High-precision slicing machine for high polymer material production and processing

By introducing a bidirectional motor and a double cylinder positioning system, as well as a detachable fixed base and clamping block structure, into a high-precision slicing machine for polymer material production and processing, the problems of low position adjustment accuracy and difficult tool replacement for polymer materials have been solved, achieving higher slicing accuracy and equipment stability.

CN224144744UActive Publication Date: 2026-04-21JIANGSU YIERMAN NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU YIERMAN NEW MATERIAL CO LTD
Filing Date
2025-05-28
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing high-precision slicing machines for polymer material production and processing require manual adjustment of the material position when dealing with polymer materials of different sizes, resulting in low precision and high maintenance difficulty after the cutting tools are damaged.

Method used

The position of the movable block is controlled by a bidirectional motor, and the material is precisely positioned by a combination of a double cylinder and a pusher. A detachable fixed base and a clamping block are set to hold the glass blade. Stainless steel slicing plates and clamping blocks are used, and a limiting structure is added to improve stability and accuracy.

Benefits of technology

It improves the slicing accuracy and stability of the slicer, simplifies the tool replacement process, reduces maintenance difficulty, and extends the service life of the equipment.

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Abstract

The utility model belongs to the technical field of high polymer material production slicing, and particularly relates to a high-precision slicing machine for high polymer material production and processing, which comprises a workbench, the top of the workbench is fixedly connected with a fixed frame, and the side wall of the fixed frame is rotatably connected with a screw rod; a bidirectional motor is arranged at the end part of the screw rod; the side wall of the lead screw is in threaded connection with a movable block. A first limiting block is fixedly connected to the bottom of the movable block, and a first limiting groove is formed in the top of the workbench. The side wall of the movable block is fixedly connected with a duplex air cylinder, and the output end of the duplex air cylinder is fixedly connected with a push block. A slicing plate is fixedly connected to the side wall of the movable block; the bidirectional motor is arranged to control the position of the movable block, so that high polymer materials are roughly conveyed to a preset position, the duplex air cylinder and the push block are arranged to carry out position fine adjustment on the high polymer materials placed on the top of the slicing plate, and therefore the slicing precision of the slicing machine is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of polymer material production and slicing technology, specifically a high-precision slicing machine for polymer material production and processing. Background Technology

[0002] Polymer materials are classified into natural polymer materials and synthetic polymer materials according to their source. Among them, synthetic polymer materials mainly refer to three major synthetic materials: plastics, synthetic rubber and synthetic fibers. In addition, they also include adhesives, coatings and various functional polymer materials. They have properties that natural polymer materials do not have or are superior to, such as lower density, higher mechanical properties, wear resistance, corrosion resistance and electrical insulation.

[0003] Existing high-precision slicing machines for polymer material production and processing mostly use multiple components, such as clamping components and slicing components, to slice polymer materials. However, during the slicing process, because the positions of the clamping components and slicing components are relatively fixed, when dealing with polymer materials of different sizes, the operator needs to manually adjust the position of the polymer material, resulting in low precision.

[0004] Therefore, this utility model provides a high-precision slicing machine for polymer material production and processing. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A high-precision slicing machine for polymer material production and processing, comprising a worktable, a fixed frame fixedly connected to the top of the worktable, and a lead screw rotatably connected to the side wall of the fixed frame; a bidirectional motor is provided at the end of the lead screw; a movable block is threadedly connected to the side wall of the lead screw; a first limiting block is fixedly connected to the bottom of the movable block; a first limiting groove is provided on the top of the worktable, and the first limiting groove is set to correspond to the size and position of the first limiting block; a double cylinder is fixedly connected to the side wall of the movable block, and a push block is fixedly connected to the output end of the double cylinder; a slicing plate is fixedly connected to the side wall of the movable block; through the above structure, the bidirectional motor controls the position of the movable block, thereby roughly transporting the polymer material to a predetermined position, and the double cylinder and push block finely adjust the position of the polymer material placed on the top of the slicing plate, thereby improving the slicing accuracy of the slicing machine.

[0007] Preferably, a slicing stage is fixedly connected to the top of the worktable; a hydraulic cylinder is fixedly connected to the top of the slicing stage, and a fixed base is fixedly connected to the output end of the hydraulic cylinder; a screw is fixedly connected to the side wall of the fixed base, two screws are arranged correspondingly, and nuts are threaded onto the side walls of the two screws; a locking block is provided on the side wall of the fixed base; a glass blade is provided between the fixed base and the locking block; through the above structure, the fixed base and the locking block clamp the glass blade, thereby making the glass blade easy to disassemble, improving the flexibility of the slicer, helping to solve the problem of quick replacement after blade damage, and reducing the maintenance difficulty of the device.

