Soldering lug type capacitor welding assembly line

Abstract

The utility model relates to the technical field of soldering lug type capacitor welding, solves the technical problem that manual intervention is needed in the capacitor casing process, and particularly relates to a soldering lug type capacitor welding assembly line which comprises a supporting plate serving as a supporting base, and a casing conveying mechanism for assembling a capacitor and a casing is arranged on the supporting plate. The supporting plate is provided with a feeding and discharging assembly used in cooperation with the casing conveying mechanism for casing feeding and finished product discharging, the top end of the supporting plate is provided with a clamping and grabbing assembly used for transferring capacitors, and the feeding and discharging assembly comprises a feeding conveying frame fixedly connected to one side of the top end of the supporting plate. According to the utility model, due to the arrangement of the feeding and discharging assembly, the sleeve shell can be continuously conveyed into the sleeve shell conveying mechanism, and the capacitor subjected to the sleeve shell can be separated from the sleeve shell conveying mechanism and conveyed to the next processing equipment.

Description

Technical Field

[0001] This utility model relates to the technical field of welding of sheet capacitors, and in particular to a welding assembly line for sheet capacitors. Background Technology

[0002] The structure of a soldered aluminum electrolytic capacitor mainly consists of a core encased in a metal shell, with two leads connected to the positive and negative electrodes of a cover plate. Its raw materials include anode foil, cathode foil, electrolytic paper, electrolyte, cover plate, aluminum shell, sleeve, and base pad, all with specific formation voltage and capacitance. However, existing soldered capacitor processing equipment requires manual intervention for feeding and unloading the capacitor and shell during the casing process, making the entire capacitor lead processing production process lengthy and complex. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a welding and assembly line for solder-type capacitors, which solves the technical problem of requiring manual intervention in the capacitor casing process and achieves the goal of improving processing efficiency.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a welding assembly line for a welding sheet type capacitor, including a support plate as a support base, a casing conveying mechanism for assembling capacitors and casings on the support plate, a feeding and discharging component for feeding casings and discharging finished products in cooperation with the casing conveying mechanism on the support plate, and a clamping and gripping component for transferring capacitors at the top of the support plate.

[0005] The feeding and discharging assembly includes a feeding conveyor frame fixedly connected to one side of the top of the support plate. A feeding conveyor belt is sleeved on the inner side of the feeding conveyor frame via a rotating shaft. A feeding conveyor motor is mounted on the outer side of the feeding conveyor frame via a base. A discharging conveyor frame is fixedly connected to the top of the support plate via a bracket. A discharging conveyor belt is sleeved on the inner side of the discharging conveyor frame via a rotating shaft. A discharging motor is mounted on the outer side of the discharging conveyor frame via a base. A discharging cylinder is mounted on the outer end of the discharging conveyor frame away from the discharging motor via a base. A discharging auxiliary hook is fixedly connected to the extended end of the discharging cylinder.

[0006] Preferably, the housing conveying mechanism includes a support chamber fixedly connected to the middle of the top of the support plate, a rotating motor mounted on the bottom of the support chamber via a base, a placement plate rotatably connected to the top of the support chamber, the bottom of the placement plate being connected to the drive end of the rotating motor, a plurality of placement slots being equidistantly formed around the top of the placement plate, and a limiting edge fixedly connected to the top of the support chamber.

[0007] Preferably, the top of the feeding conveyor belt is parallel to the top of the placement plate, and the top of the discharging conveyor belt is parallel to the bottom of the placement slot.

[0008] Preferably, the feeding conveyor and the discharging conveyor are both in contact with the outer surface of the plate at the end closest to it.

[0009] Preferably, the clamping and gripping assembly includes an elevated support frame fixedly connected to the top of the support plate on the side opposite to the discharge conveyor frame. A transverse moving slide rail is fixedly connected to the top of the elevated support frame. A connecting support slide rail is slidably connected to the inner side of the transverse moving slide rail via a slider. Two clamping blocks are slidably connected to the inner side of the connecting support slide rail. A transverse moving cylinder is mounted on the top of the transverse moving slide rail via a base. A clamping cylinder is mounted on one side of the connecting support slide rail via a base.

[0010] Preferably, the extension end of the lateral moving cylinder is connected to the slider inside the lateral moving slide rail, which is slidably connected to the connecting support slide rail, and the extension end of the clamping cylinder is connected to the top of the clamping block near the support chamber.

[0011] By employing the above technical solution, this utility model provides a welding and assembly line for solder-type capacitors, which has at least the following beneficial effects:

[0012] 1. Due to the setting of the feeding and discharging components, this utility model can continuously convey the casing into the casing conveying mechanism, and can also remove the casing-completed capacitor from the casing conveying mechanism and convey it to the next processing equipment.

