Terminal assembling device with automatic feeding structure

Abstract

The utility model provides a terminal assembling device with an automatic feeding structure, which comprises an L-shaped terminal feeding vibration disc, a discharge port of the L-shaped terminal feeding vibration disc leads to a feeding area, a U-shaped terminal feeding straight vibrator is mounted in the feeding area, and a terminal carrier is mounted in the feeding area. And material pushing air cylinders are fixedly installed on the two sides of the robot installation clamp, carrier clamping rods are connected to the lower ends of the material pushing air cylinders, the carrier clamping rods and the terminal carriers are matched to enter the first injection mold and the second injection mold for injection molding, and a material pushing clamping plate is fixedly connected to the front end of the robot installation clamp. According to the utility model, the L-shaped terminal feeding vibration disc and the U-shaped terminal feeding vibration disc are arranged to carry out automatic feeding on the feeding area of the equipment, and the terminal in-place detection photoelectric device is arranged, so that compared with the prior art, a large number of repeated manual feeding processes are reduced, manpower resources can be reasonably distributed, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of injection molding technology, specifically to a terminal assembly device with an automatic feeding structure. Background Technology

[0002] The PP-OR001-44 product is used to form a key receiver for an ignition switch socket. This receiver controls the flow of current by inserting and turning the key, thereby controlling the ignition system. When the key is inserted into the ignition switch and turned, current flows through the ignition coil, generating a high-voltage current that ignites the fuel-air mixture, enabling the engine to operate normally. The ignition switch not only controls the ignition circuit but also the alternator magnetic field circuit, starts the engine, and supplies power to the vehicle's electrical systems. It features an automatic steering wheel locking function when the key is removed, provides control identification signals to the electronic control system, and is equipped with a device to prevent repeated starting, avoiding damage to the starter motor and engine flywheel.

[0003] Currently, the production line for this product uses manual feeding, where terminals are placed into the terminal carrier. This method has low production efficiency and is prone to errors such as missing or incorrect placement, which increases the defect rate and affects production efficiency. In addition, the high intensity of manual labor is detrimental to the health of employees. Utility Model Content

[0004] The purpose of this invention is to provide a terminal assembly device with an automatic feeding structure to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A terminal assembly device with an automatic feeding structure includes:

[0007] The L-shaped terminal feeding vibratory feeder has an outlet that leads to the feeding area. A U-shaped terminal feeding vibratory feeder is installed in the feeding area, and a terminal carrier is installed in the feeding area.

[0008] A robot mounting fixture is provided, with pusher cylinders fixedly mounted on both sides. The lower end of each pusher cylinder is connected to a cylinder pusher rod. The cylinder pusher rod cooperates with a terminal carrier to enter the first injection mold and the second injection mold for injection molding. A pusher clamping plate is fixedly connected to the front end of the robot mounting fixture.

[0009] Preferably, the terminal carrier has mounting holes, in which L-shaped terminal pressing material supplied by an L-shaped terminal feeding vibratory feeder and U-shaped terminal support material supplied by a U-shaped terminal feeding direct vibration are installed.

[0010] Preferably, the terminal carrier has a clamping hole, which cooperates with the clamping mechanism of the robot mounting fixture to move the terminal carrier.

[0011] Preferably, finished product unloading cylinders are installed on both sides of the front end of the pusher clamp.

[0012] Preferably, a terminal positioning detection photoelectric sensor is installed in the feeding area.

[0013] Preferably, the pushing cylinder is fixedly installed above the first mounting plate on both sides of the robot mounting fixture.

[0014] Preferably, a second mounting plate is fixedly connected below the first mounting plate, and a clamping mechanism is installed above the second mounting plate.

[0015] Preferably, a feeding cylinder is fixedly installed above the feeding area, and the output end of the feeding cylinder is respectively aligned with the discharge port of the U-shaped terminal feeding direct vibratory and the L-shaped terminal feeding vibratory plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention features an L-shaped terminal feeding vibratory feeder and a U-shaped terminal feeding direct vibratory feeder for automatic feeding in the equipment's feeding area. It also includes a terminal positioning photoelectric sensor. Compared to existing technologies, this invention reduces a significant amount of repetitive manual feeding, allowing for more efficient allocation of human resources and improved production efficiency.

