Upright three-edge and edge covering all-in-one machine
By designing an integrated vertical three-sided and edge-binding machine, which combines vertical three-sided and edge-binding mechanisms, the problems of large equipment space occupation and high cost in existing technologies are solved, achieving space saving and flexible production, and reducing equipment and labor costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FOSHAN JUNKAI MASCH TECH CO LTD
- Filing Date
- 2025-03-21
- Publication Date
- 2026-04-21
AI Technical Summary
The current mattress production process requires the separate use of a vertical three-sided machine and an edge-binding machine, which takes up a lot of factory space, has high equipment costs, and requires a large number of workers.
Design a stand-up three-sided and hemming integrated machine that integrates a stand-up three-sided mechanism and a hemming mechanism into one unit. These two mechanisms are installed in the upper and lower mounting spaces on the frame, and equipped with an input roller group and a transverse movement mechanism to realize the stand-up three-sided and hemming operations of the fabric.
It saves factory space, reduces the number of workers, and enables simultaneous or separate operation of upright three-sided and edge-wrapping processes, flexibly responding to production needs and reducing equipment costs.
Smart Images
Figure CN224148297U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an integrated machine for vertical three-sided binding. Background Technology
[0002] In today's society, mattresses are widely used. Some existing mattresses require a three-sided vertical forming machine to form three vertical sides and an edge binding machine to bind the edges during the production process. This requires manufacturers to have at least one three-sided vertical forming machine and at least one edge binding machine, which takes up a lot of factory space in actual production and requires multiple workers to operate, while also increasing the manufacturer's equipment purchase costs. Utility Model Content
[0003] This utility model proposes an integrated machine for vertical three-sided sewing and hemming, including a frame, a vertical three-sided sewing mechanism, and a hemming mechanism. The vertical three-sided sewing mechanism and the hemming mechanism are single-needle sewing machines or multi-needle sewing machines. The frame is provided with an upper mounting space and a lower mounting space. The vertical three-sided sewing mechanism is installed in the upper mounting space, and the hemming mechanism is installed in the lower mounting space. One or both of the vertical three-sided sewing mechanism and the hemming mechanism are in operation.
[0004] In one or more embodiments, the frame is provided with a first material tray and a second material tray, the first material tray being provided with a first fabric and the second material tray being provided with a second fabric.
[0005] In one or more embodiments, the feed end of the upright three-sided mechanism is provided with a first input roller group, the first input roller group is provided with a first upper roller and a first lower roller, and a gap is provided between the first upper roller and the first lower roller for the fabric to pass through.
[0006] In one or more embodiments, the first upper roller may move in a vertical direction to approach or move away from the first lower roller.
[0007] In one or more embodiments, the first upper roller is provided with a first drive shaft and a plurality of first rollers, the first rollers being sleeved on the first drive shaft and moving with the first drive shaft.
[0008] In one or more embodiments, the feeding end of the upright binding mechanism is provided with a second input roller group, the second input roller group is provided with a second upper roller and a second lower roller, and a gap is provided between the second upper roller and the second lower roller for the fabric to pass through.
[0009] In one or more embodiments, the second upper roller may move in a vertical direction to approach or move away from the second lower roller.
[0010] In one or more embodiments, the second upper roller is provided with a second upper drive shaft and a plurality of second upper rollers, the second upper rollers being sleeved on the second upper drive shaft and moving with the second upper drive shaft.
[0011] In one or more embodiments, when the upright three-sided mechanism and the binding mechanism are single-needle sewing machines, a transverse movement mechanism is provided on the frame, and the transverse movement mechanism drives the upright three-sided mechanism to move laterally.
[0012] In one or more embodiments, the transverse mechanism is provided with a drive screw and a drive motor, the drive motor drives the drive screw to rotate, and the upright three-sided mechanism is provided with a movable nut, the movable nut being sleeved on the drive screw and screwed to the drive screw.
[0013] The beneficial effects of this utility model are as follows: By setting up an upright three-sided mechanism and an edge-wrapping mechanism on the frame, factory space is saved, the number of workers is reduced, and the upright three-sided mechanism and the edge-wrapping mechanism can be carried out simultaneously or separately. One or both of the upright three-sided mechanism and the edge-wrapping mechanism can work, allowing the upright three-sided mechanism to work alone, the edge-wrapping mechanism to work alone, or the upright three-sided mechanism and the edge-wrapping mechanism to work simultaneously. Workers can choose to work according to the production needs at any time. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of a vertical three-sided and edge-binding integrated machine.
[0015] Figure 2 This is a schematic diagram of another side of the vertical three-sided and edge-sealing integrated machine. Detailed Implementation
[0016] The following description, in conjunction with the accompanying drawings, further illustrates the proposed solution:
[0017] See appendix Figure 1-2 A vertical three-sided sewing machine with edging integration includes a frame 1, a vertical three-sided sewing mechanism 2, and an edging mechanism 6. The vertical three-sided sewing mechanism 2 and the edging mechanism 6 are single-needle sewing machines or multi-needle sewing machines. The frame 1 is provided with an upper mounting space and a lower mounting space. The vertical three-sided sewing mechanism 2 is installed in the upper mounting space, and the edging mechanism 6 is installed in the lower mounting space. One or both of the vertical three-sided sewing mechanism 2 and the edging mechanism 6 are operational.
