High-viscosity canning valve integrated equipment

Abstract

The utility model discloses high-viscosity canning valve integrated equipment which comprises a raw material tank, a first sand mill, a second sand mill, a homogenizing tank and a packaging mechanism which are connected in sequence, a feeding pipe is arranged at the lower end of the raw material tank, a stirring mechanism is arranged on the feeding pipe, a control valve is arranged at the discharging end of the feeding pipe, and the stirring mechanism is arranged on the control valve. The control valve is connected with the feeding end of the first sand mill through a hose, the turning and stirring mechanism comprises a mounting frame, a turning and stirring motor and a turning and stirring rod, the mounting frame is connected to the feeding pipe, the turning and stirring motor is connected to the mounting frame, and the turning and stirring rod is rotationally connected with the feeding pipe and is obliquely arranged relative to the feeding pipe; the upper end of the stirring rod is connected with the power output end of the stirring motor, and a spiral blade is arranged on the stirring rod. Through the stirring mechanism and the control valve, the feeding flow of the feeding pipe can be effectively controlled, the phenomenon of blockage in the feeding pipe is avoided, normal and smooth feeding of materials is guaranteed, the phenomenon of equipment failures is reduced, and the production efficiency of products is further improved.

Description

Technical Field

[0001] This utility model relates to the technical field of paint production equipment, specifically to an integrated high-viscosity filling valve device. Background Technology

[0002] Paint is a common chemical product, and its production requires sand mills and homogenizing tanks. Paint has applications in various fields, and the formulations for paints used in different fields often differ, resulting in varying viscosities of the raw materials. High-viscosity products often cause blockages in the supply pipes during the feeding process, affecting normal material delivery. Furthermore, in current production processes, high-viscosity products are produced separately from mixing to packaging, leading to low production efficiency and high labor costs. The production process requires multiple people to coordinate each step, creating a highly interconnected workflow. Not only is production efficiency low, but the solvent's volatile nature necessitates continuous operation of the exhaust fan, resulting in a strong solvent odor in the production space, which can harm the health of operators to varying degrees. In addition, if the finished paint is not packaged promptly, it may become even more viscous after cooling, making packaging impossible, requiring re-mixing and further impacting processing efficiency.

[0003] In view of this, the applicant conducted in-depth research on the above-mentioned issues, which led to this case. Summary of the Invention

[0004] The main objective of this invention is to provide an integrated device for high-viscosity canning valves, which can more effectively solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the solution of this utility model is:

[0006] A high-viscosity canning valve integrated equipment includes a raw material tank, a first sand mill, a second sand mill, a stirring mechanism, a homogenizing tank, and a packaging mechanism connected in sequence. The lower end of the raw material tank is provided with a feeding pipe, and the feeding pipe is provided with a stirring mechanism. The discharge end of the feeding pipe is provided with a control valve, which is connected to the feed end of the first sand mill through a hose. The stirring mechanism includes a mounting frame, a stirring motor, and a stirring rod. The mounting frame is connected to the feeding pipe, and the stirring motor is connected to the mounting frame. The stirring rod is rotatably connected to the feeding pipe and is inclined relative to the feeding pipe. The upper end of the stirring rod is connected to the power output end of the stirring motor, and the stirring rod is provided with spiral blades.

[0007] Furthermore, the control valve includes a valve body, a valve stem, a plug, and a piston cylinder. The piston cylinder is connected to the lower end of the valve body. The upper end of the valve body is provided with a feed port, the side of the valve body is provided with a discharge port, and the inside of the valve body is provided with a material passage hole. The valve stem is slidably connected to the valve body. The plug is located at the upper end of the valve stem and blocks the material passage hole. The lower end of the valve stem is connected to the power output end of the piston cylinder.

[0008] Furthermore, the piston cylinder includes a cylinder body, a piston rod, and a piston part. The cylinder body is locked to the lower end of the valve body, the piston rod is slidably connected to the cylinder body, the cylinder body is provided with a piston chamber, the piston part is connected to the lower end of the piston rod, and the piston part slides in a sealed manner within the piston chamber.

[0009] Furthermore, the upper end of the piston chamber is provided with a first connecting hole, and the lower end of the piston chamber is provided with a second connecting hole.

[0010] Furthermore, the lower end of the valve body is provided with a cleaning chamber, and the side wall of the cleaning chamber is provided with a cleaning port.