[0018] This invention features two injection molds, and a feeding device that simultaneously processes two products, thereby improving production efficiency. The simultaneous operation of the two injection molds doubles the output of the equipment. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the automatic feeding structure of this utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of the injection molding structure of this utility model;

[0021] Figure 3 This is a detailed diagram showing the cooperation between the carrier clamp rod and the terminal carrier of this utility model.

[0022] In the diagram: 1-L-type terminal feeding vibratory feeder; 2-Terminal carrier; 201-Feeding area; 202-Clamping hole; 203-Feeding cylinder; 3-U-type terminal feeding direct vibration; 4-L-type open terminal pressing; 5-U-type open terminal support; 6-Terminal positioning detection photoelectric sensor; 7-Robot mounting fixture; 8-Pushing cylinder; 801-Cylinder push rod; 9-Carrier clamping rod; 901-Clamping mechanism; 10-Pushing clamping plate; 11-First injection mold; 12-Second injection mold; 13-Finished product unloading cylinder; 1301-Reinforcing component; 14-OR001-44 Finished product; 15-Mold core; 16-Clamping component; 17-First mounting plate; 18-Second mounting plate; 19-Limiting component. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example:

[0025] Please see Figures 1 to 2 This utility model provides a technical solution:

[0026] A terminal assembly device with an automatic feeding structure includes:

[0027] L-shaped terminal feeding vibratory feeder 1, the outlet of the L-shaped terminal feeding vibratory feeder 1 is connected to the feeding area 201, a U-shaped terminal feeding direct vibratory feeder 3 is installed in the feeding area 201, and a terminal carrier 2 is installed in the feeding area 201;

[0028] The robot mounting fixture 7 has pusher cylinders 8 fixedly mounted on both sides. The lower end of the pusher cylinder 8 is connected to a cylinder push rod 801. The cylinder push rod 801 cooperates with the terminal carrier 2 to enter the first injection mold 11 and the second injection mold 12 for injection molding. The front end of the robot mounting fixture 7 is fixedly connected to a pusher clamping plate 10.

[0029] In this embodiment, an L-shaped terminal feeding vibratory feeder 1 and a U-shaped terminal feeding direct vibratory feeder 3 are installed outside the feeding area 201. They can continuously supply materials to the feeding area 201. The L-shaped terminal feeding vibratory feeder 1 and the U-shaped terminal feeding direct vibratory feeder 3 load 5 L-shaped terminal pressing materials 4 and 2 U-shaped terminal supporting materials 5 into the terminal carrier 2 at a certain interval. At the same time, a terminal positioning detection photoelectric sensor 6 is installed in the feeding area 201. After the terminal is detected and loaded, the feeding stops, thus completing the automatic feeding of the equipment and saving a lot of repetitive manual labor.

[0030] In this embodiment, the robot installation fixture 7 is activated in conjunction with the pusher cylinder 8 and the clamping mechanism 901 below, driving the carrier clamping rod 9 to extend into the clamping hole 202 of the terminal carrier 2, thereby clamping the terminal carrier 2. The terminal carrier 2 is then moved above the first injection mold 11 and the second injection mold 12. The pusher cylinder 8 drives the carrier clamping rod 9 and the cylinder pusher rod 801 downward into the first injection mold 11 and the second injection mold 12, aligning with the mold core 15 inside the injection mold. Then, injection molding is started to perform injection molding. By having two injection molds working simultaneously and using fully automated production, the production efficiency of the equipment reaches 12 seconds / PCS, which is a significant improvement compared to the previous generation of equipment.

[0031] Specifically, the terminal carrier 2 has mounting holes, in which L-shaped terminal pressing material 4 supplied by L-shaped terminal feeding vibratory plate 1 and U-shaped terminal support material 5 supplied by U-shaped terminal feeding direct vibratory plate 3 are installed.

[0032] Specifically, the terminal carrier 2 is provided with a clamping hole 202, which cooperates with the clamping mechanism 901 of the robot mounting fixture 7 to move the terminal carrier 2.

[0033] In this embodiment, after injection molding, the OR001-44 finished product 14 is removed from the injection mold by the clamping member 16 connected to the front end of the finished product unloading cylinder 13. In order to prevent the unloading cylinder 13 from detaching from the finished product, a reinforcing member is provided between the unloading cylinder 13 and the pusher clamping plate 10. After the finished product is removed, it enters the subsequent process assembly to form an ignition switch base key receiver.

[0034] Specifically, finished product unloading cylinders 13 are installed on both sides of the front end of the pusher clamp 10.

