Quality inspection device for fireproof aluminum composite board

Abstract

The utility model belongs to the technical field of quality inspection devices, and particularly relates to a quality inspection device for a fireproof aluminum composite board, which comprises a conveying assembly, a feeding assembly, a discharging assembly and a control assembly, and is characterized in that the conveying assembly comprises two supporting plates and a plurality of conveying rollers connected with the two supporting plates through bearings; the two industrial cameras are arranged on the two supporting plates correspondingly and used for shooting and collecting image data of the side faces of the plates on the conveying rollers; the marking assembly comprises a first air cylinder located above the conveying assembly and a marking pen connected with the telescopic end of the first air cylinder. According to the quality inspection device for the fireproof aluminum composite board, high-definition image data are collected through the industrial camera and are automatically analyzed, so that defects on the side face of the board are accurately detected, the problems of visual fatigue and omission caused by manual detection are avoided, meanwhile, the detection time is greatly shortened in the automatic detection process, the production efficiency is improved, and the production cost is reduced. And the workload of subsequent sorting personnel is reduced through the real-time marking page of the marking assembly.

Description

Technical Field

[0001] This utility model belongs to the technical field of quality inspection devices, and specifically relates to a quality inspection device for fireproof aluminum composite panels. Background Technology

[0002] As an important building material, the quality inspection of fire-resistant aluminum composite panels is a key link to ensure product safety and reliability.

[0003] Currently, traditional quality inspection equipment mostly relies on high-resolution cameras or vision inspection systems to perform relatively detailed scanning and imaging of the top and bottom surfaces of fireproof aluminum composite panels, effectively detecting common defects such as surface flatness, smoothness, scratches, color differences, and bubbles. However, the inspection of the sides of the panels mainly depends on manual visual inspection, which has many drawbacks. On the one hand, prolonged inspection work can easily lead to visual fatigue of inspectors, causing a gradual decrease in inspection accuracy and making it easy to miss some minor defects, thus affecting product quality control. On the other hand, manual inspection is not only inefficient, but inspectors also need to remove defective products from the production line, which undoubtedly further distracts them, increases their workload, and makes it difficult to guarantee the timeliness and accuracy of inspection and sorting.

[0004] Therefore, in order to solve the above problems, it is necessary to design a quality inspection device for fireproof aluminum composite panels. Utility Model Content

[0005] The purpose of this invention is to provide a quality inspection device for fireproof aluminum composite panels to solve the technical problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides a quality inspection device for fireproof aluminum composite panels, comprising:

[0007] A conveying assembly, comprising: two support plates and a plurality of conveying rollers connected to bearings of the two support plates;

[0008] Two industrial cameras are mounted on two support plates respectively to capture and collect image data of the side of the plate on the conveyor roller;

[0009] A marking assembly includes: a first cylinder located above the conveying assembly and a marker pen connected to the telescopic end of the first cylinder;

[0010] The main control module is electrically connected to the two industrial cameras and the first cylinder;

[0011] The main control module is adapted to acquire image data uploaded by an industrial camera, and control the first cylinder to extend according to the image data so that the marker pen contacts the board material to mark unqualified products.

[0012] Furthermore, the marking assembly also includes: a gantry frame mounted on two support plates, a fixing sleeve fitted onto the marker pen, and a connecting arm connected to the fixing sleeve; wherein

[0013] The first cylinder is located at the top of the gantry, and its telescopic end penetrates the gantry and;

[0014] The other end of the connecting arm is connected to the telescopic end of the first cylinder.

[0015] Furthermore, the conveying assembly further includes: a first gear sleeved on one side of the conveying roller, and a plurality of second gears connected to any support plate bearing; wherein

[0016] The second gear is disposed between two adjacent first gears, and the second gear meshes with the adjacent first gear;

[0017] Any of the first gears is adapted to drive the other first gears to rotate synchronously in the same direction via the second gear when rotating.

[0018] Furthermore, the conveying assembly further includes: a fixed plate disposed on one side of any support plate, a reducer disposed on the fixed plate, and a motor connected to the reducer; wherein

[0019] The motor is adapted to drive the first gear to rotate via a speed reducer.

[0020] Furthermore, the conveying assembly is provided with two symmetrically arranged positioning components; wherein

[0021] The positioning assembly includes: a base plate disposed on a support plate, a second cylinder disposed on the base plate, and a U-shaped component connected to the telescopic end of the second cylinder; wherein...

[0022] The second cylinder is adapted to bring the U-shaped parts closer together during extension and retraction to position the sheet metal.

[0023] Furthermore, the positioning assembly further includes: at least two rollers connected to the U-shaped bearing; wherein

[0024] The roller is adapted to contact the sheet material.