[0011] Furthermore, the homogenization tank is equipped with a stirring mechanism on its side. The stirring mechanism includes a base, a swing arm, a stirring motor, a stirring shaft, a hydraulic cylinder, and a sealing cover. The homogenization tank and the hydraulic cylinder are mounted on the base. The power output end of the hydraulic cylinder is connected to the lower end of the swing arm. The stirring motor is mounted on the swing arm. One end of the swing arm is connected to the base via a rotating shaft, and the other end of the swing arm is rotatably connected to the stirring shaft. The stirring shaft and the stirring motor are driven by a belt pulley mechanism. The sealing cover is connected to the front end of the swing arm.

[0012] Furthermore, two homogenization tanks are symmetrically arranged on the base, and the homogenization tanks are covered with tank lids, which are provided with several handles.

[0013] Furthermore, the outlet of the homogenization tank is equipped with a discharge pipe, and the packaging mechanism includes a conveyor belt, a support frame, and a quantitative injection machine. The support frame is located on the side of the conveyor belt, the quantitative injection machine is mounted on the support frame, and the discharge end of the discharge pipe is connected to the feed end of the quantitative injection machine.

[0014] Compared with existing technologies, the beneficial effects are:

[0015] (1) This utility model integrates traditional processes into an integrated continuous production mode, and completes the process from processing to packaging of high-viscosity products in one set, thereby increasing efficiency by more than 3 times and making the product quality more stable.

[0016] (2) This utility model transforms the previous multi-stage production process into an integrated production process, reducing cleaning time and saving labor costs. This not only improves production efficiency but also effectively reduces energy consumption. Furthermore, the continuous production and filling of the tanks in this utility model are linked to achieve automated operation of the entire production line. This results in high efficiency, stability, ease of maintenance, and simple operation, making it widely applicable in the chemical industry.

[0017] (3) In this utility model, the feeding flow of the feeding pipe can be effectively controlled by the stirring mechanism and the control valve, so as to avoid the blockage in the feeding pipe, ensure the normal and smooth supply of materials, reduce the occurrence of equipment failure, and further improve the production efficiency of the product. Attached Figure Description

[0018] Figure 1 This is a three-dimensional view of the external structure of this utility model.

[0019] Figure 2 This is another perspective view of the external structure of this utility model.

[0020] Figure 3 This is a cross-sectional schematic diagram of the control valve.

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the swing arm.

[0022] Figure 5 This is a schematic diagram of the stirring mechanism.

[0023] In the diagram: Raw material tank 11, feed pipe 111, first sand mill 12, second sand mill 13, stirring mechanism 2, base 21, swing arm 22, stirring motor 23, sealing cover plate 24, stirring shaft 25, hydraulic cylinder 26, homogenization tank 3, tank cover 31, discharge pipe 32, packaging mechanism 4, conveyor belt 41, support frame 42, quantitative injection machine 43, control valve 5, valve body 51, feed port 511, discharge port 512, material passage hole 513, valve stem 52, plug 53, cylinder body 54, piston rod 55, piston part 56, piston chamber 57, first connecting hole 571, second connecting hole 572, cleaning chamber 58, cleaning port 581, mounting frame 61, stirring motor 62, stirring rod 63, spiral blade 64. Detailed Implementation

[0024] To further explain the technical solution of this utility model, the following detailed description is provided through specific embodiments.

[0025] like Figure 1-5As shown, a high-viscosity canning valve integrated device includes a raw material tank 11, a first sand mill 12, a second sand mill 13, a stirring mechanism 2, a homogenizing tank 3, and a packaging mechanism 4 connected in sequence. The sand mills and homogenizing tank 3 are commercially available equipment, and their structure and principles will not be elaborated upon here. The raw material tank 11, the first sand mill 12, the second sand mill 13, and the homogenizing tank 3 are connected by flexible hoses. A feed pipe 111 is provided at the lower end of the raw material tank 11. A power pump can be installed on the feed pipe 111 to enhance the conveying pressure of the material. A stirring mechanism is provided on the feed pipe 111, and a control valve 5 is provided at the discharge end of the feed pipe 111. The discharge end of the control valve 5 is connected to the feed end of the first sand mill 12 via a flexible hose, and the control valve 5 can control the discharge rate of the material. The stirring mechanism includes a mounting frame 61, a stirring motor 62, and a stirring rod 63. The mounting frame 61 is connected to the feed pipe 111, the stirring motor 62 is connected to the mounting frame 61, and the stirring rod 63 is rotatably connected to the feed pipe 111. The stirring rod 63 is inclined relative to the feed pipe 111, and its upper end is connected to the power output end of the stirring motor 62. The stirring rod 63 is equipped with spiral blades 64. With the above structure, when it is found that the material supply in the first sand mill 12 is low, the pneumatic stirring motor 62 drives the stirring rod 63 to rotate, so that the spiral blades 64 stir the material in the feed pipe 111, avoiding blockage of the feed pipe 111 by the high-viscosity material inside the feed pipe 111, and ensuring smooth material supply.