[0008] Preferably, a clamping cylinder is fixedly connected to the side wall of the push block, and the two clamping cylinders are arranged correspondingly; a clamping block is fixedly connected to the output end of the clamping cylinder; a second limiting block is fixedly connected to the side wall of the clamping block, and a second limiting groove is opened on the side wall of the push block, and the position and size of the second limiting groove correspond to the position and size of the second limiting block; through the above structure, the clamping cylinder and the clamping block clamp the polymer material, thereby preventing the polymer material from shifting during slicing and movement; the second limiting block and the second limiting groove limit the position of the clamping block, thereby preventing the position of the clamping block from shifting, improving the stability of the polymer material slicer, and helping to extend the service life of the slicer.

[0009] Preferably, a third limiting block is fixed to the side wall of the pusher, and the two third limiting blocks are arranged correspondingly; a third limiting groove is opened on the side wall of the slicing plate, and the two third limiting grooves are respectively set to correspond to the size and position of the third limiting block; through the above structure, the third limiting block and the third limiting groove restrict the movement posture of the pusher, thereby preventing the pusher from deviating during movement, improving the stability of the slicer, and helping to improve the slicing accuracy.

[0010] Preferably, clamping teeth are fixed to the sidewall of the clamping block, and multiple clamping teeth are arranged in a linear array. Through the above structure, the clamping teeth are arranged to contact the surface of the polymer material, which reduces the contact area between the device components and the polymer material, increases the pressure on the contact surface, helps to maintain the positional stability of the polymer material, and improves the slicing accuracy.

[0011] Preferably, a gasket is fixedly attached to the side wall of the fixing base; a gasket is fixedly attached to the side wall of the clamping block; the gasket is made of plastic; through the above structure, the gasket replaces the fixing base and the clamping block in contact with the surface of the glass blade, thereby avoiding damage to the glass blade under the clamping of the fixing base and the clamping block, which helps to improve the stability of the glass blade and reduce the risk of damage to the glass blade under force.

[0012] Preferably, the slicing plate, clamping block, and clamping teeth are made of stainless steel. By using stainless steel for the slicing plate, clamping block, and clamping teeth, corrosion can be avoided, reducing the risk of contamination from polymer materials.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The high-precision slicing machine for polymer material production and processing described in this utility model uses a bidirectional motor to control the position of the movable block, thereby transporting the polymer material to a predetermined position. A double cylinder and a pusher are used to fine-tune the position of the polymer material placed on top of the slicing plate, thereby improving the slicing accuracy of the slicing machine.

[0015] 2. The high-precision slicing machine for polymer material production and processing described in this utility model, by setting a fixed base and a clamping block to hold the glass blade, makes the glass blade easy to disassemble, improves the flexibility of the slicing machine, helps to solve the problem of quick replacement after blade damage, and reduces the maintenance difficulty of the device. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a schematic diagram of the slicing stage in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the fixed base in this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the workbench in this utility model;

[0021] Figure 5 This is a schematic diagram of the slicing plate in this utility model;

[0022] Figure 6 This is a schematic diagram of the clamping block in this utility model.

[0023] In the diagram: 1. Workbench; 11. Fixed frame; 12. Lead screw; 13. Bidirectional motor; 14. Movable block; 15. First limit block; 16. First limit groove; 17. Double cylinder; 18. Slicing plate; 19. Push block; 2. Slicing stage; 21. Hydraulic cylinder; 22. Fixed base; 23. Screw; 24. Glass blade; 25. Clamping block; 26. Nut; 3. Clamping cylinder; 31. Clamping block; 32. Second limit block; 33. Second limit groove; 4. Third limit block; 41. Third limit groove; 5. Clamping teeth; 6. Gasket. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Specific implementation examples are given below.

