Heat treatment device with rapid cooling function

Abstract

The utility model discloses a heat treatment device with a rapid cooling function, and belongs to the technical field of heat treatment equipment. Comprising supports and heat treatment cylinders, an upper sealing cover is arranged at the upper end of the heat treatment cylinder, and a lower sealing cover is arranged at the lower end of the heat treatment cylinder; a heating block positioned in the heat treatment cylinder is arranged on the lower sealing cover, and a placement net rack is fixedly connected below the upper sealing cover; a connecting groove is formed in the upper sealing cover, and a plurality of cooling holes communicated with the connecting groove are formed in the bottom of the upper sealing cover; the cooling fan is arranged on the support and communicates with the connecting groove. The heat treatment cylinder is arranged to be of a structure with the upper sealing cover and the lower sealing cover detachable, the heat treatment cylinder can be rapidly opened, and air convection is accelerated through the cooling holes; meanwhile, when the heat treatment cylinder is opened, the metal material can be taken out, the heating block is far away from the heat treatment cylinder, the influence of waste heat of the heating block on cooling of the heat treatment cylinder is reduced, and the cooling speed is increased.

Description

Technical Field

[0001] This utility model provides a heat treatment device with rapid cooling function, belonging to the technical field of heat treatment equipment. Background Technology

[0002] In modern industrial production, heat treatment is a crucial metal processing technique. By heating, holding, and cooling metallic materials, their microstructure and properties can be significantly altered, thereby meeting the diverse needs of different industrial sectors.

[0003] Heat treatment cylinders are typically designed to be relatively enclosed, with only one openable end cap for feeding and unloading. While this enclosed structure helps reduce heat loss and improve energy efficiency during the heating and holding stages, it becomes a major factor hindering cooling speed during the cooling stage. The relatively enclosed heat treatment cylinder is not conducive to air convection, and the residual heat from the heating elements further hinders the rapid dissipation of heat. To address these issues, a heat treatment device with rapid cooling capability is needed. Utility Model Content

[0004] The technical problem this invention aims to solve is that the relatively enclosed heat treatment cylinder has poor air convection, and the residual heat from the heating element also hinders the rapid cooling of the heat treatment cylinder.

[0005] In order to solve the above problems, the present invention proposes the following technical solution: a heat treatment device with rapid cooling function, including a support, wherein a heat treatment cylinder is fixedly connected to the inner wall of the support by a support rod;

[0006] The heat treatment cylinder has an open-top and open-bottom structure, with an upper sealing cover at the upper end and a lower sealing cover at the lower end. A heating block located inside the heat treatment cylinder is mounted on the lower sealing cover, and a placement mesh frame located inside the heat treatment cylinder is fixedly connected to the lower part of the upper sealing cover via a connecting rod. A fixing cylinder is fixedly mounted inside the support, and an opening and closing assembly capable of simultaneously controlling the sliding of both the upper and lower sealing covers is installed inside the fixing cylinder. The system also includes:

[0007] The cooling fan and cooling holes are provided; a connecting groove is provided in the upper sealing cover, and several cooling holes communicating with the connecting groove are provided at the bottom of the upper sealing cover; the cooling fan is mounted on the bracket, and the working pipe of the cooling fan is connected to the connecting groove; a sealing component capable of sealing the cooling holes is provided in the connecting groove.

[0008] As an improvement, the opening and closing assembly includes a rotary motor, a bidirectional lead screw, and a slider. The rotary motor is mounted on a bracket, and the bidirectional lead screw is rotatably mounted inside a fixed cylinder, with the bidirectional lead screw fixedly connected to the working end of the rotary motor. Two sliders are provided, and the two sliders are threadedly connected to the corresponding positions of the bidirectional lead screw.

[0009] As an improvement, the outer wall of the fixed cylinder is provided with a guide groove, and two limiting rods are respectively fixedly connected to the two sliders in the guide groove. The two limiting rods are respectively fixedly connected to the lower sealing cover and the upper sealing cover.

