Steel wire winding device for high-flexibility pipe

Abstract

The utility model discloses a high-flexibility pipe steel wire winding device which comprises a base, and a discharging mechanism, a guiding mechanism and a winding mechanism are sequentially arranged on the top of the base. The discharging mechanism comprises two first supporting plates, rotating seats are fixedly connected to the tops of the two first supporting plates correspondingly, a first rotating shaft is rotationally connected between the two rotating seats, one end of the first rotating shaft is fixedly connected with the output end of a first driving motor, and a winding frame is fixedly connected to the outer surface of the first rotating shaft. A steel wire rope is wound on the reel; the guide mechanism comprises two second supporting plates, a lead screw is rotationally connected between the two second supporting plates, the lead screw is in threaded connection with a moving block, and the top of the moving block is fixedly connected with a guide block for a steel wire rope to penetrate through. According to the utility model, through the mutual cooperation among the discharging mechanism, the guiding mechanism and the winding mechanism, the automatic operation from unwinding to winding of the steel wire rope is realized, the manual intervention is reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of pipeline production equipment, specifically to a device for winding steel wire into highly flexible pipes. Background Technology

[0002] Highly flexible tubing is widely used in many fields of industrial production, such as aerospace, medical devices, and automotive manufacturing. These highly flexible tubings typically require a certain level of structural strength to meet the demands of various operating conditions. To enhance the structural strength of highly flexible tubing, it is often reinforced by winding it with steel wire.

[0003] However, existing wire winding devices lack effective guiding mechanisms, making it difficult to accurately control the winding position and spacing of the wire. This results in poor uniformity of the wire winding on the tube, failing to meet the requirements of some applications with high winding accuracy. Furthermore, they cannot adapt to tubes of different lengths. When winding tubes of different specifications, complex adjustments or replacements of some components are often required, which is cumbersome, time-consuming, and labor-intensive, severely impacting production efficiency.

[0004] Based on the above, this utility model proposes a device for winding highly flexible tube steel wire, which can effectively solve the above problems. Utility Model Content

[0005] This invention addresses the shortcomings of the existing technology by providing a device for winding highly flexible tube steel wire.

[0006] This utility model is achieved through the following technical solution:

[0007] A device for winding high-flexibility tubular steel wire includes a base, on the top of which are sequentially arranged a feeding mechanism, a guiding mechanism, and a winding mechanism. The feeding mechanism includes two first support plates, each with a rotating seat fixedly connected to its top. A first rotating shaft is rotatably connected between the two rotating seats. One end of the first rotating shaft is fixedly connected to the output end of a first driving motor. A winding frame is fixedly connected to the outer surface of the first rotating shaft, and steel wire rope is wound on the winding frame. The guiding mechanism includes two second support plates, with a lead screw rotatably connected between them. One end of the lead screw is fixedly connected to the output end of a second driving motor, and a moving block is threaded onto the lead screw. A guide block for the steel wire rope to pass through is fixedly connected to the top of the moving block. The winding mechanism includes a third support plate, with a third driving motor fixedly connected to the third support plate. A second rotating shaft is fixedly connected to the output end of the third driving motor. A tubular body to be wound is sleeved on the outer side of the second rotating shaft. One end of the tubular body abuts against the side wall of a fixed plate, and the other end abuts against the side wall of a movable sleeve.

[0008] According to the above technical solution, as a further preferred technical solution, the guiding mechanism further includes a slide rod, the two ends of which are fixedly connected to the second support plate; the slide rod is slidably connected to the moving block.

[0009] According to the above technical solution, as a further preferred technical solution, the fixed disk is fixedly connected to the second rotating shaft, and the movable sleeve is slidably connected to the second rotating shaft.

[0010] According to the above technical solution, as a further preferred technical solution, a threaded hole is provided on one side of the movable sleeve, and a limit bolt is threadedly connected to the threaded hole.

[0011] According to the above technical solution, as a further preferred technical solution, a control panel is fixedly connected to the top of the base.

[0012] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0013] This utility model provides a wire winding device for highly flexible tubes. Through the coordinated operation of the feeding mechanism, guiding mechanism, and winding mechanism, the device automates the wire rope winding process from unwinding to winding, reducing manual intervention and improving production efficiency. The feeding mechanism's first drive motor drives the winding frame to rotate via a first rotating shaft, allowing for uniform release of the wire rope. The guiding mechanism's second drive motor drives the lead screw to rotate, causing the moving block and guide block to reciprocate along the lead screw direction, precisely adjusting the wire rope's guiding position. The winding mechanism's third drive motor drives the tube body to rotate via a second rotating shaft. The fixed disc and moving sleeve respectively abut against both ends of the tube body, forming a stable support structure. As the tube body rotates, the movement of the guiding mechanism ensures the wire rope is wound evenly and orderly onto the tube body, guaranteeing winding accuracy. This device is suitable for the wire winding requirements of highly flexible tubes, thereby improving the tube's structural strength and flexibility. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the movable sleeve of this utility model. Detailed Implementation

[0016] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.

[0017] A device for winding highly flexible tubular steel wire includes a base 1. A feeding mechanism, a guiding mechanism, and a winding mechanism are sequentially arranged on the top of the base 1. The feeding mechanism includes two first support plates 2, with rotating seats 3 fixedly connected to the tops of the two first support plates 2 respectively. A first rotating shaft 4 is rotatably connected between the two rotating seats 3. One end of the first rotating shaft 4 is fixedly connected to the output end of a first driving motor 5. A winding frame 6 is fixedly connected to the outer surface of the first rotating shaft 4, and steel wire rope 7 is wound on the winding frame 6. The guiding mechanism includes two second support plates 8, with a lead screw 9 rotatably connected between the two second support plates 8. One end of the lead screw 9 is fixedly connected to the output end of the second drive motor 10, and the lead screw 9 is threadedly connected to a moving block 11. The top of the moving block 11 is fixedly connected to a guide block 12 for the steel wire rope 7 to pass through. The winding mechanism includes a third support plate 13, the third support plate 13 is fixedly connected to a third drive motor 14, the output end of the third drive motor 14 is fixedly connected to a second rotating shaft 15, the outer side of the second rotating shaft 15 is fitted with a tube 16 to be wound, one end of the tube 16 abuts against the side wall of the fixed plate 17, and the other end of the tube 16 abuts against the side wall of the moving sleeve 18.

