Automatic batching and mixing device for prebaked anode production

By introducing a quantitative sealed tank and mixing components into the automated batching and mixing device, and using a motor to drive a quantitative rotating roller and a stirring mixing paddle, the problem of the automated batching and mixing device being unable to quantitatively dispense materials has been solved, thus achieving stable and efficient production of prebaked anodes.

CN224156710UActive Publication Date: 2026-04-24FUJIAN HESHUN CARBON CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
FUJIAN HESHUN CARBON CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing automated batching and mixing equipment cannot achieve quantitative batching, resulting in unstable plasticity of the paste in the production of prebaked anodes, leading to cracked and defective products, which affects the product yield and enterprise benefits.

Method used

An automated batching and mixing device was designed, comprising a quantitative sealed tank and a mixing component. The device uses a first motor to drive a quantitative rotating roller for quantitative feeding and a second motor to drive a stirring and mixing paddle for uniform mixing, ensuring quantitative and stable batching.

Benefits of technology

This enabled quantitative control of ingredient proportions, stabilized subsequent production processes, reduced defective products with cracks, and improved product yield and corporate efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of prebaked anode production, and discloses an automatic batching and mixing device for prebaked anode production, which comprises a mixing tank body and further comprises a connecting feeding box and a mixing assembly, a storage tank for storing a mixture is arranged at the bottom of the mixing tank body, a supporting base for supporting the mixing tank body is arranged at the bottom of the storage tank, and a feeding box is arranged at the bottom of the mixing tank body. The top of the mixing tank body is fixedly connected with a quantitative sealing tank, and a feeding box is arranged on the front surface of the quantitative sealing tank. The quantitative rotating roller on the rotating shaft is driven by the arranged first motor to rotate, ingredients are quantitatively and uniformly conveyed into the mixing tank body through rotation of the quantitative rotating roller, so that the automatic ingredient mixing device is clamped for quantitative ingredient mixing, and parameters can be kept stable in subsequent prebaked anode production after mixing; and the forming effect of the prebaked anode is guaranteed, a large number of crack waste products are prevented from occurring in subsequent procedures, the product yield is guaranteed, and the economic benefits and the production efficiency of enterprises are guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of prebaked anode production technology, and in particular to an automated batching and mixing device for prebaked anode production. Background Technology

[0002] Prebaked anodes are carbon products used in aluminum electrolysis anodes, produced primarily from petroleum coke and coal tar pitch through processes such as batching, mixing, molding, and calcination. Automated batching and mixing devices play a crucial role in their production. These devices automatically batch and mix various raw materials according to a preset formula and proportion. Through an integrated automatic control system, they precisely control the batching and mixing process, thereby improving production efficiency and ensuring product quality.

[0003] In existing technology, the device cannot achieve quantitative batching during use. When the automated batching and mixing device cannot quantitatively batch the materials, the raw materials are transported to a mixing furnace for mixing. After mixing, these parameters will fluctuate in the subsequent prebaked anode production, causing the plasticity of the paste to fluctuate. The unstable plasticity of the paste makes it difficult to control the anode molding correctly, which in turn leads to a large number of cracked and defective products in subsequent processes, affecting the molding effect of prebaked anodes. The increase in defective products due to the inability to quantitatively batch the materials will reduce the product yield, thereby affecting the economic benefits and production efficiency of enterprises. Therefore, it is necessary to improve the automated batching and mixing device for prebaked anode production to solve the above problems. Utility Model Content

[0004] To overcome the problem that automated batching and mixing devices cannot quantitatively dispense ingredients, which affects the subsequent production and molding process, and increases waste, thus impacting the company's economic benefits.

[0005] The technical solution of this utility model is as follows: an automated batching and mixing device for prebaked anode production, including a mixing tank and a connecting feed box and a mixing component. The bottom of the mixing tank is provided with a storage tank for storing the mixed material, and the bottom of the storage tank is provided with a support base for supporting the mixing tank. A quantitative sealing tank is fixedly connected to the top of the mixing tank, and a feeding box is provided on the front of the quantitative sealing tank. The mixing component is located inside the mixing tank. The connecting feed box is fixedly connected to the top of the quantitative sealing tank. A first motor is fixedly connected to the right side of the connecting feed box. A rotating shaft is fixedly connected to the output end of the first motor. A quantitative rotating roller is fixedly connected to the outside of the rotating shaft. The quantitative rotating roller is rotatably connected inside the connecting feed box.