[0010] As an improvement, sealing grooves are provided at both the upper and lower ends of the heat treatment cylinder, and sealing blocks that are inserted into the sealing grooves are fixedly connected to the upper sealing cover and the lower sealing cover respectively.

[0011] As an improvement, the sealing assembly includes an adjusting motor, an adjusting screw, and a sealing plate. The adjusting motor is mounted on the upper sealing cover, the adjusting screw is rotatably mounted in the connecting groove, and the adjusting screw is fixedly connected to the output shaft of the adjusting motor. The sealing plate is threadedly connected to the adjusting screw, and the sealing plate seals the cooling hole.

[0012] As an improvement, the cooling holes are evenly distributed at the bottom of the sealing plate, a limiting post is fixedly installed in the connecting groove, and the sealing plate is slidably sleeved on the limiting post.

[0013] As an improvement, the working pipe of the cooling fan is a flexible hose.

[0014] The beneficial effects of this utility model are:

[0015] The heat treatment cylinder has an open-top and closed-bottom structure. An opening and closing assembly is installed inside the fixed cylinder to simultaneously control the sliding of both the upper and lower sealing covers. By designing the heat treatment cylinder with detachable upper and lower sealing covers, it can be opened quickly. The cooling fan and cooling holes accelerate air convection, increasing the cooling rate. Simultaneously, when opening the heat treatment cylinder, the metal material can be removed, and the heating block can be moved away from the cylinder, reducing the impact of residual heat from the heating block on the cooling of the heat treatment cylinder. Attached Figure Description

[0016] Figure 1 This is a perspective view of a heat treatment device with rapid cooling function according to the present invention.

[0017] Figure 2 This is a cross-sectional view of the fixed cylinder of a heat treatment device with rapid cooling function according to this utility model.

[0018] Figure 3 This is a cross-sectional view of the heat treatment cylinder of a heat treatment device with rapid cooling function according to this utility model.

[0019] Figure 4 This is an exploded view of the connection of a heat treatment device with rapid cooling function according to this utility model.

[0020] 1. Bracket; 2. Support rod; 3. Heat treatment cylinder; 4. Lower sealing cover; 5. Fixing cylinder; 6. Upper sealing cover; 7. Cooling fan; 8. Rotating motor; 9. Slider; 10. Two-way lead screw; 11. Limiting rod; 12. Heating block; 13. Placement frame; 14. Connecting rod; 15. Sealing block; 16. Sealing groove; 17. Cooling hole; 18. Adjusting lead screw; 19. Adjusting motor; 20. Sealing plate; 21. Connecting groove; 22. Limiting post. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] according to Figure 1-4 As shown: This utility model provides a heat treatment device with rapid cooling function: including a support 1, and a heat treatment cylinder 3 is fixedly connected to the inner wall of the support 1 by a support rod 2;

[0023] The heat treatment cylinder 3 has an open structure at both the top and bottom, and an upper sealing cover 6 is provided at the upper end of the heat treatment cylinder 3, while a lower sealing cover 4 is provided at the lower end of the heat treatment cylinder 3; for example Figure 4 As shown, sealing grooves 16 are provided at both the upper and lower ends of the heat treatment cylinder 3, and sealing blocks 15 inserted into the sealing grooves 16 are fixedly connected to the upper sealing cover 6 and the lower sealing cover 4 respectively. The sealing grooves 16 and sealing blocks 15 can increase the sealing performance of the connection between the upper sealing cover 6, the lower sealing cover 4 and the heat treatment cylinder 3.

[0024] A heating block 12 located inside the heat treatment cylinder 3 is provided on the lower sealing cover 4, and a placement grid frame 13 located inside the heat treatment cylinder 3 is fixedly connected to the lower part of the upper sealing cover 6 via a connecting rod 14; a fixing cylinder 5 is fixedly provided inside the bracket 1, and an opening and closing component that can simultaneously control the sliding of the upper sealing cover 6 and the lower sealing cover 4 is provided inside the fixing cylinder 5.

