Fiber edge cutting and collecting device for gel coat flat plate processing
By designing a fiber trimming and collection device for gelcoat flat processing, automated material collection was achieved, solving the problem of low efficiency of manual collection in existing technologies, reducing labor intensity and saving costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LIAOCHENG XINXIN COMPOSITE MATERIAL CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-04-21
AI Technical Summary
In the current process of cutting edges on gelcoat flatbeds, the efficiency of edge collection is low, manual operation is required, the labor intensity is high, and it cannot meet the needs of use.
Design a fiber trimming and collection device for gelcoat flat processing, including a frame, conveying roller, trimming roller and collection components. The device utilizes moving components and self-adjusting components to achieve automated collection, adapt to different trimming sizes, and replace manual operation.
It improves the efficiency of material collection after trimming, reduces labor intensity, saves labor costs, and meets usage requirements.
Smart Images

Figure CN224147354U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of gelcoat flat processing technology, and in particular relates to a fiber trimming and collecting device for gelcoat flat processing. Background Technology
[0002] Gelcoat sheets are functional boards made by laminating a resin gelcoat layer, a fiber reinforcement layer, and a backing layer. After processing, gelcoat sheets are often used in the processing of composite materials such as fiberglass and carbon fiber. Considering the needs of subsequent processing, gelcoat sheets usually need to be trimmed and cut to ensure the convenience of subsequent processing.
[0003] Currently, during the cutting process of gelcoat flat sheets according to different usage requirements, the shape and specifications of the workpiece end edge cannot meet the processing needs. Therefore, it is necessary to use a cutting tool to cut the end edge. In the existing gelcoat flat sheet cutting process, the conventional end edge collection process is mostly done manually to collect the material. This collection process is inefficient, requires a lot of manpower, and is labor-intensive, which cannot meet the usage requirements. Utility Model Content
[0004] This invention addresses the technical problems existing in the above-mentioned gelcoat flat panel trimming process by proposing a fiber trimming collection device for gelcoat flat panel processing. This device is reasonably designed, simple in structure, easy to process, and can replace manual labor to conveniently collect the trimmed material, reducing labor intensity, saving labor costs, improving work progress, and fully meeting the needs of users.
[0005] To achieve the above objectives, the present invention provides a fiber trimming and collecting device for gelcoat flat processing, comprising a frame. The device is characterized by having a conveying roller, a trimming roller, and a collecting assembly sequentially arranged above the frame along the workpiece's travel direction. The collecting assembly includes a longitudinally adjustable moving component. A collecting mechanism is located at the outer moving end of the moving component. The collecting mechanism includes a support plate. A collecting roller is located above the support plate. A transition roller is located on one side below the collecting roller. A self-adjusting component is located below the transition roller. A limit roller is located at the output end of the self-adjusting component. An L-shaped stabilizing plate is located on the outer side of the support plate. Rotating rollers are located at the other ends of both the collecting roller and the transition roller. A synchronous belt is located between the two rotating rollers.
[0006] Preferably, the movable component includes a horizontal plate disposed on the lower side of the frame, a rotating gear disposed above the geometric center of the horizontal plate, and limit wheels disposed below the frame. Two limit wheels are arranged vertically as a group, and the two groups of limit wheels are staggered. A movable frame with a concave design is disposed between the two groups of limit wheels. The movable frame includes a long movable plate, a connecting plate disposed on one side of the long movable plate, a short movable plate disposed on one side of the connecting plate, and a rack disposed on the inner side of the long movable plate, which meshes with the rotating gear.
[0007] Preferably, the self-adjusting component includes a mounting base, an end plate is provided above the mounting base, a lifting rod with a T-shaped cross-section is provided inside the mounting base, and the upper long side of the lifting rod is located above the end plate. A lifting plate is provided at the lower end of the lifting rod, one side of the lifting plate is connected to a limiting roller, and a telescopic spring is provided on the outside of the lifting rod located above the lifting plate.
[0008] Preferably, the trimming roller is provided with uprights on both sides, and a trimming knife is provided on the outer side of the trimming roller.
