located in the spraying area, and the baffles 3 can intercept the suspended coating material, reducing the amount of suspended coating material entering the feeding area and the discharging area.
[0024] Adsorption plates 14 are provided on both sides of the bottom center of the spraying chamber. The top of the moving end is located between the two adsorption plates 14. The tops of both ends of the adsorption plates 14 are connected to the bottom of the baffle 3. The distance between the two adsorption plates 14 is not less than the width of the gap groove. The size of the adsorption plates 14 and the distance between the two adsorption plates 14 can be set according to the requirements and are not limited here. Both the baffle 3 and the adsorption plates 14 are hollow structures. Suction holes are provided on the outer side of the baffle 3 and the inner side of the adsorption plates 14. The inner cavity of the baffle 3 and the inner cavity of the adsorption plates 14 are connected through the connecting pipe 6.
[0025] The outer side of the device body 1 is equipped with an exhaust fan 1 (9), an exhaust fan 2 (7), and a paint recovery box 11. The air inlet of exhaust fan 1 (9) is connected to connecting pipe 1 (6) via connecting pipe 2 (10), and the air outlet of exhaust fan 1 (9) is connected to the air inlet of paint recovery box 11 via connecting pipe 3 (15). When exhaust fan 1 (9) is working, it can draw away the air around the air inlet of baffle 3 and the air around adsorption plate 14, thereby preventing suspended paint from adhering to unpainted or painted aluminum profiles and moving components, ensuring the painting quality of aluminum profiles, and improving the efficiency of suspended paint recovery. The air inlet of connecting pipe 1 (6) is equipped with a one-way valve to prevent gas backflow.
[0026] The air inlet of exhaust fan 7 is connected to the top of the spraying chamber via air inlet pipe 8, and the air outlet of exhaust fan 7 is connected to the air outlet of paint recovery box 11 via air outlet pipe. Through the arrangement of exhaust fan 7, the operation of exhaust fan 7 can remove air containing suspended paint from the spraying area. Paint recovery box 11 intercepts the suspended paint in the air, thus recovering the suspended paint. Paint recovery box 11 is a conventional device used for spraying aluminum profiles. In one embodiment of this application, paint recovery box 11 uses electrostatic adsorption or activated carbon adsorption principles to recover the sprayed paint.
[0027] All electrical components involved in this application are existing technologies. Those skilled in the art can select appropriate models of electrical components according to their needs. No restrictions or elaborations are made here. Those skilled in the art understand their connection methods. With the help of those skilled in the art, all electrical components in this application and their compatible power supplies can be connected by wires. According to the actual situation, appropriate controllers can be selected to meet control requirements. For specific connections and control sequences, please refer to the description below. The electrical connections between the various electrical components are completed in the order of their operation. The detailed connection methods are well-known technologies in the art. The following mainly introduces the working principle and process, and will not describe the electrical control.
[0028] In summary: When using this aluminum profile surface spraying device, the moving component drives the aluminum profile to move within the spraying chamber. When the aluminum profile moves to the spraying area, the spraying component 16 sprays the surface of the aluminum profile. The suspended coating generated during the spraying process can enter the feeding area, the discharging area, and the inner cavity of the slot 12. The exhaust fan 1 9 and exhaust fan 2 7 work. The operation of exhaust fan 1 9 causes the air around the baffle 3 to enter the coating along the baffle 3, connecting pipe 1 6, connecting pipe 2 10, and connecting pipe 3 15. Inside the recycling bin 11, the operation of the exhaust fan 7 causes the air containing suspended paint in the spraying area to enter the paint recycling bin 11 through the air inlet pipe 8 and the air outlet pipe. The suspended paint in the air is recycled in the paint recycling bin 11. During this process, outside air enters the spraying area through the slot 12, the air inlet area and the air outlet area, reducing the amount of suspended paint in the spraying area, facilitating paint recycling, and preventing paint from adhering to unsprayed or sprayed aluminum profiles and moving components, thus ensuring the quality of aluminum profile spraying.
[0029] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each structure adopt conventional technical means such as bolt connection that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. Although the embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. Apparatus for spraying a surface of an aluminium profile, comprising a device body (1), characterised in that: The inner cavity of the device body (1) is provided with a partition plate (2), which divides the inner cavity of the device body (1) into a spraying cavity and a power cavity. A slot (12) is provided in the middle of the partition plate (2), and the spraying cavity and the power cavity are connected through the slot (12). A spraying assembly (16) is provided in the middle of the spraying cavity. Two sets of baffles (3) are provided on both sides of the spraying assembly (16). Adsorption plates (14) are provided on both sides of the bottom middle of the spraying cavity. Both the baffles (3) and the adsorption plates (14) are hollow structures. Suction holes are provided on the outer side of the baffles (3) and the inner side of the adsorption plates (14).
2. The apparatus for painting the surface of an aluminum product according to claim 1, wherein: A movable component is provided inside the power cavity. The movable end of the movable component is adapted to the slot (12), and the top end of the movable end is located between two adsorption plates (14).
3. The apparatus for painting the surface of an aluminum product according to claim 1, wherein: A spacer groove adapted to the aluminum profile is provided between the two sets of baffles (3), and the inner cavity of the baffle (3) is connected to the inner cavity of the adsorption plate (14) through a connecting pipe (6).
4. The apparatus of claim 3, wherein: The outer side of the device body (1) is provided with a first exhaust fan (9), a second exhaust fan (7) and a paint recovery box (11). The air inlet of the first exhaust fan (9) is connected to the first connecting pipe (6) through the second connecting pipe (10). The air outlet of the first exhaust fan (9) is connected to the air inlet of the paint recovery box (11) through the third connecting pipe (15). The air inlet of the second exhaust fan (7) is connected to the top of the inner cavity of the spraying chamber through the air inlet pipe (8). The air outlet of the second exhaust fan (7) is connected to the air outlet of the paint recovery box (11) through the air outlet pipe.
5. The apparatus for painting the surface of an aluminum product according to claim 3, wherein: The tops of both ends of the adsorption plate (14) are connected to the bottom of the baffle (3), and the distance between the two adsorption plates (14) is not less than the width of the spacer groove.
6. The apparatus for painting the surface of an aluminum product according to claim 3, wherein: A one-way valve is provided at the air inlet end of the connecting pipe (6).
Citation Information
Patent Citations
Aluminum profile spraying equipment
CN221360714U