Primary impregnation device for impregnated paper

By designing a primary impregnation device for impregnated paper, excess impregnation liquid on the surface of the impregnated paper is scraped off using guide rollers and a scraping mechanism and recycled back to the impregnation tank, thus solving the problem of impregnation liquid dripping from the surface of the impregnated paper and achieving efficient utilization of the impregnation liquid.

CN224148443UActive Publication Date: 2026-04-21CHANGZHOU RAINBOW DECORATION MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU RAINBOW DECORATION MATERIALS CO LTD
Filing Date
2025-04-24
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

When existing impregnated paper is removed from the impregnation tank, a large amount of excess impregnation liquid remains on the surface, causing the impregnation liquid to drip and be wasted.

Method used

An impregnation device for impregnated paper was designed, comprising an impregnation tank, a guide roller, a collection mechanism, and a scraping mechanism. The impregnated paper is guided into the impregnation tank by the guide roller, and the cleaning scraper of the scraping mechanism scrapes off the excess impregnation liquid, which is then recycled back to the impregnation tank through the collection tank and the drain outlet.

Benefits of technology

This effectively avoids the waste of impregnation solution dripping, achieves efficient recycling and utilization of impregnation solution, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a primary impregnation device for impregnated paper, which comprises an impregnation tank, two groups of first guide rollers are mounted above the impregnation tank through mounting columns, a plurality of groups of second guide rollers are mounted on the inner wall of the impregnation tank, and impregnated paper is inserted between the two groups of first guide rollers and the plurality of groups of second guide rollers. A collecting mechanism is fixedly connected to the upper portion of the end of the dipping pool, a mounting mechanism is mounted above the collecting mechanism, and a scraping mechanism is mounted on the inner side of the mounting mechanism. According to the impregnated paper body cleaning device, impregnated paper bodies can be conveniently guided into the impregnating tank for impregnating treatment through the guidance of the first guide roller and the second guide roller, and meanwhile, the impregnated paper bodies can be conveniently clamped by the two groups of cleaning scrapers under the action of pushing the connecting sliding blocks through the elastic force of the pushing springs, so that the impregnated paper bodies can be conveniently cleaned. Therefore, in the winding process of the impregnated paper body after impregnation, redundant impregnation liquid on the surface of the impregnated paper body can be scraped off, and the situation that waste is easily caused due to dripping of the impregnation liquid is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of impregnation tank technology, and in particular to an impregnation device for impregnated paper. Background Technology

[0002] Impregnated paper is a functional material made by impregnating base paper with a specific resin or adhesive. It is widely used as a surface veneer in furniture, flooring and other fields. Impregnated paper is a special paper material with functions such as waterproofing, fireproofing and insulation. It is widely used in building materials, electrical, chemical raw materials, medical and health fields.

[0003] Existing impregnated paper processing involves immersing the raw paper in an impregnation tank. However, when the raw paper exits the impregnation tank, a large amount of excess impregnation liquid remains on the surface of the impregnated paper. This causes the impregnation liquid to drip and be wasted during the winding process. To address this issue, we propose a primary impregnation device for impregnated paper. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a primary impregnation device for impregnated paper.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An impregnation device for impregnated paper includes an impregnation tank. Two sets of first guide rollers are mounted on the top of the impregnation tank via mounting columns. Multiple sets of second guide rollers are mounted on the inner wall of the impregnation tank. Impregnated paper is inserted between the two sets of first guide rollers and the multiple sets of second guide rollers. A collection mechanism is fixedly connected above the end of the impregnation tank, and an installation mechanism is mounted above the collection mechanism. A scraping mechanism is mounted on the inner side of the installation mechanism.

[0007] Preferably, the collection mechanism includes a fixed column, a collection tank is fixedly connected to the upper end of the immersion tank via the fixed column, and a drain outlet is fixedly connected to the lower middle position of the collection tank. A through hole is opened on the inner wall of the collection tank at the drain outlet.

[0008] Preferably, the inner wall of the collection tank is symmetrically fixedly connected with two sets of guide plates, and the surfaces of both sets of guide plates are set as inclined surfaces.

[0009] Preferably, the mounting mechanism includes mounting bolts, and a mounting side plate is mounted above the collection trough via the mounting bolts.

[0010] Preferably, two mounting side plates are symmetrically arranged above the collection groove, and two mounting bolts are provided.

[0011] Preferably, the scraping mechanism includes a connecting slider, and a groove is provided on the inner side of the mounting side plate. The connecting slider is slidably connected in the groove, and a cleaning scraper is fixedly connected to the outer end of the connecting slider.