[0025] like Figure 2 As shown, the opening and closing assembly includes a rotary motor 8, a bidirectional lead screw 10, and sliders 9. The rotary motor 8 is mounted on the bracket 1. The bidirectional lead screw 10 is rotatably mounted inside the fixed cylinder 5, and the working end of the bidirectional lead screw 10 is fixedly connected to the rotary motor 8. Two sliders 9 are provided, each threadedly connected to a corresponding position on the bidirectional lead screw 10. A guide groove is provided on the outer wall of the fixed cylinder 5. Two limiting rods 11 are respectively fixedly connected to the two sliders 9 within the guide groove, and the two limiting rods 11 are respectively fixedly connected to the lower sealing cover 4 and the upper sealing cover 6. The guide groove and the limiting rods 11 restrict the rotation of the sliders 9, thereby converting the rotation of the bidirectional lead screw 10 into the movement of the sliders 9, which in turn drives the upper sealing cover 6 and the lower sealing cover 4 to slide. It also includes:

[0026] The system includes a cooling fan 7 and cooling holes 17. A connecting groove 21 is provided inside the upper sealing cover 6, and several cooling holes 17 communicating with the connecting groove 21 are provided at the bottom of the upper sealing cover 6. The cooling fan 7 is mounted on the bracket 1, and its working pipe is connected to the connecting groove 21. The working pipe of the cooling fan 7 is a sufficiently long flexible hose to ensure normal communication between the connecting groove 21 and the cooling fan 7 when the upper sealing cover 6 slides up and down. A sealing component is provided inside the connecting groove 21 to seal the cooling holes 17.

[0027] like Figure 4 As shown, the sealing assembly includes an adjusting motor 19, an adjusting screw 18, and a sealing plate 20. The adjusting motor 19 is mounted on the upper sealing cover 6. The adjusting screw 18 is rotatably mounted in the connecting groove 21 and is fixedly connected to the output shaft of the adjusting motor 19. The sealing plate 20 is threadedly connected to the adjusting screw 18 and seals the cooling holes 17. The sealing plate 20 prevents the high-temperature gas in the heat treatment cylinder 3 from affecting the cooling fan 7 and its working pipeline through the cooling holes 17 and the connecting groove 21. The cooling holes 17 are evenly distributed at the bottom of the sealing plate 20. A limiting post 22 is fixedly installed in the connecting groove 21, and the sealing plate 20 slides on the limiting post 22. The limiting post 22 restricts the rotation of the sealing plate 20, thereby converting the rotation of the adjusting screw 18 into the sliding of the sealing plate 20.

[0028] The principle of this utility model

[0029] like Figure 2 , 3 As shown, during normal use of this application, the rotating motor 8 is started first, and the two sliders 9 are used to drive the upper sealing cover 6 and the lower sealing cover 4 to separate from the heat treatment cylinder 3. The placement frame 13 also slides out from the heat treatment cylinder 3, and the metal material can be placed directly on the placement frame 13. The rotating motor 8 is reversed so that the upper sealing cover 6 and the lower sealing cover 4 seal the upper and lower ends of the heat treatment cylinder 3 respectively, forming a relatively closed structure. The heating block 12 on the lower sealing cover 4 can be used to heat the metal material on the placement frame.

[0030] When heat treatment is complete and the heat treatment cylinder 3 needs to be cooled, such as... Figure 2As shown, the rotating motor 8 is started, causing the upper sealing cover 6 and the lower sealing cover 4 to separate from the heat treatment cylinder 3. At this time, both the upper and lower ends of the heat treatment cylinder 3 are opened. Then, the adjusting motor 19 is started, causing the sealing plate 20 to slide upward, releasing the seal on the cooling hole 17. The cooling fan 7 is started, supplying air to the placement frame 13 through the connecting groove 21 and the cooling hole 17. The air directly contacts the placement frame 13, thereby cooling the metal material on the placement frame 13. At the same time, the air can pass through the placement frame 13 and enter the heat treatment cylinder 3 to cool the heat treatment cylinder 3. Since both the upper and lower ends of the heat treatment cylinder 3 are open at this time, a good convection effect can be achieved, accelerating the cooling speed.

