Integrated control device for light storage, charging and detection

By introducing a water-cooling and air-cooling cooling system into the photovoltaic energy storage charging and testing control equipment, the problem of temperature rise under sunlight was solved, enabling stable operation and efficient operation of the equipment in high-light environments.

CN224154435UActive Publication Date: 2026-04-21GUANGDONG FULLDE ELECTRONICS +2
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG FULLDE ELECTRONICS
Filing Date
2025-01-22
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing photovoltaic energy storage charging and testing control equipment lacks heat treatment devices, which leads to increased internal temperature under sunlight, increasing the heat burden and affecting the stable operation of the equipment.

Method used

The heat dissipation mechanism combines water cooling and air cooling, using a semiconductor condenser and fan to reduce equipment temperature, and insulation materials and filters to reduce dust impact, ensuring stable operation of the equipment in high light environments.

Benefits of technology

It effectively reduces the internal heat load of the equipment, ensures that the control components operate smoothly in strong light environments, and improves the operating efficiency and reliability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated control device for light storage, charging and inspection, which belongs to the field of light storage, charging and inspection, and comprises a solar panel, a control box arranged below the solar panel and a control assembly arranged in the control box, and a heat dissipation mechanism is arranged on the control box. According to the control device, cold water in the water tank is pumped into the cold water pipe through the water pump to be circulated in the control box, so that heat in the control box is taken away, then the cold water flows back from the cold water pipe and is discharged into the water tank, the semiconductor condenser cools hot water, circulation is conducted, and the cooling effect is achieved; water cooling circulation and air cooling circulation are combined to form air cooling circulation, further cooling is achieved, dust is filtered through a filter screen, the influence on the interior of the control box is reduced, cooling is achieved through water cooling circulation and air cooling circulation at the same time, the heat burden in equipment can be greatly reduced, stable operation of a control assembly can be guaranteed even in the environment with strong illumination, and the equipment operation efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of optical storage charging and testing, specifically an integrated control device for optical storage charging and testing. Background Technology

[0002] Control equipment is a device used in industrial production processes to control actuators and collect sensor data. It includes field control units of distributed control systems, programmable logic controllers, and remote terminal units, which are unit devices for production process control. Control equipment is widely used in people's daily life and work. For example, when people are working on the charging and inspection of optical storage, they usually need to use control equipment to facilitate the control of the charging and inspection of optical storage.

[0003] Chinese utility model patent CN 214045166 U discloses an integrated control device for photovoltaic storage, charging, and testing. This device uses a sliding laser energy detector to monitor the battery, ensuring stable energy detection and preventing internal energy instability, thus increasing the overall safety of the device. However, this device lacks a heat treatment system. Because it has solar panels, it needs to operate under sunlight, causing internal heating and increasing the thermal burden on the internal components, which is detrimental to stable operation.

[0004] Therefore, an integrated control device for optical storage, charging, and testing is provided to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] This utility model provides an integrated control device for photovoltaic storage, charging, and testing, which aims to solve the problem that existing control equipment lacks a heat treatment device as mentioned in the background art. Since this device is equipped with solar panels, it needs to be used under sunlight, which will cause its internal temperature to rise, thereby aggravating the heat burden on its internal equipment and hindering stable operation.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an integrated control device for photovoltaic storage, charging and testing, comprising a solar panel, a control box disposed below the solar panel, and control components disposed inside the control box, wherein a heat dissipation mechanism is provided on the control box;

[0009] To reduce the thermal load on the equipment, the heat dissipation mechanism includes a water tank located outside the control box. A semiconductor condenser with a water pump is mounted on the top of the water tank. A chilled water pipe is fixedly installed on the outer wall of the water tank, spiraling along the inner wall of the control box. An air inlet is fixedly installed on one side of the outer wall of the control box, and an air outlet is fixedly installed on the other side. A filter is fixedly installed on the air inlet, and a fan is installed inside the air outlet. The water pump draws chilled water from the water tank into the chilled water pipe within the control box. The water circulates within the control box, carrying away heat. The water then flows back into the water tank through the cold water pipe. The semiconductor condenser cools the hot water, and this cycle repeats to achieve a cooling effect. Simultaneously, a fan draws air in from the air inlet and exhausts it from the air outlet, forming an air-cooled circulation for further cooling. A filter removes dust, reducing its impact on the control box. By simultaneously cooling through water and air circulation, the thermal load within the equipment is significantly reduced. Even in environments with strong sunlight, the control components can operate stably, improving equipment operating efficiency.