[0013] 2. Due to the clamping and gripping component, this utility model can clamp and place the capacitor that has just been soldered and attached inside the housing conveying mechanism, thereby connecting the capacitor and the housing and avoiding the need for manual feeding of capacitors.

[0014] 3. Due to the inclusion of a casing conveying mechanism, this utility model can temporarily store casings, provide a supporting location for the connection between the casing and the capacitor, and cooperate with the discharge conveyor frame to realize the discharge and conveying of finished products. Attached Figure Description

[0015] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.

[0016] In the attached diagram:

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a schematic diagram of the rotating motor mounting structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the transverse moving cylinder of this utility model.

[0020] In the diagram: 1. Support plate; 2. Housing conveying mechanism; 21. Support compartment; 22. Rotary motor; 23. Placement plate; 24. Placement slot; 25. Limiting edge;

[0021] 3. Feeding and discharging assembly; 31. Feeding conveyor frame; 32. Feeding conveyor belt; 33. Feeding conveyor motor; 34. Discharging conveyor frame; 35. Discharging conveyor belt; 36. Discharging motor; 37. Discharging cylinder; 38. Discharging auxiliary hook;

[0022] 4. Clamping and gripping component; 41. Heightening support frame; 42. Lateral movement slide rail; 43. Connecting support slide rail; 44. Lateral movement cylinder; 45. Clamping block; 46. Clamping cylinder. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example 1

[0025] Existing capacitor manufacturing equipment requires manual intervention for feeding and unloading the capacitor and casing during the lead wire fabrication process, making the entire process lengthy and complex. Please refer to... Figures 1-3 This embodiment provides a welding and assembly line for solderable capacitors, solving the technical problem of requiring manual intervention in the capacitor casing process. The device includes a support plate 1 serving as a supporting foundation, a casing conveying mechanism 2 for assembling capacitors and casings on the support plate 1, a feeding and discharging assembly 3 that works in conjunction with the casing conveying mechanism 2 for feeding casings and discharging finished products on the support plate 1, and a clamping and gripping assembly 4 for transferring capacitors at the top of the support plate 1. The feeding and discharging assembly 3 feeds and discharges casings and finished products, the casing conveying mechanism 2 provides mounting support for the connection between the capacitor and the casing, and the clamping and gripping assembly 4 transfers the capacitors.

[0026] Existing capacitor processing equipment requires manual intervention to feed and unload the capacitor and casing during the encapsulation process, which makes the entire capacitor lead processing production process lengthy and complicated. The feeding and discharging assembly 3 includes a feeding conveyor frame 31 fixedly connected to one side of the top of the support plate 1. A feeding conveyor belt 32 is sleeved on the inner side of the feeding conveyor frame 31 via a rotating shaft. A feeding conveyor motor 33 is installed on the outer side of the feeding conveyor frame 31 via a base. A discharging conveyor frame 34 is fixedly connected to the top of the support plate 1 via a bracket. A discharging conveyor belt 35 is sleeved on the inner side of the discharging conveyor frame 34 via a rotating shaft. A discharging motor 36 is installed on the outer side of the discharging conveyor frame 34 via a base. A discharging cylinder 37 is installed on the outer side of the discharging conveyor frame 34 away from the discharging motor 36 via a base. A discharging auxiliary hook 38 is fixedly connected to the extended end of the discharging cylinder 37. The discharging auxiliary hook 38 fixedly connected to the extended end of the discharging cylinder 37 can pull the capacitor that is installed inside the placement slot 24 and the housing to the top of the discharging conveyor belt 35.

[0027] To provide support for the connection between the capacitor and the casing and to ensure the finished product can be discharged through rotation, the casing conveying mechanism 2 includes a support chamber 21 fixedly connected to the middle of the top of the support plate 1. A rotating motor 22 is mounted on the bottom of the support chamber 21 via a base. A placement plate 23 is rotatably connected to the top of the support chamber 21. The bottom of the placement plate 23 is connected to the transmission end of the rotating motor 22. Several placement slots 24 are equidistantly formed around the top of the placement plate 23. A limiting edge 25 is fixedly connected to the top of the support chamber 21.

[0028] To facilitate the smooth entry of the casing into the placement slot 24 during material feeding, and to ensure that the finished product enters the top of the discharge conveyor belt 35 during discharge, the top of the feeding conveyor belt 32 is parallel to the top of the placement plate 23, and the top of the discharge conveyor belt 35 is parallel to the bottom of the placement slot 24. The ends of the feeding conveyor frame 31 and the discharge conveyor frame 34 closest to the placement plate 23 are both in contact with its outer surface.

