Aluminum foil bag sealing tension detection system
By introducing anti-slip clamps and pneumatic clamps into the aluminum foil bag sealing tensile testing system, combined with a translation mechanism and safety protection, the problems of clamp slippage and inconvenient operation in the existing system are solved, and the accuracy of test data and operational safety are achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TONGFU CHAOWEI (SUZHOU) MICROELECTRONICS CO LTD
- Filing Date
- 2025-04-15
- Publication Date
- 2026-04-21
AI Technical Summary
Existing vacuum aluminum foil bag tensile testing systems suffer from problems such as insufficient clamp friction leading to slippage, inconvenient operation, lack of safety protection, and inaccurate test data.
A sealing tensile strength detection system for aluminum foil bags was designed. It adopts a clamp with an anti-slip structure, combined with a pneumatic clamp and translation mechanism, and is equipped with a safety guardrail and a human body recognition device to ensure the stability and operational safety of the clamping process.
This method achieves accuracy and ease of operation in aluminum foil bag sealing tensile testing, ensuring the reliability of test data while improving operator safety.
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Figure CN224152190U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of semiconductor packaging technology, and more specifically, to an aluminum foil bag sealing tensile strength detection system. Background Technology
[0002] In the semiconductor industry, finished central processing unit (CPU) BGAs are shipped in vacuum-sealed aluminum foil bags. This solves the problem of solder ball oxidation in BGA products and ensures reliability during testing after installation on motherboards at downstream semiconductor factories.
[0003] The BGA finished product packaging process typically includes: 1) BGA products are placed into vacuum aluminum foil bags; 2) the bags are placed on a vacuum sealing machine for vacuuming and sealing; 3) the operator manually tears the vacuum aluminum foil bag to verify the seal quality. However, manual verification of the seal quality is affected by factors such as gender and age, making it difficult to ensure the stability and reliability of the tearing force. Therefore, to address this issue, a vacuum aluminum foil bag tensile testing system has been introduced to verify the sealing quality of the vacuum aluminum foil bags.
[0004] However, existing vacuum aluminum foil bag tensile testing systems typically have the following problems:
[0005] 1. Insufficient friction on the clamping surface of the tensile testing machine fixture causes the aluminum foil bag inside the fixture to slide during tensile testing, affecting the accuracy of the tensile test data.
[0006] 2. The tensile testing machine clamps require manual operation to tighten and loosen, which makes the operation inconvenient when installing and removing the test aluminum foil bags.
[0007] 3. The tensile testing machine lacks safety protection measures. If the operator does not stay away from the machine while it is in motion, there is a safety risk.
[0008] 4. The original manufacturer's testing software interface cannot meet the actual recording needs of production. Utility Model Content
[0009] This application provides at least one aluminum foil bag sealing tensile testing system. The system can detect the sealing tensile force of aluminum foil bags. Furthermore, the clamping surface of the system's fixture is provided with an anti-slip structure to prevent the aluminum foil bag seal from sliding or falling off within the fixture, thereby ensuring the accuracy of the tensile test data.
[0010] This application provides an aluminum foil bag sealing tensile strength testing system. The testing system includes a frame, a fixed clamp, a movable clamp, a translation mechanism, and a control terminal. The fixed clamp is disposed on the frame and fixed relative to the frame. The movable clamp is disposed on the frame and is movable relative to the fixed clamp. The translation mechanism is disposed on the frame and connected to the movable clamp, and is used to drive the movable clamp to move relative to the fixed clamp. The control terminal is electrically connected to the translation mechanism and is configured to control the translation mechanism to control the movement parameters of the movable clamp.
[0011] The fixed clamp and the movable clamp are used to clamp the two sides of the aluminum foil bag seal, respectively. The fixed clamp and the movable clamp each have a first clamping surface and a second clamping surface, and both the first clamping surface and the second clamping surface are provided with an anti-slip structure.