[0010] Preferably, in order to secure the cold water pipe, several support rods are fixedly installed on the inner side wall of the control box. Semi-circular plastic clips for locking the outside of the cold water pipe are fixedly installed on the support rods. By locking the outer wall of the cold water pipe with the semi-circular plastic clips, the cold water pipe is fixed in position inside the control box, preventing it from tipping over and avoiding any impact on the control components.

[0011] Preferably, in order to further filter dust, an isolation net is installed in the control box between the control components and the cold water pipe. A secondary filter is installed inside the isolation net. The control components are placed inside the isolation net, and the dust entering through the air inlet will be blocked and filtered again by the secondary filter, thereby greatly reducing the impact of dust on the control components and ensuring stable operation of the equipment.

[0012] Preferably, in order to further reduce the impact of the external environment on the inside of the equipment, a heat insulation cavity is provided in the side wall of the control box, and heat insulation cotton is sandwiched inside the heat insulation cavity. The heat insulation cotton further improves the heat insulation efficiency of the equipment body, thereby reducing the accumulation of high temperature inside the equipment.

[0013] Preferably, in order to organize the messy wire harness, the control device further includes a wire harness organizing mechanism. The wire harness organizing mechanism includes a wire pass-through port on the back of the control box for the solar panel and control component wire harness to pass through. A wire pass-through plate is installed on the wire pass-through port, and a second wire pass-through plate is also installed at the corresponding position on the isolation net. The wire harness enters the control box through the wire pass-through plate on the wire pass-through port, passes through the gap of the coiled cold water pipe, passes through the second wire pass-through plate and enters the isolation net, and is installed at the corresponding position of the control component, ensuring that the wire harness does not become messy and tangled, and facilitating equipment maintenance.

[0014] Preferably, to tidy up excess wires, a groove is provided on the outer wall of the hanging rod, and a sliding rod is fixedly installed inside the groove. Two L-shaped sliders are positioned opposite each other on the outer wall of the sliding rod, and a spring is sleeved between the two L-shaped sliders on the outer wall of the sliding rod. Excess wires from the solar panel and control components are wound around the two L-shaped sliders. The wires will tighten around the two L-shaped sliders, causing the springs to contract. After winding, the springs will naturally extend on the sliding rod, pushing the two L-shaped sliders to extend to both ends within the groove, thus supporting the wire loop and preventing it from falling off. This makes the system more stable and reliable, avoiding the wires from falling to the ground in a mess and causing damage.

[0015] (III) Beneficial Effects

[0016] This control device uses a water pump to draw cold water from the water tank into the cold water pipe, which circulates within the control box, thus removing heat from the control box. The water then flows back into the water tank through the cold water pipe. A semiconductor condenser cools the hot water, and this cycle repeats to achieve a cooling effect. Simultaneously, a fan draws air from the air inlet and exhausts it from the air outlet, forming an air-cooled circulation for further cooling. A filter screen filters dust, reducing its impact on the control box. Through the simultaneous cooling via water and air cooling circulation, the thermal load within the equipment is greatly reduced, ensuring stable operation of the control components even in environments with strong sunlight, thus improving equipment operating efficiency.

[0017] The control device allows the wiring harness to enter the control box through the wiring plate at the wiring port, pass through the gaps in the coiled cold water pipe, and then pass through the second wiring plate into the isolation net. It is then installed at the corresponding position of the control component, ensuring that the wiring harness does not become tangled and facilitating equipment maintenance. Attached Figure Description

[0018] Figure 1 A schematic diagram of one side structure of an integrated control device for optical storage, charging, and testing.