[0035] Specifically, a terminal positioning detection photoelectric sensor 6 is installed in the feeding area 201.

[0036] Specifically, the pusher cylinder 8 is fixedly installed on the first mounting plate 17 on both sides of the robot mounting fixture 7.

[0037] Specifically, a second mounting plate 18 is fixedly connected below the first mounting plate 17, and a clamping mechanism 901 is installed above the second mounting plate.

[0038] Specifically, a feeding cylinder 203 is fixedly installed above the feeding area 201, and the output end of the feeding cylinder 203 is respectively aligned with the discharge port of the U-shaped terminal feeding direct vibrator 3 and the L-shaped terminal feeding vibratory plate 1.

[0039] In use, this utility model uses an L-shaped terminal feeding vibratory plate 1 and a U-shaped terminal feeding direct vibratory plate 3 to feed five L-shaped terminal pressing materials 4 and two U-shaped terminal supporting materials 5 into the terminal carrier 2 at certain intervals. After the terminal is fully loaded, the terminal positioning photoelectric sensor 6 detects the terminal and stops feeding. The robot installation fixture 7 is started to work with the pushing cylinder 8 and the clamping mechanism 901 to drive the carrier clamping rod 9 and the cylinder push rod 801 to extend into the clamping hole 202 of the terminal carrier 2 to clamp the terminal carrier 2. Then the terminal carrier 2 is moved above the first injection mold 11 and the second injection mold 12. The pushing cylinder 8 drives the carrier clamping rod 9 to enter the mold core 15 of the first injection mold 11 and the second injection mold 12 for injection molding. After injection molding, the finished product is taken out by the clamping part 16 of the finished product unloading cylinder 13 and enters the subsequent process.

[0040] All other parts of this utility model not described herein are the same as existing technologies, or are known technologies, or can be implemented using existing technologies, and will not be described in detail here.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A terminal assembly device with an automatic feeding structure, characterized in that, include: L-shaped terminal feeding vibratory feeder (1), the outlet of the L-shaped terminal feeding vibratory feeder (1) leads to the feeding area (201), a U-shaped terminal feeding direct vibratory feeder (3) is installed in the feeding area (201), and a terminal carrier (2) is installed in the feeding area (201); A robot mounting fixture (7) is provided, with pusher cylinders (8) fixedly mounted on both sides of the robot mounting fixture (7). The lower end of the pusher cylinder (8) is connected to a cylinder push rod (801). The cylinder push rod (801) cooperates with the terminal carrier (2) to enter the first injection mold (11) and the second injection mold (12) for injection molding. The front end of the robot mounting fixture (7) is fixedly connected to a pusher clamping plate (10).

2. The terminal assembly device with automatic feeding structure according to claim 1, characterized in that: The terminal carrier (2) has an installation hole, in which an L-shaped terminal pressing material (4) supplied by an L-shaped terminal feeding vibratory plate (1) and a U-shaped terminal support material (5) supplied by a U-shaped terminal feeding direct vibration plate (3) are installed.

3. The terminal assembly device with automatic feeding structure according to claim 1, characterized in that: The terminal carrier (2) is provided with a clamping hole (202), which cooperates with the clamping mechanism (901) of the robot mounting fixture (7) to move the terminal carrier (2).

4. The terminal assembly device with automatic feeding structure according to claim 1, characterized in that: Finished product unloading cylinders (13) are installed on both sides of the front end of the pusher clamp (10).

5. The terminal assembly device with automatic feeding structure according to claim 1, characterized in that: A terminal positioning detection photoelectric sensor (6) is installed in the feeding area (201).

6. The terminal assembly device with automatic feeding structure according to claim 1, characterized in that: The pusher cylinder (8) is fixedly installed on the first mounting plate (17) on both sides of the robot mounting fixture (7).

7. The terminal assembly device with automatic feeding structure according to claim 1, characterized in that: A second mounting plate (18) is fixedly connected below the first mounting plate (17), and a clamping mechanism (901) is installed above the second mounting plate.

8. The terminal assembly device with automatic feeding structure according to claim 1, characterized in that: A feeding cylinder (203) is fixedly installed above the feeding area (201). The output end of the feeding cylinder (203) is aligned with the discharge port of the U-shaped terminal feeding direct vibrator (3) and the L-shaped terminal feeding vibratory plate (1).

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