[0025] The beneficial effects of this utility model are:

[0026] (i) The sheet material is placed on the conveyor rollers of the conveying assembly. As the conveyor rollers rotate, the sheet material is conveyed. During the conveying process, two industrial cameras capture images of both sides of the sheet material and collect high-definition image data. This image data is uploaded to the main control module. If the main control module detects that the sheet material is defective (such as scratches, color difference, bubbles, etc.), it will control the first cylinder to extend, so that the marker pen contacts the sheet material and marks the defective sheet material. In this way, the subsequent sorting personnel can easily identify and remove the defective products based on the marks. By collecting high-definition image data through industrial cameras and performing automatic analysis, defects on the sides of the sheet material can be accurately detected, avoiding the visual fatigue and omissions of manual inspection. At the same time, the automated inspection process greatly shortens the inspection time and improves production efficiency. The real-time marking page of the marking assembly reduces the workload of the subsequent sorting personnel.

[0027] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0028] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0029] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0030] Figure 1 The three-dimensional representation of the preferred embodiment of this utility model. Figure 1 ;

[0031] Figure 2 yes Figure 1 Enlarged view of region A in the middle;

[0032] Figure 3 yes Figure 1 Enlarged view of region B in the middle;

[0033] Figure 4 The three-dimensional representation of the preferred embodiment of this utility model. Figure 2 .

[0034] In the picture:

[0035] Conveying assembly 1, support plate 101, conveying roller 102, first gear 103, second gear 104, fixing plate 105, reducer 106, motor 107;

[0036] 2. Industrial camera; 3. Marking assembly; 301. First cylinder; 302. Marker pen; 303. Gantry frame; 304. Fixing sleeve; 305. Connecting arm;

[0037] Positioning component 4, base plate 401, second cylinder 402, U-shaped part 403, roller 404. Detailed Implementation

[0038] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1

[0039] like Figures 1 to 4 As shown, this embodiment provides a quality inspection device for fireproof aluminum composite panels, including:

[0040] The conveying assembly 1 includes: two support plates 101 and a plurality of conveying rollers 102 connected to the two support plates 101 by bearings; two industrial cameras 2, respectively mounted on the two support plates 101, for capturing and collecting image data of the side of the sheet material on the conveying rollers 102; a marking assembly 3 includes: a first cylinder 301 located above the conveying assembly 1 and a marker pen 302 connected to the telescopic end of the first cylinder 301; a main control module electrically connected to the two industrial cameras 2 and the first cylinder 301; the main control module is adapted to acquire image data uploaded by the industrial cameras 2, and to control the first cylinder 301 to extend according to the image data, so that the marker pen 302 contacts the sheet material to mark unqualified products; wherein the main control module adopts, but is not limited to, a PLC.

[0041] In this embodiment, the sheet material is placed on the conveyor roller 102 of the conveying assembly. As the conveyor roller 102 rotates, the sheet material is conveyed. During the conveying process, two industrial cameras 2 respectively capture images of both sides of the sheet material and collect high-definition image data. This image data is uploaded to the main control module. If the main control module detects that the sheet material is defective (such as scratches, color difference, bubbles, etc.), it will control the first cylinder 301 to extend, so that the marker pen 302 contacts the sheet material and marks the defective sheet material. In this way, subsequent sorting personnel can easily identify and remove defective products based on the marks. By collecting high-definition image data through the industrial cameras 2 and performing automatic analysis, defects on the sides of the sheet material can be accurately detected, avoiding the visual fatigue and omissions caused by manual inspection. At the same time, the automated inspection process greatly shortens the inspection time and improves production efficiency. The real-time marking page of the marking assembly 3 reduces the workload of subsequent sorting personnel.

[0042] The marking assembly 3 further includes: a gantry frame 303 mounted on two support plates 101, a fixing sleeve 304 sleeved on the marker pen 302, and a connecting arm 305 connected to the fixing sleeve 304; wherein the first cylinder 301 is mounted on the top of the gantry frame 303, and its telescopic end passes through the gantry frame 303; the other end of the connecting arm 305 is connected to the telescopic end of the first cylinder 301; wherein the fixing sleeve 304 is provided to achieve the effect of fixing and supporting the marker pen 302.

[0043] The conveying assembly 1 further includes: a first gear 103 sleeved on one side of the conveying roller 102, and a plurality of second gears 104 connected to the bearing of any support plate 101; wherein the second gears 104 are disposed between two adjacent first gears 103, and the second gears 104 mesh with the adjacent first gears 103; any first gear 103 is adapted to drive other first gears 103 to rotate synchronously in the same direction through the transmission of the second gears 104 when rotating; wherein by setting a plurality of first gears 103 and a plurality of second gears 104 to form a transmission chain, and setting the second gears 104 between adjacent first gears 103, the effect of each first gear 103 being able to rotate synchronously in the same direction is ensured; when any first gear 103 rotates, it will drive other first gears 103 to rotate synchronously in the same direction through the transmission action of the second gears 104, thereby realizing the synchronous rotation of all conveying rollers 102.