[0019] Figure 2 This is a schematic diagram of the other side of an integrated control device for optical storage, charging, and testing.

[0020] Figure 3 A schematic diagram of the rear structure of an integrated control device for optical storage, charging, and testing.

[0021] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0022] Figure 5 This is a cross-sectional structural schematic diagram of an integrated control device for optical storage, charging, and testing.

[0023] In the picture:

[0024] 1. Solar panel; 2. Control box; 3. Control components; 4. Heat dissipation mechanism; 41. Water tank; 42. Semiconductor condenser; 43. Cold water pipe; 44. Air inlet; 45. Air outlet; 46. Filter screen; 47. Fan; 48. Support rod; 49. Semi-circular plastic buckle; 410. Isolation net; 411. Secondary filter screen; 412. Heat insulation cavity; 413. Heat insulation cotton; 5. Wire harness winding mechanism; 51. Wire threading port; 52. Wire threading plate; 53. Second wire threading plate; 54. Hanging rod; 55. Slide groove; 56. Slide rod; 57. L-shaped slider; 58. Spring. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] This embodiment provides an integrated control device for optical storage, charging, and testing, such as... Figure 1-5 As shown, the control device includes a solar panel 1, a control box 2 located below the solar panel 1, and a control component 3 located inside the control box 2. The control box 2 is equipped with a heat dissipation mechanism 4.

[0028] The heat dissipation mechanism 4 includes a water tank 41 located outside the control box 2. A semiconductor condenser 42 equipped with a water pump is installed on the top of the water tank 41. A cold water pipe 43 is fixedly installed on the outer wall of the water tank 41. The cold water pipe 43 is spirally arranged on the inner wall of the control box 2. An air inlet 44 is fixedly installed on one side of the outer wall of the control box 2, and an air outlet 45 is fixedly installed on the other side of the outer wall of the control box 2. A filter screen 46 is fixedly installed on the air inlet 44, and a fan 47 is installed inside the air outlet 45.

[0029] In use, a water pump draws cold water from the water tank 41 into the cold water pipe 43 and circulates it within the control box 2, thereby removing heat from the control box 2. The water then flows back into the water tank 41 from the cold water pipe 43. The semiconductor condenser 42 cools the hot water, and this cycle repeats to achieve a cooling effect. At the same time, the fan 47 draws air from the air inlet 44 and discharges it from the air outlet 45, forming an air-cooled circulation for further cooling. The filter screen 46 filters dust, reducing its impact on the control box 2. By simultaneously cooling through water-cooled and air-cooled circulation, the heat load inside the equipment can be greatly reduced. Even in environments with strong sunlight, the control components 3 can operate stably, improving the equipment's operating efficiency.

[0030] Several support rods 48 are fixedly installed on the inner wall of the control box 2. Semi-circular plastic clips 49 for locking the outside of the cold water pipe 43 are fixedly installed on the support rods 48. In use, the semi-circular plastic clips 49 lock the cold water pipe 43 to the outer wall, so that the cold water pipe 43 is fixed in position inside the control box 2, preventing it from tipping over and avoiding affecting the control components 3.

[0031] Furthermore, an isolation mesh 410 is installed inside the control box 2 between the control component 3 and the cold water pipe 43, and a secondary filter 411 is installed inside the isolation mesh 410. During use, dust entering through the air inlet 44 will be blocked and filtered again by the secondary filter 411, thereby greatly reducing the impact of dust on the control component 3 and ensuring stable operation of the equipment.

[0032] Furthermore, a heat insulation cavity 412 is provided inside the side wall of the control box 2, and heat insulation cotton 413 is sandwiched inside the heat insulation cavity 412. In use, the heat insulation cotton 413 further improves the heat insulation efficiency of the equipment body, thereby reducing the accumulation of high temperature inside the equipment.

[0033] Example 2

[0034] Unlike Example 1, as Figure 3 , Figure 4 and Figure 5 As shown, the control device also includes a wire harness tidying mechanism 5. The wire harness tidying mechanism 5 includes a wire pass-through port 51 opened on the back of the control box 2 for the wire harnesses of the solar panel 1 and the control component 3 to pass through. A wire pass-through plate 52 is installed on the wire pass-through port 51, and a second wire pass-through plate 53 is also installed at the corresponding position on the isolation net 410.