[0012] Preferably, one end of the push spring is welded to the groove, and the other end of the push spring is welded to the surface of the connecting slider.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This device, guided by the first and second guide rollers, can easily guide the impregnated paper into the impregnation tank for impregnation treatment. At the same time, by pushing the spring itself, it can push the connecting slider, which facilitates the two sets of cleaning scrapers to clamp the impregnated paper. Thus, during the winding process of the impregnated paper, excess impregnation liquid on the surface of the paper can be scraped off, avoiding dripping and waste.

[0015] 2. The device can be easily fixed and installed with a fixed column to collect the impregnation liquid scraped off by the two sets of cleaning scrapers. The impregnation liquid can be transported to the impregnation tank through the drain port by the guide plate. At the same time, the installation bolts pass through the mounting side plate and are threaded to the collection tank, which facilitates the disassembly and maintenance of the cleaning scraper as a whole. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of a primary impregnation device for impregnated paper proposed in this utility model;

[0017] Figure 2 for Figure 1 A three-dimensional schematic diagram of the first guide roller and the collecting mechanism in the middle;

[0018] Figure 3 for Figure 1 A three-dimensional cross-sectional view of the collection tank and drain outlet structure in the diagram;

[0019] Figure 4 for Figure 1 An exploded 3D diagram of the mounting side plate and connecting slider structure.

[0020] In the diagram: 1. Impregnation tank; 2. Mounting column; 3. First guide roller; 4. Second guide roller; 5. Impregnated paper;

[0021] 6. Collection mechanism; 61. Fixing column; 62. Collection tank; 63. Drain outlet; 64. Guide plate;

[0022] 7. Installation mechanism; 71. Installation bolts; 72. Installation side plate;

[0023] 8. Scraping mechanism; 81. Connecting slider; 82. Cleaning scraper; 83. Push spring. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Reference Figure 1-4 An impregnation device for impregnated paper includes an impregnation tank 1. Two sets of first guide rollers 3 are mounted on the top of the impregnation tank 1 via mounting columns 2. The mounting columns 2 and the first guide rollers 3 are connected by bearings to facilitate the rotation of the first guide rollers 3 between the two sets of mounting columns 2. Multiple sets of second guide rollers 4 are installed on the inner wall of the impregnation tank 1. All sets of second guide rollers 4 are connected to the inner wall of the impregnation tank 1 via bearings to facilitate the guidance of the impregnated paper body 5 by the first guide rollers 3 and the second guide rollers 4. The impregnated paper body 5 is interspersed between the two sets of first guide rollers 3 and the multiple sets of second guide rollers 4. A collection mechanism 6 is fixedly connected to the top of the end of the impregnation tank 1, and an installation mechanism 7 is installed above the collection mechanism 6. A scraping mechanism 8 is installed on the inner side of the installation mechanism 7.

[0026] Furthermore, refer to Figure 2 and Figure 3 It can be seen that the collection mechanism 6 includes a fixed column 61. A collection tank 62 is fixedly connected to the top of the end of the impregnation tank 1 through the fixed column 61. The fixed column 61 can limit and fix the collection tank 62. A drain port 63 is fixedly connected to the middle position of the bottom of the collection tank 62. A through hole is opened on the inner wall of the collection tank 62 at the drain port 63. Through the through hole opened on the inner wall of the collection tank 62, the impregnation liquid collected inside the collection tank 62 can be discharged into the impregnation tank 1 through the drain port 63.

[0027] Furthermore, refer to Figure 2 and Figure 3 It can be seen that two sets of guide plates 64 are symmetrically fixedly connected to the inner wall of the collection tank 62, and the surfaces of the two sets of guide plates 64 are both set as inclined surfaces. By setting the surfaces of the two sets of guide plates 64 symmetrically as inclined surfaces, the impregnation liquid can be guided and the impregnation liquid collected inside the collection tank 62 can be discharged.

[0028] Furthermore, refer to Figure 3 and Figure 4 It can be seen that the installation mechanism 7 includes installation bolts 71. An installation side plate 72 is installed above the collection tank 62 by the installation bolts 71. The installation bolts 71 pass through the installation side plate 72 and are connected to the collection tank 62, which can facilitate disassembly and assembly, and facilitate the maintenance and cleaning of the scraping mechanism 8.

[0029] Furthermore, refer to Figure 3 and Figure 4 It can be seen that there are two symmetrically arranged side plates 72 above the collection tank 62. The symmetrical arrangement of two side plates 72 above the collection tank 62 facilitates the installation of the scraping mechanism 8. There are two mounting bolts 71, which increases the installation stability of the side plates 72.