[0029] Example 2

[0030] Based on Example 1, which solved the technical problem of requiring manual intervention in the capacitor casing process, Example 1 still addresses the issue of manually transferring the welded capacitor. Figures 1-3As shown, the specific implementation process is as follows: In order to transfer the soldered capacitor to the placement slot 24, the clamping and gripping assembly 4 includes an ascending support frame 41 fixedly connected to the top of the support plate 1 on the side opposite to the discharge conveyor 34. A transverse moving slide rail 42 is fixedly connected to the top of the ascending support frame 41. A connecting support slide rail 43 is slidably connected to the inner side of the transverse moving slide rail 42 via a slider. Two clamping blocks 45 are slidably connected to the inner side of the connecting support slide rail 43. A transverse moving cylinder 44 is installed at the top of the transverse moving slide rail 42 via a base. A clamping cylinder 46 is installed on one side of the connecting support slide rail 43 via a base. The extension end of the transverse moving cylinder 44 is slidably connected to the slider inside the transverse moving slide rail 42 via the connecting support slide rail 43. The extension end of the clamping cylinder 46 is connected to the top of the clamping block 45 near the support chamber 21. The horizontal position of the connecting support slide rail 43 is adjusted by the horizontal moving cylinder 44, and the clamping and releasing are achieved by the clamping cylinder 46. When the clamping block 45 is above the placement slot 24, the clamping block 45 is released by the clamping cylinder 46. At that time, the capacitor clamped by the clamping block 45 will fall into the housing inside the placement slot 24. Since the distance between the clamping block 45 and the top of the placement slot 24 is not far, the capacitor will not fall out of the placement slot 24 when it falls.

[0031] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tab-type capacitor solder assembly line comprising a support plate (1) as a support base, characterized in that: The support plate (1) is provided with a casing conveying mechanism (2) for assembling capacitors and casings. The support plate (1) is provided with a feeding and discharging assembly (3) for feeding casings and discharging finished products in cooperation with the casing conveying mechanism (2). The top of the support plate (1) is provided with a clamping and gripping assembly (4) for transferring capacitors. The feeding and discharging assembly (3) includes a feeding conveyor frame (31) fixedly connected to one side of the top of the support plate (1). The inner side of the feeding conveyor frame (31) is connected to a feeding conveyor belt (32) through a rotating shaft. The outer side of the feeding conveyor frame (31) is connected to a feeding conveyor motor (33) through a base. The top of the support plate (1) is fixedly connected to a discharging conveyor frame (34) through a bracket. The inner side of the discharging conveyor frame (34) is connected to a discharging conveyor belt (35) through a rotating shaft. The outer side of the discharging conveyor frame (34) is connected to a discharging motor (36) through a base. The outer end of the discharging conveyor frame (34) away from the discharging motor (36) is connected to a discharging cylinder (37) through a base. The extended end of the discharging cylinder (37) is fixedly connected to a discharging auxiliary hook (38).

2. A lug type capacitor solder assembly line according to claim 1, wherein: The housing conveying mechanism (2) includes a support chamber (21) fixedly connected to the middle of the top of the support plate (1). A rotating motor (22) is installed at the bottom of the support chamber (21) via a base. A placement plate (23) is rotatably connected to the top of the support chamber (21). The bottom of the placement plate (23) is connected to the transmission end of the rotating motor (22). Several placement slots (24) are equidistantly provided around the top of the placement plate (23). A limiting edge (25) is fixedly connected to the top of the support chamber (21).

3. A lug type capacitor solder assembly line according to claim 2, characterized in that: The top of the feeding conveyor belt (32) is parallel to the top of the placement plate (23), and the top of the discharging conveyor belt (35) is parallel to the bottom of the placement slot (24).

4. A lug type capacitor solder assembly line according to claim 2, wherein: The feed conveyor (31) and the discharge conveyor (34) are both attached to the outer surface of the placement plate (23) at the end of the feed conveyor (31).

5. The lug type capacitor solder assembly line according to claim 1, wherein: The clamping and gripping assembly (4) includes an elevation support frame (41) fixedly connected to the top of the support plate (1) and the side opposite to the discharge conveyor frame (34). The top of the elevation support frame (41) is fixedly connected to a transverse moving slide rail (42). The inner side of the transverse moving slide rail (42) is slidably connected to a connecting support slide rail (43) via a slider. The inner side of the connecting support slide rail (43) is slidably connected to two clamping blocks (45). The top of the transverse moving slide rail (42) is mounted with a transverse moving cylinder (44) via a base. The side of the connecting support slide rail (43) is mounted with a clamping cylinder (46) via a base.

6. A lug type capacitor solder assembly line according to claim 5, wherein: The extension end of the transverse moving cylinder (44) is connected to the slider inside the transverse moving slide rail (42) and the connecting support slide rail (43). The extension end of the clamping cylinder (46) is connected to the top of the clamping block (45) near the support chamber (21).

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