[0012] In one alternative embodiment, the anti-slip structure is one of a knurled structure, a textured structure, and a sprayed structure.
[0013] In one optional embodiment, both the fixed clamp and the movable clamp are pneumatic clamps.
[0014] In one optional embodiment, the maximum distance between the first clamping surface and the second clamping surface of the fixed clamp / the movable clamp is no greater than 5 mm.
[0015] In one alternative embodiment, the translation mechanism includes a drive assembly and an electrical control box. The drive assembly is connected to the movable fixture and is used to drive the movable fixture to move according to a drive command. The electrical control box is electrically connected to the drive assembly and is configured to output the drive command based on the operator's operation.
[0016] In one alternative embodiment, the drive assembly includes a moving crossbeam and a linear motor. The moving crossbeam is movably mounted on the frame and connected to the movable clamp. The linear motor is mounted on the frame and connected to the moving crossbeam. The linear motor drives the moving crossbeam to move the movable clamp.
[0017] In one alternative implementation, the electrical control box is provided with a control button, which is pressed by an operator to output the control command.
[0018] In one alternative implementation, the detection system further includes a protective fence surrounding the frame and isolating the control terminal outside the frame.
[0019] In one optional embodiment, the protective fence is provided with an operating port and a human body recognition device. The operating port is used by the operator to operate the fixed clamp and the movable clamp so that they respectively clamp the two sides of the aluminum foil bag seal. The human body recognition device is located at the operating port and is electrically connected to the control terminal. The human body recognition device is used to send a sensing signal to the control terminal when the operator approaches the operating port, so that the control terminal controls the translation mechanism to stop operating.
[0020] In one alternative implementation, the human body recognition device is one or more of the following: a safety light curtain, a photoelectric sensor, a laser scanner, an ultrasonic sensor, a capacitive proximity sensor, and a magnetic switch.
[0021] The above-mentioned technical solution of this application has the following beneficial technical effects:
[0022] The aluminum foil bag sealing tensile testing system of this application embodiment can detect the sealing tensile force of aluminum foil bags. Furthermore, the clamping surface of the system's fixture is provided with an anti-slip structure to prevent the aluminum foil bag seal from sliding or falling off within the fixture during clamping, thereby ensuring the accuracy of the tensile test data.
[0023] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly described below. These drawings are incorporated in and constitute a part of this specification. They illustrate embodiments conforming to this application and, together with the specification, serve to explain the technical solutions of this application. It should be understood that the following drawings only show some embodiments of this application and should not be considered as limiting the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.
[0025] Figure 1 This paper shows a schematic diagram of the structure of an aluminum foil bag sealing tensile strength detection system provided in an embodiment of this application;
[0026] Figure 2 It shows Figure 1 Side view;
[0027] Figure 3 It shows Figure 2 A magnified view of part A in the image;
[0028] Figure label:
[0029] 10. Aluminum foil bag sealing; 100. Frame; 200. Fixed clamp; 300. Movable clamp; 310. First clamping block; 311. First clamping surface; 320. Second clamping block; 221. Second clamping surface; 400. Translation mechanism; 410. Drive assembly; 411. Moving crossbeam; 412. Linear motor; 420. Electrical control box; 421. First control button; 422. Second control button; 500. Control terminal; 510. Main unit; 520. Display; 600. Protective fence; 610. Operating port; 620. Human body recognition device. Detailed Implementation
[0030] Various exemplary embodiments of this application will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps set forth in these embodiments do not limit the scope of this application.
[0031] The embodiments of this application will now be described in detail. Examples of these embodiments are illustrated in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0032] The terms "first" and "second" in the specification and claims of this application may explicitly or implicitly include one or more of the features. In the description of this application, unless otherwise stated, "multiple" means two or more. Furthermore, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0033] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0034] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0035] refer to Figures 1 to 3 This paper illustrates a tensile testing system for sealing aluminum foil bags, which is a tensile testing machine system.