[0031] When both the upper sealing cover 6 and the lower sealing cover 4 are opened, as Figure 4 As shown, the upper sealing cover 6 moves the placement frame 13 upward via the connecting rod 14, enabling the metal material to be removed from the heat treatment cylinder 3. At the same time, the lower sealing cover 4 moves the heating block 12 downward away from the heat treatment cylinder 3, preventing the residual heat of the heating block 12 from affecting the cooling of the heat treatment cylinder 3 and improving the cooling rate.

[0032] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A heat treatment apparatus with rapid cooling function, comprising a support (1), wherein a heat treatment cylinder (3) is fixedly connected to the inner wall of the support (1) via a support rod (2); characterized in that: The heat treatment cylinder (3) has an open structure at both ends, and an upper sealing cover (6) is provided at the upper end of the heat treatment cylinder (3), and a lower sealing cover (4) is provided at the lower end of the heat treatment cylinder (3); a heating block (12) located inside the heat treatment cylinder (3) is provided on the lower sealing cover (4), and a placement grid frame (13) located inside the heat treatment cylinder (3) is fixedly connected below the upper sealing cover (6) by a connecting rod (14); a fixing cylinder (5) is fixedly provided inside the bracket (1), and an opening and closing component that can simultaneously control the sliding of the upper sealing cover (6) and the lower sealing cover (4) is provided inside the fixing cylinder (5); it also includes: Cooling fan (7) and cooling holes (17); the upper sealing cover (6) is provided with a connecting groove (21), and the bottom of the upper sealing cover (6) is provided with a plurality of cooling holes (17) communicating with the connecting groove (21); the cooling fan (7) is mounted on the bracket (1), and the working pipe of the cooling fan (7) is connected to the connecting groove (21); the connecting groove (21) is provided with a sealing component that can seal the cooling holes (17).

2. The heat treatment apparatus having a rapid cooling function according to claim 1, characterized in that: The opening and closing assembly includes a rotating motor (8), a bidirectional lead screw (10), and a slider (9). The rotating motor (8) is mounted on the bracket (1), and the bidirectional lead screw (10) is rotatably mounted inside the fixed cylinder (5). The bidirectional lead screw (10) is fixedly connected to the working end of the rotating motor (8). There are two sliders (9), and the two sliders (9) are threadedly connected to the corresponding positions of the bidirectional lead screw (10).

3. The heat treatment apparatus having a rapid cooling function according to claim 2, characterized in that: The outer wall of the fixed cylinder (5) is provided with a guide groove, and two limiting rods (11) are respectively fixedly connected to the two sliders (9) in the guide groove. The two limiting rods (11) are respectively fixedly connected to the lower sealing cover (4) and the upper sealing cover (6).

4. The heat treatment apparatus having a rapid cooling function according to claim 1, characterized in that: The heat treatment cylinder (3) has sealing grooves (16) at both the upper and lower ends, and sealing blocks (15) inserted into the sealing grooves (16) are fixedly connected to the upper sealing cover (6) and the lower sealing cover (4).

5. The heat treatment apparatus having a rapid cooling function according to claim 1, characterized in that: The sealing assembly includes an adjusting motor (19), an adjusting screw (18), and a sealing plate (20). The adjusting motor (19) is mounted on the upper sealing cover (6). The adjusting screw (18) is rotatably mounted in the connecting groove (21) and is fixedly connected to the output shaft of the adjusting motor (19). The sealing plate (20) is threaded onto the adjusting screw (18) and seals the cooling hole (17).

6. The heat treatment apparatus having a rapid cooling function according to claim 5, wherein: The cooling holes (17) are evenly distributed at the bottom of the sealing plate (20), and a limiting post (22) is fixedly installed in the connecting groove (21), and the sealing plate (20) slides on the limiting post (22).

7. The heat treatment apparatus having a rapid cooling function according to claim 1, wherein: The working pipe of the cooling fan (7) is a flexible hose.

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