[0018] This invention achieves automated operation of the steel wire rope 7 from unwinding to winding through the coordinated cooperation of the feeding mechanism, guiding mechanism, and winding mechanism, reducing manual intervention and improving production efficiency. The feeding mechanism, with its first drive motor 5 driving the winding frame 6 via the first rotating shaft 4, releases the steel wire rope 7 at a uniform speed. The guiding mechanism, with its second drive motor 10 driving the lead screw 9 to rotate, moves the moving block 11 and guide block 12 back and forth along the lead screw 9, precisely adjusting the guiding position of the steel wire rope 7. The winding mechanism, with its third drive motor 14 driving the tube body 16 to rotate via the second rotating shaft 15, has a fixed disc 17 and a moving sleeve 18 abutting both ends of the tube body 16, forming a stable support structure. As the tube body 16 rotates, in conjunction with the movement of the guiding mechanism, the steel wire rope 7 is wound evenly and orderly onto the tube body 16, ensuring winding accuracy. This is suitable for the steel wire winding requirements of highly flexible tubes, thereby improving the structural strength and flexibility of the tube body 16.

[0019] Furthermore, in another embodiment, the guiding mechanism further includes a slide rod 19, the two ends of which are fixedly connected to the second support plate 8; the slide rod 19 is slidably connected to the moving block 11.

[0020] By setting the slide bar 19, the movement of the moving block 11 is guided.

[0021] Furthermore, in another embodiment, the fixed disk 17 is fixedly connected to the second rotating shaft 15, and the movable sleeve 18 is slidably connected to the second rotating shaft 15.

[0022] By setting a fixed plate 17 and a movable sleeve 18, the fixed plate 17 is fixedly connected to the second rotating shaft 15 and rotates synchronously with the second rotating shaft 15 to fix one end of the tube body 16; the movable sleeve 18 is slidably connected to the second rotating shaft 15 and can move along the axial direction to adapt to the installation requirements of tube bodies 16 of different lengths.

[0023] Furthermore, in another embodiment, a threaded hole 181 is provided on one side of the movable sleeve 18, and a limit bolt 182 is threadedly connected to the threaded hole 181.

[0024] By engaging the threaded hole 181 on the movable sleeve 18 with the limiting bolt 182, when the movable sleeve 18 is adjusted to a suitable position and abuts against the tube body 16, the limiting bolt 182 is tightened to fix the movable sleeve 18 on the second rotating shaft 15, preventing axial displacement during the winding process of the tube body 16, ensuring that both ends of the tube body 16 are firmly supported, further improving the stability of the winding process, and ensuring the uniformity and reliability of the wire winding.

[0025] Furthermore, in another embodiment, a control panel 20 is fixedly connected to the top of the base 1.

[0026] By setting the control panel 20, operators can set parameters such as the speed of each drive motor, the moving speed and stroke of the moving block, and monitor the equipment operation status in real time, thereby achieving intelligent and precise control of the winding device.

[0027] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use the device for winding highly flexible tube steel wire according to this utility model, and can produce the positive effects described in this utility model.

[0028] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.

[0029] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A high flexibility pipe wire winding device, characterized by: The system includes a base (1), on the top of which are sequentially provided a feeding mechanism, a guiding mechanism, and a winding mechanism; the feeding mechanism includes two first support plates (2), the tops of which are respectively fixedly connected to rotating seats (3), and a first rotating shaft (4) is rotatably connected between the two rotating seats (3), one end of which is fixedly connected to the output end of a first driving electric motor (5), and a winding frame (6) is fixedly connected to the outer surface of the first rotating shaft (4), on which a wire rope (7) is wound; the guiding mechanism includes two second support plates (8), a lead screw (9) is rotatably connected between the two second support plates (8), and one end of which is connected to the... The output end of the second drive motor (10) is fixedly connected, and the lead screw (9) is threadedly connected to a moving block (11). The top of the moving block (11) is fixedly connected to a guide block (12) for the steel wire rope (7) to pass through. The winding mechanism includes a third support plate (13). The third support plate (13) is fixedly connected to a third drive motor (14). The output end of the third drive motor (14) is fixedly connected to a second rotating shaft (15). The outer side of the second rotating shaft (15) is fitted with a tube (16) to be wound. One end of the tube (16) abuts against the side wall of the fixed plate (17), and the other end of the tube (16) abuts against the side wall of the moving sleeve (18).

2. A high flexibility pipe wire winding device according to claim 1, characterized in that: The guiding mechanism also includes a slide rod (19), the two ends of which are fixedly connected to the second support plate (8); the slide rod (19) is slidably connected to the moving block (11).

3. A high flexibility pipe wire winding device according to claim 1, characterized in that: The fixed disk (17) is fixedly connected to the second rotating shaft (15), and the movable sleeve (18) is slidably connected to the second rotating shaft (15).

4. A high flexibility pipe wire winding device according to claim 1, characterized in that: The movable sleeve (18) has a threaded hole (181) on one side, and the threaded hole (181) is threadedly connected to a limit bolt (182).

5. A high flexibility pipe wire winding device according to claim 1, characterized in that: The control panel (20) is fixedly connected to the top of the base (1).

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