[0018] Furthermore, the frame 1 is provided with a first material tray 11 and a second material tray 12. The first material tray 11 is provided with a first fabric, and the second material tray 12 is provided with a second fabric. The first material tray 11 and the second material tray 12 are rotatably configured.
[0019] Furthermore, the feeding end of the upright three-sided mechanism 2 is provided with a first input roller group 3, the first input roller group 3 is provided with a first upper roller 31 and a first lower roller 32, and a gap is provided between the first upper roller 31 and the first lower roller 32 for the fabric to pass through. The first lower roller 31 is connected to the first drive motor 36.
[0020] Furthermore, the first upper roller 31 can move in the up-down direction to approach or move away from the first lower roller 32, and the first upper roller 31 is connected to the first drive cylinder 35.
[0021] Furthermore, the first upper roller 31 is provided with a first drive shaft 34 and a plurality of first rollers 33, the first rollers 33 being sleeved on the first drive shaft 34 and moving with the first drive shaft 34.
[0022] Furthermore, the feeding end of the upright binding mechanism 2 is provided with a second input roller group 4, the second input roller group 4 is provided with a second upper roller 41 and a second lower roller 42, and a gap is provided between the second upper roller 41 and the second lower roller 42 for the fabric to pass through. The second lower roller 42 is connected to the second drive motor 46.
[0023] Furthermore, the second upper roller 41 can move in the vertical direction to approach or move away from the second lower roller 42, and the second upper roller 41 is connected to the second drive cylinder 45.
[0024] Furthermore, the second upper roller 41 is provided with a second upper drive shaft 44 and a plurality of second upper rollers 43, the second upper rollers 43 being sleeved on the second upper drive shaft 44 and moving with the second upper drive shaft 44.
[0025] Furthermore, when the upright three-sided mechanism 2 and the binding mechanism 6 are single-needle sewing machines, a transverse movement mechanism is provided on the frame 1, and the transverse movement mechanism drives the upright three-sided mechanism 2 to move laterally.
[0026] Furthermore, the transverse mechanism is provided with a drive screw 51 and a drive motor 5. The drive motor 5 drives the drive screw 51 to rotate. The upright three-sided mechanism 2 is provided with a movable nut 52, which is sleeved on the drive screw 51 and screwed to the drive screw 51.
[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0030] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0031] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0032] The above preferred embodiments should be regarded as illustrative examples of the embodiments of the present application. Any technical deductions, substitutions, improvements, etc. that are similar to or based on the present application should be considered within the scope of protection of this patent.
Claims
1. A straight three-edge and edge wrapping all-in-one machine, characterized in that, The machine frame, the upright three-edge mechanism and the edge covering mechanism are single needle sewing machines or multi-needle sewing machines, the machine frame is provided with an upper mounting space and a lower mounting space, the upright three-edge mechanism is mounted on the upper mounting space, and the edge covering mechanism is mounted on the lower mounting space, and one or both of the upright three-edge mechanism and the edge covering mechanism work.
2. The erecting, three-edge and bagging integrated machine according to claim 1, characterized in that, The machine frame is provided with a first material disc and a second material disc, the first material disc is provided with a first cloth, and the second material disc is provided with a second cloth.
3. The machine according to claim 1, wherein, The feeding end of the upright three-edge mechanism is provided with a first input roller set, the first input roller set is provided with a first upper roller and a first lower roller, and a space for passing cloth is arranged between the first upper roller and the first lower roller.
4. The machine according to claim 3, characterized in that, The first upper roller can move along the up-down direction to approach or move away from the first lower roller.
5. The machine according to claim 4, characterized in that, The first upper roller is provided with a first driving shaft and a plurality of first rollers, the first rollers are sleeved on the first driving shaft and move with the first driving shaft.
6. The machine according to claim 1, wherein, The feeding end of the upright three-edge mechanism is provided with a second input roller set, the second input roller set is provided with a second upper roller and a second lower roller, and a space for passing cloth is arranged between the second upper roller and the second lower roller.
7. The machine according to claim 6, characterized in that, The second upper roller can move along the up-down direction to approach or move away from the second lower roller.
8. The machine according to claim 7, characterized in that, The second upper roller is provided with a second upper driving shaft and a plurality of second upper rollers, the second upper rollers are sleeved on the second upper driving shaft and move with the second upper driving shaft.
9. The machine according to claim 1, wherein, When the upright three-edge mechanism and the edge covering mechanism are single needle sewing machines, the machine frame is provided with a horizontal moving mechanism, and the horizontal moving mechanism drives the upright three-edge mechanism to move horizontally.
10. The machine according to claim 9, characterized in that, The horizontal moving mechanism is provided with a driving screw rod and a driving motor, the driving motor drives the driving screw rod to rotate, the upright three-edge mechanism is provided with a moving nut, the moving nut is sleeved on the driving screw rod and is screwed with the driving screw rod.