[0006] Preferably, the quantitative rotating roller has several quantitative feeding grooves inside, and these grooves are evenly distributed on the outside of the quantitative rotating roller.

[0007] Preferably, a limiting feeding plate is fixedly connected inside the connecting feeding box, a fixed discharging plate is fixedly connected inside the connecting feeding box, a sliding partition plate is provided inside the connecting feeding box, an electric telescopic rod is provided between the sliding partition plate and the connecting feeding box, and a limiting sliding rod is fixedly connected inside the connecting feeding box, the limiting sliding rod being slidably connected inside the sliding partition plate.

[0008] Preferably, the sliding isolation plate has a groove at the corresponding position of the limiting sliding rod, and the limiting sliding rod slides inside the groove.

[0009] Preferably, the connecting feed box has a groove at the corresponding position of the sliding partition plate, and the sliding partition plate slides inside the groove.

[0010] Preferably, the mixing assembly includes a fixed support base, which is fixedly connected to the inside of the mixing tank. A second motor is fixedly connected to the top of the fixed support base, and a rotating connecting shaft is fixedly connected to the output end of the second motor. A mounting plate is fixedly connected to the bottom of the fixed support base, and a rotating gear plate is fixedly connected to the bottom of the mounting plate. A rotating bracket is fixedly connected to the bottom of the rotating connecting shaft, and a rotating gear shaft is rotatably connected inside the rotating bracket. A first gear is rotatably connected inside the rotating bracket and meshes with the outside of the rotating gear shaft. An adjusting bracket is fixedly connected to the bottom of the first gear, and a stirring mixing paddle is fixedly connected to the bottom of the adjusting bracket.

[0011] Preferably, the mounting plate and the rotating gear plate are provided with a sliding groove at the corresponding position of the rotating connecting shaft, and the rotating connecting shaft rotates inside the sliding groove.

[0012] The beneficial effects of this utility model are as follows: Compared with automated batching and mixing devices that cannot quantitatively dispense materials, this device uses a first motor to drive a quantitative rotating roller on a rotating shaft. The rotation of the quantitative rotating roller delivers the materials quantitatively and evenly into the mixing tank, allowing the automated batching and mixing device to perform quantitative dispensing. After mixing, these parameters remain stable in the subsequent prebaked anode production, ensuring the prebaked anode forming effect, preventing a large number of cracked and defective products in subsequent processes, ensuring the product yield, and guaranteeing the company's economic benefits and production efficiency. This effectively prevents the automated batching and mixing device from failing to quantitatively dispense materials, which would affect the subsequent production forming effect and increase waste, thus impacting the company's economic benefits. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the appearance and structure of the present utility model;

[0014] Figure 2 This is a schematic diagram of the quantitative sealing container structure of this utility model;

[0015] Figure 3This is a schematic diagram of the internal structure of the quantitative sealing container of this utility model;

[0016] Figure 4 This is a schematic diagram of the internal structure of the mixing tank of this utility model;

[0017] Figure 5 This is a schematic diagram of the hybrid component structure of this utility model.

[0018] Explanation of reference numerals in the attached drawings: 1. Mixing tank; 2. Storage tank; 3. Support base; 4. Quantitative sealing tank; 5. Feeding box; 801. Connecting feed box; 802. First motor; 803. Rotating shaft; 804. Quantitative rotating roller; 805. Limiting feeding plate; 806. Fixed feeding plate; 807. Sliding isolation plate; 808. Electric telescopic rod; 809. Limiting sliding rod; 901. Fixed support base; 902. Second motor; 903. Rotating connecting shaft; 904. Mounting fixing plate; 905. Rotating gear disk; 906. Rotating bracket; 907. Rotating gear shaft; 908. First gear; 909. Adjusting bracket; 910. Stirring and mixing paddle. Detailed Implementation