[0036] In some embodiments, the aluminum foil bag sealing tensile strength testing system includes a frame 100, a fixed clamp 200, a movable clamp 300, a translation mechanism 400, and a control terminal 500. The fixed clamp 200 is disposed on and fixed relative to the frame 100. The movable clamp 300 is disposed on the frame 100 and is capable of moving up and down relative to the fixed clamp 200. The translation mechanism 400 is disposed on the frame 100 and connected to the movable clamp 300, and is used to drive the movable clamp 300 to move relative to the fixed clamp 200. The control terminal 500 is electrically connected to the translation mechanism 400, and is configured to control the translation mechanism 400 to control the movement parameters of the movable clamp 300. During use, the fixed clamp 200 and the movable clamp 300 are used to clamp the two sides of the aluminum foil bag seal 10, respectively. The translation mechanism 400, under the control of the control terminal 500, can move the movable clamp 300 relative to the fixed clamp 200, so that the movable clamp 300 and the fixed clamp 200 can stretch the aluminum foil bag seal 10. Furthermore, during the inspection process, the control terminal 500 can control the movement parameters of the movable clamp 300, such as movement distance, movement speed, and movement time, by controlling the translation mechanism 400.
[0037] In some embodiments, both the fixed clamp 200 and the movable clamp 300 have opposing first clamping blocks 310 and second clamping blocks 320, wherein the first clamping block 310 is provided with a first clamping surface 311, and the second clamping block 320 is provided with a second clamping surface 221. During use, by controlling the relative movement of the first clamping block 310 and the second clamping block 320, the first clamping surface 311 and the second clamping surface 221 can be moved closer to or further away from each other. Specifically, when the first clamping surface 311 and the second clamping surface 221 are close together, the aluminum foil bag seal 10 can be clamped; when the first clamping surface 311 and the second clamping surface 221 are far apart, the aluminum foil bag seal 10 can be released.
[0038] In some embodiments, the first clamping surface 311 and the second clamping surface 221 of both the fixed clamp 200 and the movable clamp 300 can be provided with anti-slip structures. This configuration can effectively increase the friction between the first clamping surface 311 and the second clamping surface 221, preventing the aluminum foil bag seal 10 from sliding or falling off within the clamp during clamping, thereby ensuring the accuracy of the tensile test data.
[0039] In some embodiments, the anti-slip structure can be one of a knurled structure, a textured structure, and a sprayed structure. In this embodiment, the anti-slip structure is preferably a knurled structure. The knurled structure can give the first clamping surface 311 and the second clamping surface 221 a higher roughness, which can effectively increase the friction between the first clamping surface 311 and the second clamping surface 221 and prevent slippage.
[0040] In some embodiments, both the fixed clamp 200 and the movable clamp 300 can be pneumatic clamps. That is, under the action of air pressure, the first clamping block 310 and the second clamping block 320 can move closer to each other to achieve a clamping action, and when the air pressure is removed, the first clamping block 310 and the second clamping block 320 can move away from each other to achieve a releasing action. It should be understood that in order to achieve air pressure control, both the fixed clamp 200 and the movable clamp 300 should be equipped with an air pressure control switch, such as a manual sliding valve. During use, the operator can operate (rotate or slide) the air pressure control switch to control the air supply or cut-off, thereby achieving clamping and releasing of the clamp. Compared with the prior art of manually operating a screw-on fixture to control clamping and releasing, this setup eliminates the need for configuring and operating (screwing) a screw-on fixture, and the control of the clamp is relatively simple, which is beneficial to improving the convenience of operation.
[0041] In some embodiments, both the first clamping block 310 and the second clamping block 320 can be pneumatically driven, or one of the first clamping block 310 and the second clamping block 320 can be fixedly installed while the other can be pneumatically driven. In this embodiment, both the first clamping block 310 and the second clamping block 320 are pneumatically driven.