[0026] like Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown in the figure, a high-precision slicing machine for polymer material production and processing according to an embodiment of the present invention includes a worktable 1, a fixed frame 11 fixedly connected to the top of the worktable 1, and a lead screw 12 rotatably connected to the side wall of the fixed frame 11; a bidirectional motor 13 is provided at the end of the lead screw 12; a movable block 14 is threadedly connected to the side wall of the lead screw 12; a first limiting block 15 is fixedly connected to the bottom of the movable block 14; a first limiting groove 16 is provided on the top of the worktable 1, and the first limiting groove 16 is set to correspond to the size and position of the first limiting block 15; a double cylinder 17 is fixedly connected to the side wall of the movable block 14, and a push block 19 is fixedly connected to the output end of the double cylinder 17; a slicing plate 18 is fixedly connected to the side wall of the movable block 14; during operation, the operator can place the polymer material to be sliced ​​on the top of the slicing plate 18, and move the slicing plate 18 and the material on top to a predetermined position by driving the bidirectional motor 13. During the process, whenever the bidirectional motor 13 fixed to the top of the worktable 1 is driven, the lead screw 12, which is fixed to the output end of the bidirectional motor 13 and rotatably connected to the fixed frame 11, will rotate. At this time, since the movable block 14 is limited by the first limiting block 15 and the first limiting groove 16, the lead screw 12 can connect itself with the threaded connection of the movable block 14 to move the movable block 14. At the same time, whenever the slicing plate 18 fixed to the side wall of the movable block 14 and its top material move to the approximate position, the operator can drive the double cylinder 17 to fine-tune the position of the push block 19 until the material is pushed to the predetermined position. Through the above structure, the bidirectional motor 13 controls the position of the movable block 14, thereby transporting the polymer material to the predetermined position. The double cylinder 17 and the push block 19 fine-tune the position of the polymer material placed on the top of the slicing plate 18, thereby improving the slicing accuracy of the slicing machine.

[0027] like Figure 2 and Figure 3As shown, a slicing table 2 is fixedly connected to the top of the workbench 1; a hydraulic cylinder 21 is fixedly connected to the top of the slicing table 2, and a fixed base 22 is fixedly connected to the output end of the hydraulic cylinder 21; a screw 23 is fixedly connected to the side wall of the fixed base 22, the two screws 23 are arranged correspondingly, and nuts 26 are threadedly connected to the side walls of the two screws 23; a locking block 25 is provided on the side wall of the fixed base 22; a glass blade 24 is provided between the fixed base 22 and the locking block 25; during operation, the operator can place the glass blade 24 between the fixed base 22 and the locking block 25, and fix the glass blade 24 between the fixed base 22 and the locking block 25 by means of the threaded connection between the screw 23 and the nut 26. The slicing stage 2 serves to fix the hydraulic cylinder 21. Whenever the polymer material moves to the predetermined position, the operator can drive the hydraulic cylinder 21 to control the height of the glass blade 24 until the slicing action is completed. When the glass blade 24 is damaged, the operator can remove the nut 26 to disconnect the connection between the fixing base 22 and the locking block 25, thereby removing the glass blade 24 and replacing it. Through the above structure, the fixing base 22 and the locking block 25 are set to hold the glass blade 24, which makes the glass blade 24 easy to remove, improves the flexibility of the slicing machine, helps to solve the problem of quick replacement after blade damage, and reduces the maintenance difficulty of the device.

[0028] like Figure 5 and Figure 6 As shown, a clamping cylinder 3 is fixedly connected to the side wall of the push block 19, and the two clamping cylinders 3 are arranged correspondingly; a clamping block 31 is fixedly connected to the output end of the clamping cylinder 3; a second limiting block 32 is fixedly connected to the side wall of the clamping block 31, and a second limiting groove 33 is opened on the side wall of the push block 19, and the position and size of the second limiting groove 33 correspond to the second limiting block 32; during operation, the operator can drive the two clamping cylinders 3 to make the two clamping blocks 31 fixed to the output end of the clamping cylinders 3 contact the side wall of the polymer material, thereby clamping the polymer material on the top of the slicing plate 18. The second limiting block 32, fixed to the side wall of the clamping block 31, is always in contact with the side wall of the second limiting groove 33. The second limiting block 32 and the second limiting groove 33 can limit the position of the clamping block 31 through contact. With the above structure, the clamping cylinder 3 and the clamping block 31 are set to clamp the polymer material, thereby preventing the polymer material from shifting during slicing and movement. The second limiting block 32 and the second limiting groove 33 limit the position of the clamping block 31, thereby preventing the position of the clamping block 31 from shifting, improving the stability of the polymer material slicer and helping to extend the service life of the slicer.