[0035] In use, the wire harness enters the control box 2 through the wire guide plate 52 on the wire guide port 51, passes through the gap of the coiled cold water pipe 43, passes through the second wire guide plate 53 and enters the isolation net 410, and is installed at the corresponding position of the control component 3, ensuring that the wire harness will not be messy and tangled, and facilitating equipment maintenance.

[0036] Furthermore, a hanging rod 54 is provided on the outer wall of the control box 2 below the wiring plate 52. A sliding groove 55 is provided on the outer wall of the hanging rod 54. A sliding rod 56 is fixedly installed inside the sliding groove 55. Two L-shaped sliders 57 are opposite each other on the outer wall of the sliding rod 56. A spring 58 is sleeved between the two L-shaped sliders 57 on the outer wall of the sliding rod 56.

[0037] In use, the excess wires on the solar panel 1 and control component 3 are wound around the two L-shaped sliders 57. The wires will tighten around the two L-shaped sliders 57, causing the spring 58 to contract. After winding, the spring 58 will be in an extended state on the slide bar 56 in its natural state, thereby pushing the two L-shaped sliders 57 to extend to both ends in the slide groove 55, thus supporting the wire loop and preventing it from falling off. This makes it more stable and reliable, and avoids the wires from falling to the ground in a messy state and causing damage.

[0038] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A light storage charging and inspection integrated control device, comprising a solar panel (1), a control box (2) arranged below the solar panel (1), and a control assembly (3) arranged in the control box (2), characterized in that: The control box (2) is equipped with a heat dissipation mechanism (4); The heat dissipation mechanism (4) includes a water tank (41) located outside the control box (2). A semiconductor condenser (42) with a water pump is installed on the top of the water tank (41). A cold water pipe (43) is fixedly installed on the outer wall of the water tank (41). The cold water pipe (43) is spirally arranged on the inner wall of the control box (2). An air inlet (44) is fixedly installed on one side of the outer wall of the control box (2). An air outlet (45) is fixedly installed on the other side of the outer wall of the control box (2). A filter screen (46) is fixedly installed on the air inlet (44). A fan (47) is installed inside the air outlet (45).

2. The integrated control device for light storage, charging and inspection according to claim 1, characterized in that: Several support rods (48) are fixedly installed on the inner wall of the control box (2), and semi-circular plastic buckles (49) for locking the outside of the cold water pipe (43) are fixedly installed on the support rods (48).

3. The integrated control device for optical storage, charging and inspection according to claim 1, characterized in that: An isolation net (410) is provided in the control box (2) between the control component (3) and the cold water pipe (43), and a secondary filter (411) is provided in the isolation net (410).

4. The integrated control device for optical storage, charging and inspection according to claim 3, characterized in that: The control box (2) has a heat insulation cavity (412) inside its side wall, and heat insulation cotton (413) is sandwiched inside the heat insulation cavity (412).

5. The integrated control device for optical storage, charging and inspection according to claim 3, characterized in that: The control device also includes a wire harness tidying mechanism (5), which includes a wire pass-through port (51) on the back of the control box (2) for the wire harness of the solar panel (1) and the control component (3) to pass through. A wire pass-through plate (52) is installed on the wire pass-through port (51), and a second wire pass-through plate (53) is also installed at the corresponding position on the isolation net (410).

6. The integrated control device for optical storage, charging and inspection according to claim 5, characterized in that: A hanging rod (54) is provided on the outer wall of the control box (2) below the wiring plate (52). A sliding groove (55) is provided on the outer wall of the hanging rod (54). A sliding rod (56) is fixedly installed inside the sliding groove (55). Two L-shaped sliders (57) are placed opposite each other on the outer wall of the sliding rod (56). A spring (58) is sleeved between the two L-shaped sliders (57) on the outer wall of the sliding rod (56).

Citation Information

Patent Citations

  • Optical storage and charging inspection integrated control equipment

    CN214045166U