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Please see Figure 1 - Figure 5This utility model provides an embodiment of an automated batching and mixing device for prebaked anode production, including a mixing tank 1, and a feeding box 801 connecting the mixing component and the mixing tank 1. A storage tank 2 for storing the mixture is provided at the bottom of the mixing tank 1, and a support base 3 for supporting the mixing tank 1 is provided at the bottom of the storage tank 2. A quantitative sealing tank 4 is fixedly connected to the top of the mixing tank 1, and a feeding box 5 is provided on the front of the quantitative sealing tank 4. The mixing component is disposed inside the mixing tank 1. The feeding box 801 is fixedly connected to the top of the quantitative sealing tank 4, and a first motor 802 is fixedly connected to the right side of the feeding box 801. A rotating shaft 803 is fixedly connected to the output end of the first motor 802. A metering roller 804 is externally fixedly connected and rotatably connected to the inside of the feeding box 801. When the required ingredients are added to the feeding box 801, and a specific amount of ingredients is added to the mixing tank 1, a first motor 802 drives a rotating shaft 803 to rotate inside the feeding box 801. The rotation of the rotating shaft 803 drives the metering roller 804 to rotate inside the feeding box 801. The rotation of the metering roller 804 ensures that the ingredients in its feeding trough are evenly added to the mixing tank 1. The metering roller 804 has several evenly spaced feeding troughs inside. Outside the quantitative rotating roller 804, several feeding troughs allow the ingredients to be added evenly and quantitatively into the mixing tank 1. A limiting feeding plate 805 is fixedly connected inside the feeding box 801, as is a fixed feeding plate 806. A sliding partition plate 807 is provided inside the feeding box 801, and an electric telescopic rod 808 is installed between the sliding partition plate 807 and the feeding box 801. A limiting sliding rod 809 is fixedly connected inside the feeding box 801 and slidably connected inside the sliding partition plate 807. The limiting feeding plate 805 and the fixed feeding plate 806 guide the ingredients. The electric telescopic rod 808 pulls the sliding isolation plate 807 to seal and isolate the feed under the limit of the limiting sliding rod 809, thereby achieving quantitative control. The sliding isolation plate 807 has a groove at the corresponding position of the limiting sliding rod 809. The limiting sliding rod 809 slides inside the groove. The groove inside the sliding isolation plate 807 corresponding to the position of the limiting sliding rod 809 makes the sliding isolation plate 807 more stable when sliding in the groove. The connecting feed box 801 has a groove at the corresponding position of the sliding isolation plate 807. The sliding isolation plate 807 slides inside the groove. The groove in the connecting feed box 801 corresponding to the position of the sliding isolation plate 807 limits the sliding isolation plate 807 when it slides inside the groove.

[0021] Please see Figure 4 - Figure 5In this embodiment, the mixing component includes a fixed support base 901, which is fixedly connected to the inside of the mixing tank 1. A second motor 902 is fixedly connected to the top of the fixed support base 901, and a rotating connecting shaft 903 is fixedly connected to the output end of the second motor 902. A mounting plate 904 is fixedly connected to the bottom of the fixed support base 901, and a rotating gear plate 905 is fixedly connected to the bottom of the mounting plate 904. A rotating bracket 906 is fixedly connected to the bottom of the rotating connecting shaft 903, and a rotating gear shaft 907 is rotatably connected inside the rotating bracket 906. A first gear 908 is rotatably connected inside the rotating bracket 906 and meshes with the outside of the rotating gear shaft 907. An adjusting bracket 909 is fixedly connected to the bottom of the first gear 908, and a stirring mixing paddle 910 is fixedly connected to the bottom of the adjusting bracket 909. The mixing component is connected to the second motor 902. Motor 902 drives rotating connecting shaft 903 to rotate inside mounting plate 904 and rotating gear plate 905. Rotating connecting shaft 903 drives rotating bracket 906 to rotate. Under the condition that rotating gear plate 905 is engaged with rotating gear shaft 907, rotating gear shaft 907 is driven to rotate. Under the condition that rotating gear shaft 907 is engaged with first gear 908, adjusting bracket 909 on first gear 908 is driven to rotate. The rotation of adjusting bracket 909 drives stirring mixing paddle 910 to mix the ingredients inside mixing tank 1. Mounting plate 904 and rotating gear plate 905 have grooves at corresponding positions of rotating connecting shaft 903. Rotating connecting shaft 903 rotates inside the grooves. The grooves at corresponding positions of mounting plate 904 and rotating gear plate 905 limit the rotation of rotating connecting shaft 903 inside the grooves.

[0022] During operation, raw materials are added to the mixing tank 1 through the feeding box 5. The required ingredients are added to the connecting feeding box 801, and the feeding is guided by the limiting feeding plate 805 and the fixed feeding plate 806. The first motor 802 drives the rotating shaft 803 to rotate inside the connecting feeding box 801. The rotation of the rotating shaft 803 drives the quantitative rotating roller 804 to rotate inside the connecting feeding box 801. The rotation of the quantitative rotating roller 804 ensures that the ingredients in its feeding trough are evenly added to the mixing tank 1. The electric telescopic rod 808 pulls the sliding isolation plate 807, which is limited by the limiting sliding rod 809, to balance the ingredients. The materials are sealed and isolated to achieve quantitative control. During stirring, the second motor 902 drives the rotating connecting shaft 903 to rotate inside the mounting plate 904 and the rotating gear plate 905. The rotating connecting shaft 903 drives the rotating bracket 906 to rotate. Under the condition that the rotating gear plate 905 is engaged with the rotating gear shaft 907, the rotating gear shaft 907 is driven to rotate. Under the condition that the rotating gear shaft 907 is engaged with the first gear 908, the adjusting bracket 909 on the first gear 908 is driven to rotate. The rotation of the adjusting bracket 909 drives the stirring mixing paddle 910 to mix the materials inside the mixing tank 1. The mixed mixture is stored inside the storage tank 2.