[0029] like Figure 6As shown, a third limiting block 4 is fixedly connected to the side wall of the push block 19, and the two third limiting blocks 4 are arranged correspondingly; a third limiting groove 41 is opened on the side wall of the slicing plate 18, and the two third limiting grooves 41 are respectively set to correspond to the size and position of the third limiting block 4; during operation, whenever the push block 19 moves under the action of the double cylinder 17, the two third limiting blocks 4 fixed to the side wall of the push block 19 respectively contact the side wall of the third limiting groove 41, and the third limiting block 4 and the third limiting groove 41 can restrict the movement of the push block 19 through contact; through the above structure, the third limiting block 4 and the third limiting groove 41 are set to restrict the movement posture of the push block 19, thereby preventing the push block 19 from deviating during the movement, improving the stability of the slicer, and helping to improve the slicing accuracy.

[0030] like Figure 6 As shown, clamping teeth 5 are fixed to the side wall of the clamping block 31, and multiple clamping teeth 5 are arranged in a linear array. During operation, whenever the clamping block 31 moves toward the polymer material under the action of the clamping cylinder 3, the multiple clamping teeth 5 fixed to the side wall of the clamping block 31 will first contact the surface of the polymer material. Through the above structure, the clamping teeth 5 are set to contact the surface of the polymer material, which reduces the contact area between the device components and the polymer material, increases the pressure on the contact surface, helps to maintain the positional stability of the polymer material, and improves the slicing accuracy.

[0031] like Figure 3 As shown, a gasket 6 is fixedly attached to the side wall of the fixed base 22; a gasket 6 is fixedly attached to the side wall of the clamping block 25; the gasket 6 is made of plastic; during operation, whenever the fixed base 22 and the clamping block 25 fix the glass blade 24 between them, the two gaskets fixed to the side walls of the fixed base 22 and the clamping block 25 respectively contact the two side walls of the glass blade 24. The plastic gasket 6 can improve the contact relationship between the glass blade 24 and the fixed base 22 and the clamping block 25 by deforming under force; through the above structure, the gasket 6 replaces the fixed base 22 and the clamping block 25 in contact with the surface of the glass blade 24, thereby avoiding damage to the glass blade 24 under the clamping of the fixed base 22 and the clamping block 25, which helps to improve the stability of the glass blade 24 and reduce the risk of damage to the glass blade 24 under force.

[0032] like Figure 6 As shown, the slicing plate 18, clamping block 31, and clamping teeth 5 are made of stainless steel. During operation, the use of stainless steel in the slicing plate 18, clamping block 31, and clamping teeth 5 can take advantage of the high strength and strong corrosion resistance of stainless steel. Through the above, the slicing plate 18, clamping block 31, and clamping teeth 5 are made of stainless steel, thereby avoiding rust on the slicing plate 18, clamping block 31, and clamping teeth 5 and reducing the risk of contamination from polymer materials.