[0009] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0010] 1. This utility model provides a fiber trimming and collection device for gelcoat flat processing. Utilizing a set-up collection mechanism, it can replace manual labor in collecting trimmed materials, reducing labor intensity and improving work efficiency. The set-up movable component allows for adjustment of the collection mechanism's position according to different usage needs, enabling adaptive collection for workpieces with different trimming sizes. This greatly improves the device's functionality and speeds up work. The device is reasonably designed, simple in structure, easy to process, and can conveniently replace manual labor in collecting trimmed materials, reducing labor intensity, saving labor costs, improving work efficiency, and fully meeting usage requirements. Attached Figure Description
[0011] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 A schematic diagram of a fiber trimming and collection device for gelcoat flat panel processing;
[0013] Figure 2 A front view of the fiber trimming and collection device for gelcoat flat processing;
[0014] Figure 3 A side view of the structure of a fiber trimming and collection device for gelcoat flat panel processing;
[0015] Figure 4 A top view of part of the internal structure of a fiber trimming and collection device for gelcoat flat processing;
[0016] Figure 5 This is a schematic diagram of the internal structure of the self-adjusting component;
[0017] In the above figures, 1. Conveying roller; 2. Trimming roller; 21. Stand; 22. Cutting blade; 3. Moving assembly; 31. Horizontal plate; 32. Rotating gear; 33. Limiting wheel; 34. Moving frame; 341. Long moving plate; 342. Connecting plate; 343. Short moving plate; 35. Rack; 4. Collecting mechanism; 41. Support plate; 42. Collecting roller; 43. Transition roller; 44. Limiting roller; 45. Stabilizing plate; 46. Rotating roller; 47. Synchronous belt; 5. Self-adjusting assembly; 51. Mounting base; 52. End plate; 53. Lifting rod; 54. Lifting plate; 55. Telescopic spring; 6. Frame. Detailed Implementation
[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0020] Examples, such as Figures 1-5As shown, a fiber trimming and collecting device for gelcoat flat processing includes a frame. A conveying roller 1, a trimming roller 2, and a collecting assembly are sequentially arranged above the frame along the workpiece's travel direction. The conveying roller 1 facilitates the transport of the workpiece to be processed towards the subsequent cutting area. The trimming roller 2 trims the edges and corners of the workpiece to ensure its flatness. The collecting assembly collects the trimmed workpiece to reduce labor intensity. Specifically, the collecting assembly includes a longitudinally adjustable moving component 3. The moving component 3 can be adjusted according to different usage needs. The position of the collecting mechanism 4 is adjusted to adapt to different trimmed workpiece sizes, greatly improving the functionality of the device and accelerating the work process. The collecting mechanism 4 is located on the outer moving end of the moving component 3. This mechanism can replace manual labor in collecting trimmed materials, reducing labor intensity and improving work efficiency. Specifically, the collecting mechanism 4 includes a support plate 41, a collecting roller 42 above the support plate 41, a transition roller 43 on one side below the collecting roller 42, and a... The self-adjusting component 5 has a limit roller 44 at its output end. An L-shaped stabilizing plate 45 is provided on the outer side of the support plate 41. Rotating rollers 46 are provided at the other ends of both the collecting roller 42 and the transition roller 43. A synchronous belt 47 is provided between the two rotating rollers 46. Specifically, a drive motor can be installed on the outer side of the stabilizing plate 45 to drive the collecting roller 42 to rotate via the synchronous belt 47 on the rotating roller 46 located outside the transition roller 43, thereby collecting the trimmed material. It should be further noted that the trimmed workpiece continues to move backward... The workpieces that have been trimmed are conveyed and wound around the limit roller 44, and then wound around the outside of the transition roller 43 to the collection roller 42. In this way, when the collection mechanism 4 is running, the rotation of the transition roller 43 will feed the trimmed material toward the collection roller 42. Finally, the collection roller 42 collects the trimmed material, replacing the existing manual collection method, reducing labor intensity. At the same time, for different trimmed specifications of different workpieces, the moving component 3 can be controlled to adjust the position of the collection mechanism 4, so that it can collect the trimmed material more comprehensively and effectively improve the work process.
[0021] In the above process: the established collection mechanism 4 can replace manual labor to collect the trimmed materials, reducing labor intensity and improving work efficiency. The established movable component 3 can adjust the position of the collection mechanism 4 according to different usage needs, so that it can be adapted to collect workpieces with different trimmed sizes, greatly improving the functionality of the device and improving work efficiency. This device is reasonably designed, simple in structure, easy to process, and can replace manual labor to collect the trimmed materials conveniently, reducing labor intensity, saving labor costs, improving work efficiency, and fully meeting usage needs.