[0030] Furthermore, refer to Figure 3 and Figure 4 It can be seen that the scraping mechanism 8 includes a connecting slider 81, and a groove is provided on the inner side of the mounting side plate 72. The connecting slider 81 is slidably connected in the groove, and the outer end of the connecting slider 81 is fixedly connected to the cleaning scraper 82. Through the groove provided on the inner side of the mounting side plate 72, the connecting slider 81 can be easily slid along the groove, which plays the role of driving and guiding the cleaning scraper 82.

[0031] Furthermore, refer to Figure 3 and Figure 4 It can be seen that the groove is welded to one end of the push spring 83, and the other end of the push spring 83 is welded to the surface of the connecting slider 81. By pushing the spring 83 itself, the connecting slider 81 can be easily pushed, so that the connecting slider 81 can drive the cleaning scraper 82 to clamp the impregnated paper 5, and the excess impregnation liquid on the surface of the impregnated paper 5 can be scraped off.

[0032] Working principle: When this utility model is in use, when the immersion tank 1 is in use, according to the attached... Figure 1 Appendix Figure 2 Appendix Figure 3 and attached Figure 4 The impregnation solution is injected into the impregnation tank 1, and the impregnated paper body 5 can be easily guided into the impregnation tank 1 for impregnation by multiple sets of first guide rollers 3 and second guide rollers 4. At this time, by pulling the cleaning scraper 82, the connecting slider 81 can slide along the mounting side plate 72, which makes it easy to compress the push spring 83, so that the impregnated paper body 5 can pass through the two sets of cleaning scrapers 82. At this time, the cleaning scraper 82 is released, and the push spring 83 is reset, which can push the connecting slider 81 and the cleaning scraper 82 to make the two sets of cleaning scrapers 82 clamp the surface of the impregnated paper body 5. When the impregnated paper body 5 is wound up, the two sets of cleaning scrapers 82 can scrape off the excess impregnation solution on the surface of the impregnated paper body 5. The scraped impregnation solution will be collected through the collection tank 62, and guided by the guide plate 64, the impregnation solution can be discharged into the impregnation tank 1 through the drain port 63.

[0033] The above is the complete working principle of this utility model.

[0034] In this utility model, the installation, connection or setting methods of all the components mentioned above are common mechanical methods, and the specific structure, model and coefficient index of all the components are their own technologies. As long as they can achieve their beneficial effects, they can be implemented, so they will not be described in detail.

[0035] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.

[0036] In this utility model, unless otherwise stated, directional terms such as "up, down, left, right, front, back, inside, outside, and vertical and horizontal" in the terminology only represent the orientation of the term in its conventional use or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, numerals such as "first," "second," and "third" do not represent specific quantities or orders, but are only used to distinguish names. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a series of elements includes not only those elements, but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A primary impregnation apparatus for impregnated paper, comprising an impregnation tank (1), characterized in that, Two sets of first guide rollers (3) are installed above the impregnation tank (1) via mounting columns (2). Multiple sets of second guide rollers (4) are installed on the inner wall of the impregnation tank (1). Impregnated paper (5) is inserted between the two sets of first guide rollers (3) and the multiple sets of second guide rollers (4). A collection mechanism (6) is fixedly connected above the end of the impregnation tank (1), and an installation mechanism (7) is installed above the collection mechanism (6). A scraping mechanism (8) is installed on the inner side of the installation mechanism (7).

2. A paper impregnation apparatus according to claim 1, wherein The collection mechanism (6) includes a fixed column (61). A collection tank (62) is fixedly connected above the end of the immersion tank (1) via the fixed column (61). A drain outlet (63) is fixedly connected at the lower middle position of the collection tank (62). A through hole is provided on the inner wall of the collection tank (62) at the drain outlet (63).

3. A paper impregnation apparatus according to claim 2, wherein The inner wall of the collection tank (62) is symmetrically fixed with two sets of guide plates (64), and the surfaces of the two sets of guide plates (64) are both set as inclined surfaces.

4. A paper impregnation apparatus according to claim 2, wherein The mounting mechanism (7) includes mounting bolts (71), and a mounting side plate (72) is mounted above the collection trough (62) by mounting bolts (71).

5. A paper impregnation apparatus according to claim 4, wherein Two mounting side plates (72) are symmetrically arranged above the collection groove (62), and two mounting bolts (71) are provided.

6. A paper impregnation apparatus according to claim 4, wherein The scraping mechanism (8) includes a connecting slider (81), and a groove is provided on the inner side of the mounting side plate (72). The connecting slider (81) is slidably connected in the groove, and a cleaning scraper (82) is fixedly connected to the outer end of the connecting slider (81).

7. A paper impregnation apparatus according to claim 6, wherein The groove is welded to one end of the push spring (83), and the other end of the push spring (83) is welded to the surface of the connecting slider (81).