[0026] In this embodiment, the control valve 5 includes a valve body 51, a valve stem 52, a plug 53, and a piston cylinder. The piston cylinder is connected to the lower end of the valve body 51. The upper end of the valve body 51 has a feed inlet 511, and the side of the valve body 51 has a discharge outlet 512 connected to a hose. The valve body 51 has a material passage hole 513 inside. The valve stem 52 is slidably connected to the valve body 51. The plug 53 is located at the upper end of the valve stem 52 and has a truncated cone structure. The plug 53 can block the material passage hole 513. The lower end of the valve stem 52 is connected to the power output end of the piston cylinder. When conveying high-viscosity materials, the piston cylinder can drive the valve stem 52 to move upward, increasing the distance between the plug 53 and the valve stem 52, thereby increasing the flow space of the material and preventing the material from clogging inside the valve body 51. Specifically, the piston cylinder includes a cylinder body 54, a piston rod 55, and a piston portion 56. The cylinder body 54 is locked to the lower end of the valve body 51, and the piston rod 55 is slidably connected to the cylinder body 54. A piston chamber 57 is provided inside the cylinder body 54. The upper end of the piston chamber 57 has a first connecting hole 571, and the lower end of the piston chamber 57 has a second connecting hole 572. The piston portion 56 is connected to the lower end of the piston rod 55 and slides in a sealed manner within the piston chamber 57. The first connecting hole 571 and the second connecting hole 572 are used to connect to a liquid supply device. Liquid is supplied to the piston chamber 57 through the first connecting hole 571 and the second connecting hole 572, thereby driving the piston portion 56 and the piston rod 55 to move up and down.

[0027] Preferably, the lower end of the valve body 51 is provided with a cleaning chamber 58, and the side wall of the cleaning chamber 58 is provided with a cleaning port 581. Through the cleaning port 581, the surface of the valve stem 52 inside can be cleaned to prevent excessive adhesion of high-viscosity materials to the valve stem 52, which would affect the smooth sliding between the valve stem 52 and the valve body 51.

[0028] In this embodiment, a stirring mechanism 2 is provided on the side of the homogenization tank 3. The stirring mechanism 2 includes a base 21, a swing arm 22, a stirring motor 23, a stirring shaft 25, a hydraulic cylinder 26, and a sealing cover plate 24. The sealing cover plate 24 has an opening for a flexible hose to extend into, and the opening is connected to the discharge end of the second grinding machine 13 via a flexible hose. The homogenization tank 3 and the hydraulic cylinder 26 are mounted on the base 21. The homogenization tank 3 is covered with a tank cover 31, which has several handles. The power output end of the hydraulic cylinder 26 is connected to the lower end of the swing arm 22. The stirring motor 23 is mounted on the swing arm 22. One end of the swing arm 22 is connected to the base 21 via a rotating shaft, and the other end of the swing arm 22 is rotatably connected to the stirring shaft 25. The stirring shaft 25 and the stirring motor 23 are driven by a pulley mechanism. The sealing cover plate 24 is connected to the front end of the swing arm 22 and is placed on the homogenization tank 3 for sealing and positioning. When the sealing cover 24 is placed on the homogenization tank 3, the material is conveyed into the homogenization tank 3 through a hose. The stirring motor 23 drives the stirring shaft 25 to rotate via a pulley mechanism, homogenizing and stirring the material in the homogenization tank 3. At this time, the material in the other homogenization tank 3 can be fed into the packaging mechanism 4 for packaging into barrels. After the stirring shaft 25 finishes stirring, the hydraulic cylinder 26 drives the swing arm 22 to rise, pushing the swing arm 22 to swing onto the other homogenization tank 3. The hydraulic cylinder 26 then drives the swing arm 22 to fall, so that the sealing cover 24 tightly covers the other homogenization tank 3, and the above stirring steps are repeated. The stirring mechanism 2 can continuously stir and homogenize the material in the homogenization tanks 3 on both sides, which can ensure continuous and uninterrupted material delivery and further improve product production efficiency.