[0042] In some embodiments, the maximum distance between the first clamping surface 311 and the second clamping surface 221 of the fixed clamp 200 / movable clamp 300 is no greater than 5 mm. That is, at the maximum opening, the distance between the first clamping surface 311 and the second clamping surface 221 is no greater than 5 mm. This setting can prevent operators from inserting their fingers between the first clamping surface 311 and the second clamping surface 221 when installing the aluminum foil bag seal 10, thereby preventing finger injuries when the clamp is tightened.
[0043] In some embodiments, the translation mechanism 400 may include a drive assembly 410 and an electrical control box 420. The drive assembly 410 is connected to the movable clamp 300 and is used to drive the movable clamp 300 to move according to drive commands. The electrical control box 420 is electrically connected to the drive assembly 410 and is configured to output drive commands based on operator input. This configuration allows the operator to operate the translation mechanism 400 to adjust the position of the movable clamp 300 relative to the fixed clamp 200, facilitating the operator to attach the aluminum foil bag seal 10 to both the fixed clamp 200 and the movable clamp 300.
[0044] In some embodiments, the drive assembly 410 may include a movable crossbeam 411 and a linear motor 412. The movable crossbeam 411 is movably mounted on the frame 100 and connected to the movable clamp 300. The linear motor 412 is mounted on the frame 100 and connected to the movable crossbeam 411, and is used to drive the movable crossbeam 411 to move up and down, so that the movable crossbeam 411 drives the movable clamp 300 to move up and down relative to the fixed clamp 200. This configuration enables the translation mechanism 400 to drive the movable clamp 300 to move.
[0045] In some embodiments, the electrical control box 420 is provided with control buttons for operation by an operator to output control commands. For example, the electrical control box 420 is provided with a first control button 421 and a second control button 422. The first control button 421 outputs a first control command when pressed by the operator, which causes the drive assembly 410 to drive the movable clamp 300 downward. The second control button 422 outputs a second control command when pressed by the operator, which causes the drive assembly 410 to drive the movable clamp 300 upward. This configuration enables the electrical control box 420 to output drive commands based on operator input.
[0046] In some embodiments, the control terminal 500 may include a host 510 and a display 520. The display 520 is used to present an operation interface, which includes a control module, a display module, and an input module. The control module is used by the operator to input control commands, such as up commands, down commands, test commands, pause commands, and end commands. The display module is used to display detection information, such as the maximum force in the first interval, the minimum force in the first interval, the average force in the first interval, and the maximum force. The input module is used for sample information, such as machine number, packaging line number, employee number, shift, production batch number, and production date.
[0047] In some embodiments, the detection system further includes a protective fence 600, which surrounds the frame 100 and isolates the control terminal 500 outside the frame 100. For example, the protective fence 600 can be made of acrylic sheet, which surrounds the top, left, right, back, and front of the frame 100, with the control terminal 500 located outside the protective fence 600. This arrangement requires operators to operate the control terminal 500 outside the protective fence 600 to perform detection, thus ensuring the personal safety of the operators.
[0048] In some embodiments, the protective fence 600 is provided with an access port 610, which is used by an operator to operate the fixed clamp 200 and the movable clamp 300 to clamp the two sides of the aluminum foil bag seal 10 respectively. For example, in a specific configuration, the access port 610 can be opened on the acrylic plate on the front of the frame 100, or the acrylic plate can be provided only at the upper third of the front of the frame 100 to form the access port 610. This configuration allows the operator to approach the machine through the access port 610 to install and remove the aluminum foil bag seal 10 and to maintain the machine.
[0049] In some embodiments, the protective fence 600 is equipped with a human body recognition device 620. The human body recognition device 620 is located at the operating port 610 and electrically connected to the control terminal 500. The human body recognition device 620 is used to send a sensing signal to the control terminal 500 when an operator approaches the operating port 610, so that the control terminal 500 controls the translation mechanism 400 to stop operating. This configuration can prevent operators from approaching the machine while it is running, avoiding safety hazards caused by operators being too close to the machine.