[0022] To facilitate the convenient collection of workpieces with different trimmed edge sizes, and to allow the collection mechanism 4 to be freely adjustable longitudinally, the moving component 3 includes a horizontal plate 31 located on the lower side of the frame. A rotating gear 32 is positioned above the geometric center of the horizontal plate 31. Limiting wheels 33 are located below the frame, arranged in a set of two vertically aligned. The two sets of limiting wheels 33 are staggered, and concave frames are provided on the outer sides of each limiting wheel 33 to fix its position and ensure stability. The two sets of limiting wheels 33 are positioned to fit the long and short sides of the moving frame 34, ensuring both the implementation of the movement adjustment action and stability during the adjustment process. A concave-shaped movable frame 34 is provided between the three parts. The movable frame 34 includes a long movable plate 341, a connecting plate 342 on one side of the long movable plate 341, and a short movable plate 343 on one side of the connecting plate 342. A rack 35 is provided on the inner side of the long movable plate 341 and meshes with a rotating gear 32. Specifically, when it is necessary to adjust the position of the collecting mechanism 4, the rotating gear 32 is driven to rotate. By utilizing the meshing between the gear and the rack 35, the gear acts on the movable frame 34, allowing the movable frame 34 to move and adjust longitudinally. This allows the collecting mechanism 4 to be in different positions, providing convenient conditions for collecting workpieces of different specifications and effectively meeting the usage requirements.
[0023] To further improve the rationality of the device setup, the self-adjusting component 5 includes a mounting base 51, an end plate 52 above the mounting base 51, a lifting rod 53 with a T-shaped cross-section inside the mounting base 51, with its upper long side located above the end plate 52, a lifting plate 54 at the lower end of the lifting rod 53, one side of the lifting plate 54 connected to a limiting roller 44, and a telescopic spring 55 located on the outside of the lifting rod 53 above the lifting plate 54. Specifically, the limiting roller 44 separates the cut workpiece material from the trimmed material and prevents it from jumping. The self-adjusting component 5 can adjust according to... The position of the limit roller 44 is adaptively adjusted to ensure the smoothness of the subsequent conveying process of the workpiece. As for the use of the self-adjusting component 5, the lifting rod 53 and the lifting plate 54 can be moved and adjusted vertically within the mounting base 51. Of course, there is a certain gap between the lower side of the limit roller 44 and the upper surface of the workpiece, which can ensure the smooth movement of the gel coat flat workpiece. When the material jumps during the conveying process, the force will act on the limit roller 44. Due to the setting of the telescopic spring 55, it can limit the jumping of the workpiece to a certain extent, prevent its conveying from being restricted, and ensure the smoothness of the conveying process.
[0024] To ensure the smooth progress of the trimming operation, the trimming roller 2 is provided with uprights 21 on both sides, and trimming blades are provided on the outer side of the trimming roller 2. Specifically, the cutting blades 22 can be moved and adjusted relative to the trimming roller 2, and their positions can be limited and fixed by bolts, so that people can adjust the position of the cutting blades 22 according to different usage needs, ensuring the smooth operation of different cutting sizes and meeting usage requirements.
[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A fiber trimming and collecting device for gel coat flat processing, comprising a frame body, characterized in that, A conveying roller, a trimming roller, and a collecting assembly are sequentially arranged above the frame along the workpiece travel direction. The collecting assembly includes a longitudinally adjustable moving component. A collecting mechanism is provided at the outer moving end of the moving component. The collecting mechanism includes a support plate. A collecting roller is arranged above the support plate. A transition roller is arranged on one side below the collecting roller. A self-adjusting component is arranged below the transition roller. A limit roller is provided at the output end of the self-adjusting component. An L-shaped stabilizing plate is arranged on the outer side of the support plate. A rotating roller is provided at the other end of both the collecting roller and the transition roller. A synchronous belt is provided between the two rotating rollers.
2. The fiberglass edge-trim collection apparatus for flatwork processing of claim 1, wherein, The movable component includes a horizontal plate set on the lower side of the frame, a rotating gear set above the geometric center of the horizontal plate, and limit wheels set below the frame. Two limit wheels are arranged vertically as a group, and the two groups of limit wheels are staggered. A movable frame with a concave design is set between the two groups of limit wheels. The movable frame includes a long movable plate, a connecting plate set on one side of the long movable plate, a short movable plate set on one side of the connecting plate, and a rack set on the inner side of the long movable plate, which meshes with the rotating gear.
3. The fiberglass edge-trim collection apparatus for fiberglass flatwork processing of claim 2, wherein, The self-adjusting component includes a mounting base, an end plate above the mounting base, a lifting rod with a T-shaped cross-section inside the mounting base, and the upper long side of the lifting rod being located above the end plate. A lifting plate is provided at the lower end of the lifting rod, one side of the lifting plate is connected to a limiting roller, and a telescopic spring is provided on the outside of the lifting rod located above the lifting plate.
4. The fiberglass edge-trim collection apparatus for flatwork processing of claim 3, wherein, The trimming roller has uprights on both sides and trimming blades on its outer side.