[0033] During operation, the operator places the polymer material to be sliced ​​on top of the slicing plate 18 and moves the slicing plate 18 and its top material to a predetermined position by driving the bidirectional motor 13. During this process, whenever the bidirectional motor 13, fixed to the top of the worktable 1, is driven, the lead screw 12, which is fixed to the output end of the bidirectional motor 13 and rotatably connected to the fixed frame 11, will rotate. At this time, because the movable block 14 is limited by the first limiting block 15 and the first limiting groove 16, the lead screw 12 can connect itself to the movable block 14 via a threaded connection, causing the movable block 14 to move. Simultaneously, whenever the slicing plate 18, fixed to the side wall of the movable block 14, and its top material move to a predetermined position... When positioning, the operator can drive the double cylinder 17 to fine-tune the position of the pusher block 19 until the material is pushed to the predetermined position. The operator can then place the glass blade 24 between the fixed base 22 and the locking block 25, and fix the glass blade 24 between the fixed base 22 and the locking block 25 using the threaded connection between the screw 23 and the nut 26. The slicing stage 2 acts as a fixation mechanism for the hydraulic cylinder 21. Each time the polymer material moves to the predetermined position, the operator can drive the hydraulic cylinder 21 to control the height of the glass blade 24 until the slicing action is completed. If the glass blade 24 is damaged, the operator can remove the nut 26 to disconnect the connection between the fixed base 22 and the locking block 25, thereby removing the glass blade 24. After the glass blade 24 is removed and replaced, the operator can drive two clamping cylinders 3 to make the two clamping blocks 31 fixed to the output end of the clamping cylinders 3 contact the side wall of the polymer material, thereby clamping the polymer material on the top of the slicing plate 18. During the process, the second limiting block 32 fixed to the side wall of the clamping block 31 always contacts the side wall of the second limiting groove 33. The second limiting block 32 and the second limiting groove 33 can limit the position of the clamping block 31 through contact. Whenever the push block 19 moves under the action of the double cylinder 17, the two third limiting blocks 4 fixed to the side wall of the push block 19 respectively contact the side wall of the third limiting groove 41. The third limiting blocks 4 and the third limiting groove 41 can be connected through contact. The contact method restricts the movement of the push block 19. Whenever the clamping block 31 moves toward the polymer material under the action of the clamping cylinder 3, the multiple clamping teeth 5 fixed on the side wall of the clamping block 31 will first contact the surface of the polymer material. Whenever the fixing base 22 and the clamping block 25 fix the glass blade 24 between them, the two fixed on the side walls of the fixing base 22 and the clamping block 25 will respectively contact the two side walls of the glass blade 24. The plastic gasket 6 can improve the contact relationship between the glass blade 24 and the fixing base 22 and the clamping block 25 by deforming under force. The stainless steel slicing plate 18, clamping block 31 and clamping teeth 5 can take advantage of the high strength and strong corrosion resistance of stainless steel.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-precision slicing machine for polymer material production and processing, comprising a worktable (1), characterized in that: A fixed frame (11) is fixedly connected to the top of the workbench (1), and a lead screw (12) is rotatably connected to the side wall of the fixed frame (11); a bidirectional motor (13) is provided at the end of the lead screw (12); a movable block (14) is threadedly connected to the side wall of the lead screw (12); a first limiting block (15) is fixedly connected to the bottom of the movable block (14), and a first limiting groove (16) is provided on the top of the workbench (1), and the first limiting groove (16) is set to correspond to the size and position of the first limiting block (15); a double cylinder (17) is fixedly connected to the side wall of the movable block (14), and a push block (19) is fixedly connected to the output end of the double cylinder (17); a slicing plate (18) is fixedly connected to the side wall of the movable block (14).

2. The high-precision slicing machine for polymer material production and processing according to claim 1, characterized in that: A slicing table (2) is fixedly connected to the top of the worktable (1); a hydraulic cylinder (21) is fixedly connected to the top of the slicing table (2), and a fixed base (22) is fixedly connected to the output end of the hydraulic cylinder (21); a screw (23) is fixedly connected to the side wall of the fixed base (22), two screws (23) are arranged in a corresponding manner, and nuts (26) are threadedly connected to the side walls of the two screws (23); a locking block (25) is provided on the side wall of the fixed base (22); a glass blade (24) is provided between the fixed base (22) and the locking block (25).

3. The high-precision slicing machine for polymer material production and processing according to claim 1, characterized in that: A clamping cylinder (3) is fixedly connected to the side wall of the push block (19), and the two clamping cylinders (3) are arranged in a corresponding manner; a clamping block (31) is fixedly connected to the output end of the clamping cylinder (3); a second limiting block (32) is fixedly connected to the side wall of the clamping block (31), and a second limiting groove (33) is opened on the side wall of the push block (19), and the position and size of the second limiting groove (33) are set to correspond to the second limiting block (32).

4. The high-precision slicing machine for polymer material production and processing according to claim 3, characterized in that: A third limiting block (4) is fixedly connected to the side wall of the push block (19), and the two third limiting blocks (4) are arranged in a corresponding manner; a third limiting groove (41) is opened on the side wall of the slice plate (18), and the two third limiting grooves (41) are respectively set to the size and position of the third limiting block (4).

5. The high-precision slicing machine for polymer material production and processing according to claim 3, characterized in that: Clamping teeth (5) are fixed to the side wall of the clamping block (31), and the plurality of clamping teeth (5) are arranged in a linear array.

6. The high-precision slicing machine for polymer material production and processing according to claim 2, characterized in that: A gasket (6) is fixedly attached to the side wall of the fixed base (22); a gasket (6) is fixedly attached to the side wall of the locking block (25); the gasket (6) is made of plastic.

7. The high-precision slicing machine for polymer material production and processing according to claim 1, characterized in that: The slicing plate (18), clamping block (31), and clamping teeth (5) are made of stainless steel.