[0050] In some embodiments, the human body recognition device 620 may be one or more of a safety light curtain, a photoelectric sensor, a laser scanner, an ultrasonic sensor, a capacitive proximity sensor, and a magnetic switch. In this embodiment, the anti-slip structure is preferably a safety light curtain. When a person or object blocks the safety light curtain, the safety light curtain can generate a light curtain sensing signal that is fed back to the control terminal 500, causing the control terminal 500 to control the translation mechanism 400 to stop operating.
[0051] The aluminum foil bag sealing tensile testing system of this application embodiment can detect the sealing tensile force of aluminum foil bags. Furthermore, the clamping surface of the system's fixture is provided with an anti-slip structure to prevent the aluminum foil bag seal from sliding or falling off within the fixture during clamping, thereby ensuring the accuracy of the tensile test data.
[0052] One or more embodiments in this specification are intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of one or more embodiments in this specification should be included within the protection scope of this application.
[0053] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.
Claims
1. An aluminum foil bag seal pull force detection system, characterized by, The detection system includes a frame, a fixed fixture, a movable fixture, a translation mechanism, and a control terminal. The fixed fixture is disposed on the frame and fixed relative to the frame. The movable fixture is disposed on the frame and is movable relative to the fixed fixture. The translation mechanism is disposed on the frame and connected to the movable fixture, and is used to drive the movable fixture to move relative to the fixed fixture. The control terminal is electrically connected to the translation mechanism and is configured to control the translation mechanism to control the movement parameters of the movable fixture. The fixed clamp and the movable clamp are used to clamp the two sides of the aluminum foil bag seal, respectively. The fixed clamp and the movable clamp each have a first clamping surface and a second clamping surface, and both the first clamping surface and the second clamping surface are provided with an anti-slip structure.
2. The aluminum foil bag seal pull force detection system of claim 1, wherein, The anti-slip structure is one of the following: knurled structure, engraved structure, and sprayed structure.
3. The aluminum foil bag closure pull force detection system of claim 1, wherein, Both the fixed clamp and the movable clamp are pneumatic clamps.
4. The aluminum foil bag closure pull force detection system of claim 1, wherein, The maximum distance between the first clamping surface and the second clamping surface of the fixed clamp / movable clamp is no greater than 5mm.
5. The aluminum foil bag closure pull force detection system of claim 1, wherein, The translation mechanism includes a drive assembly and an electrical control box. The drive assembly is connected to the movable fixture and is used to drive the movable fixture to move according to a drive command. The electrical control box is electrically connected to the drive assembly and is configured to output the drive command based on the operator's operation.
6. The aluminum foil bag closure pull force detection system of claim 5, wherein, The drive assembly includes a moving crossbeam and a linear motor. The moving crossbeam is movably mounted on the frame and connected to the movable fixture. The linear motor is mounted on the frame and connected to the moving crossbeam. The linear motor is used to drive the moving crossbeam to move the movable fixture.
7. The aluminum foil bag closure pull force detection system of claim 5, wherein, The electrical control box is equipped with control buttons, which are pressed by the operator to output control commands.
8. The aluminum foil bag closure pull force detection system of claim 1, wherein, The detection system also includes a protective fence that surrounds the frame and isolates the control terminal outside the frame.
9. The aluminum foil bag closure pull force detection system of claim 8, wherein, The protective fence is equipped with an operating port and a human body recognition device. The operating port is used by the operator to operate the fixed clamp and the movable clamp so that they respectively clamp the two sides of the aluminum foil bag seal. The human body recognition device is located at the operating port and is electrically connected to the control terminal. The human body recognition device is used to send a sensing signal to the control terminal when the operator approaches the operating port, so that the control terminal controls the translation mechanism to stop running.
10. The aluminum foil bag closure pull force detection system of claim 9, wherein, The human body recognition device is one or more of the following: a safety light curtain, a photoelectric sensor, a laser scanner, an ultrasonic sensor, a capacitive proximity sensor, and a magnetic switch.