[0044] The conveying assembly 1 further includes: a fixed plate 105 disposed on one side of any support plate 101, a reducer 106 disposed on the fixed plate 105, and a motor 107 connected to the reducer 106; wherein the motor 107 is adapted to drive the first gear 103 to rotate through the reducer 106; wherein the conveying roller 102 includes: a rotating shaft, the first gear 103 being sleeved on the rotating shaft, and the output end of the reducer 106 being connected to the rotating shaft to drive the conveying roller 102 and the first gear 103 to rotate; wherein by setting the reducer 106, the rotational speed of the motor 107 is reduced and the torque is increased to ensure that the conveying roller can rotate smoothly and powerfully; wherein by setting the motor 107, a power source is provided for the reducer 106.

[0045] The conveying assembly 1 is provided with two symmetrically arranged positioning assemblies 4; wherein the positioning assembly 4 includes: a base plate 401 disposed on the support plate 101, a second cylinder 402 disposed on the base plate 401, and a U-shaped member 403 connected to the telescopic end of the second cylinder 402; wherein the two second cylinders 402 are adapted to drive the U-shaped member 403 to move closer together during telescopic movement in order to position the plate; by setting the positioning assembly 4, the plate is centered, which facilitates marking by the marker pen 302, and prevents the plate from being below the marker pen 302, thus preventing defective products from being marked.

[0046] The positioning component 4 further includes at least two rollers 404 connected to the bearing of the U-shaped part 403; wherein the rollers 404 are adapted to contact the plate; wherein by setting the rollers 404, friction with the plate during positioning is reduced.

[0047] All the devices (parts whose specific structures are not specified) selected in this application are general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0048] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0049] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0050] In the several embodiments provided in this application, it should be understood that the disclosed systems, apparatuses, and methods can be implemented in other ways. The apparatus embodiments described above are merely illustrative. For example, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. Furthermore, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Additionally, the shown or discussed mutual couplings, direct couplings, or communication connections may be through some communication interfaces; indirect couplings or communication connections between devices or units may be electrical, mechanical, or other forms.

[0051] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0052] In addition, in the various embodiments of this utility model, each functional unit can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit.

[0053] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A fireproof aluminum composite panel quality inspection device, characterized in that, include: The conveying assembly (1) includes: two support plates (101) and a plurality of conveying rollers (102) connected to the two support plates (101) by bearings. Two industrial cameras (2) are respectively set on two support plates (101) to capture and collect image data of the side of the plate on the conveyor roller (102); The marking assembly (3) includes: a first cylinder (301) located above the conveying assembly (1) and a marker pen (302) connected to the telescopic end of the first cylinder (301). The main control module is electrically connected to the two industrial cameras (2) and the first cylinder (301); The main control module is adapted to acquire image data uploaded by the industrial camera (2) and control the first cylinder (301) to extend according to the image data so that the marker pen (302) contacts the board to mark the unqualified products.

2. The quality inspection device for fireproof aluminum composite panels as described in claim 1, characterized in that, The marking assembly (3) further includes: a gantry frame (303) mounted on two support plates (101), a fixing sleeve (304) fitted onto the marker pen (302), and a connecting arm (305) connected to the fixing sleeve (304); wherein The first cylinder (301) is located at the top of the gantry (303), and its telescopic end passes through the gantry (303) and; The other end of the connecting arm (305) is connected to the telescopic end of the first cylinder (301).

3. The quality inspection device for fireproof aluminum composite panels as described in claim 2, characterized in that, The conveying assembly (1) further includes: a first gear (103) sleeved on one side of the conveying roller (102), and a plurality of second gears (104) connected to the bearing of any support plate (101); wherein The second gear (104) is disposed between two adjacent first gears (103), and the second gear (104) meshes with the adjacent first gear (103); Any of the first gears (103) is adapted to drive the other first gears (103) to rotate synchronously in the same direction via the second gear (104) when rotating.

4. The quality inspection device for fireproof aluminum composite panels as described in claim 3, characterized in that, The conveying assembly (1) further includes: a fixed plate (105) disposed on one side of any support plate (101), a reducer (106) disposed on the fixed plate (105), and a motor (107) connected to the reducer (106); wherein The motor (107) is adapted to drive the first gear (103) to rotate via a reducer (106).

5. The quality inspection device for fireproof aluminum composite panels as described in claim 4, characterized in that, The conveying assembly (1) is provided with two symmetrically arranged positioning assemblies (4); in The positioning component (4) includes: a base plate (401) disposed on a support plate (101), a second cylinder (402) disposed on the base plate (401), and a U-shaped piece (403) connected to the telescopic end of the second cylinder (402); wherein The two second cylinders (402) are adapted to bring the U-shaped parts (403) closer together during extension and retraction to position the plate. 6.The fireproof aluminum composite panel quality inspection device according to claim 5, characterized in that The positioning assembly (4) further comprises at least two rollers (404) in bearing connection with the U-shaped piece (403) ; wherein The rollers (404) are adapted to contact the panel.

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