[0023] Through the above steps, the quantitative rotating roller 804 on the rotating shaft 803 is driven to rotate by the first motor 802. The rotation of the quantitative rotating roller 804 quantitatively and evenly delivers the ingredients into the mixing tank 1, thereby solving the problem that the automated batching and mixing device cannot quantitatively batch the ingredients, which affects the subsequent production and molding effect, and increases waste, thus affecting the economic benefits of the enterprise.

Claims

1. An automated batching and mixing device for prebaked anode production, comprising a mixing tank (1), characterized in that: It also includes a connecting feed box (801) and a mixing component. The bottom of the mixing tank (1) is provided with a storage tank (2) for storing the mixture. The bottom of the storage tank (2) is provided with a support base (3) for supporting the mixing tank (1). The top of the mixing tank (1) is fixedly connected to a quantitative sealing tank (4). The front of the quantitative sealing tank (4) is provided with a feeding box (5). The mixing component is located inside the mixing tank (1). The connecting feed box (801) is fixedly connected to the top of the quantitative sealing tank (4). The right side of the connecting feed box (801) is fixedly connected to a first motor (802). The output end of the first motor (802) is fixedly connected to a rotating shaft (803). The outside of the rotating shaft (803) is fixedly connected to a quantitative rotating roller (804). The quantitative rotating roller (804) is rotatably connected inside the connecting feed box (801).

2. The automated batching and mixing device for prebaked anode production according to claim 1, characterized in that: The quantitative rotary roller (804) has several quantitative feeding grooves inside, and the several feeding grooves are evenly distributed on the outside of the quantitative rotary roller (804).

3. The automated batching and mixing device for prebaked anode production according to claim 1, characterized in that: A limiting feeding plate (805) is fixedly connected inside the connecting feed box (801), a fixed feeding plate (806) is fixedly connected inside the connecting feed box (801), a sliding partition plate (807) is provided inside the connecting feed box (801), an electric telescopic rod (808) is provided between the sliding partition plate (807) and the connecting feed box (801), a limiting sliding rod (809) is fixedly connected inside the connecting feed box (801), and the limiting sliding rod (809) is slidably connected inside the sliding partition plate (807).

4. The automated batching and mixing device for prebaked anode production according to claim 3, characterized in that: The sliding isolation plate (807) has a groove at the corresponding position of the limiting sliding rod (809), and the limiting sliding rod (809) slides inside the groove.

5. The automated batching and mixing device for prebaked anode production according to claim 3, characterized in that: The feed box (801) has a groove at the corresponding position of the sliding partition plate (807), and the sliding partition plate (807) slides inside the groove.

6. The automated batching and mixing device for prebaked anode production according to claim 1, characterized in that: The mixing assembly includes a fixed support base (901), which is fixedly connected to the inside of the mixing tank (1). A second motor (902) is fixedly connected to the top of the fixed support base (901). A rotating connecting shaft (903) is fixedly connected to the output end of the second motor (902). A mounting plate (904) is fixedly connected to the bottom of the fixed support base (901). A rotating gear plate (905) is fixedly connected to the bottom of the mounting plate (904). A rotating bracket (906) is fixedly connected to the bottom of the rotating connecting shaft (903). A rotating gear shaft (907) is rotatably connected inside the rotating bracket (906). A first gear (908) is rotatably connected inside the rotating bracket (906). The first gear (908) is meshed with the outside of the rotating gear shaft (907). An adjusting bracket (909) is fixedly connected to the bottom of the first gear (908). A stirring mixing paddle (910) is fixedly connected to the bottom of the adjusting bracket (909).

7. The automated batching and mixing device for prebaked anode production according to claim 6, characterized in that: The mounting plate (904) and the rotating gear plate (905) have grooves at corresponding positions on the rotating connecting shaft (903), and the rotating connecting shaft (903) rotates inside the grooves.