[0029] In this embodiment, the outlet 512 of the homogenization tank 3 is equipped with a discharge pipe 32. The packaging mechanism 4 includes a conveyor belt 41, a support frame 42, and a quantitative injection machine 43. The quantitative injection machine 43 is a commercially available device, which is existing technology. The support frame 42 is located on the side of the conveyor belt 41, and the quantitative injection machine 43 is mounted on the support frame 42. The discharge end of the discharge pipe 32 is connected to the feed end of the quantitative injection machine 43. With the above structure, the homogenized material in the homogenization tank 3 is conveyed to the quantitative injection machine 43 through the discharge pipe 32. Then, the packaging barrel is placed on the conveyor belt 41, which transports the packaging barrel to below the quantitative injection machine 43. The quantitative injection machine 43 injects the processed material downward into the packaging barrel, and then the packaging barrel is transported to the side for sealing by the conveyor belt 41.

[0030] The working principle of this utility model is as follows: The conveying speed of the raw material tank 11 is controlled by the control valve 5, and the material is stirred by the stirring mechanism to avoid high viscosity material blocking the feed pipe 111. The raw material is supplied to the first sand mill 12 for preliminary grinding. The material after preliminary grinding is then conveyed to the second grinding mill through the hose for secondary grinding. The material after secondary grinding is then conveyed to the homogenization tank 3 through the hose, and the material in the homogenization tank is homogenized and stirred by the stirring shaft 25. Then it is conveyed to the packaging mechanism 4 through the discharge pipe 32. The packaging mechanism 4 packs the processed material into barrels.

[0031] Compared with existing technologies, the beneficial effects are:

[0032] (1) This utility model integrates traditional processes into an integrated continuous production mode, and completes the process from processing to packaging of high-viscosity products in one set, thereby increasing efficiency by more than 3 times and making the product quality more stable.

[0033] (2) This utility model transforms the previous multi-stage production process into an integrated production process, reducing cleaning time and saving labor costs. This not only improves production efficiency but also effectively reduces energy consumption. Furthermore, the continuous production and filling of the tanks in this utility model are linked to achieve automated operation of the entire production line. This results in high efficiency, stability, ease of maintenance, and simple operation, making it widely applicable in the chemical industry.

[0034] In this invention, the feeding flow rate of the feeding pipe 111 can be effectively controlled by the stirring mechanism and the control valve 5, avoiding blockage in the feeding pipe 111, ensuring the normal and smooth supply of materials, reducing equipment failures, and further improving the production efficiency of the product.

[0035] The above embodiments and figures are not intended to limit the product form and style of this utility model. Any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of this utility model.

Claims

1. A high-viscosity canning valve integrated equipment, characterized in that, The system includes a raw material tank, a first sand mill, a second sand mill, a homogenization tank, and a packaging mechanism connected in sequence. The lower end of the raw material tank is equipped with a feeding pipe, and the feeding pipe is equipped with a stirring mechanism. The discharge end of the feeding pipe is equipped with a control valve, which is connected to the feed end of the first sand mill via a hose. The stirring mechanism includes a mounting frame, a stirring motor, and a stirring rod. The mounting frame is connected to the feeding pipe, and the stirring motor is connected to the mounting frame. The stirring rod is rotatably connected to the feeding pipe and is inclined relative to the feeding pipe. The upper end of the stirring rod is connected to the power output end of the stirring motor, and the stirring rod is equipped with spiral blades.

2. The integrated high-viscosity filling valve equipment as described in claim 1, characterized in that, The control valve includes a valve body, a valve stem, a plug, and a piston cylinder. The piston cylinder is connected to the lower end of the valve body. The upper end of the valve body has a feed inlet, the side of the valve body has a discharge outlet, and the inside of the valve body has a material passage hole. The valve stem is slidably connected to the valve body. The plug is located at the upper end of the valve stem and blocks the material passage hole. The lower end of the valve stem is connected to the power output end of the piston cylinder.

3. The integrated high-viscosity canning valve equipment as described in claim 2, characterized in that, The piston cylinder includes a cylinder body, a piston rod, and a piston part. The cylinder body is locked to the lower end of the valve body, the piston rod is slidably connected to the cylinder body, the cylinder body is provided with a piston chamber, and the piston part is connected to the lower end of the piston rod. The piston part slides in a sealed manner within the piston chamber.

4. The integrated high-viscosity filling valve equipment as described in claim 3, characterized in that, The piston chamber has a first connecting hole at its upper end and a second connecting hole at its lower end.

5. The integrated high-viscosity filling valve equipment as described in claim 2, characterized in that, The lower end of the valve body is provided with a cleaning chamber, and the side wall of the cleaning chamber is provided with a cleaning port.

6. The integrated high-viscosity filling valve equipment as described in claim 2, characterized in that, The homogenization tank is equipped with a stirring mechanism on its side. The stirring mechanism includes a base, a swing arm, a stirring motor, a stirring shaft, a hydraulic cylinder, and a sealing cover. The homogenization tank and the hydraulic cylinder are mounted on the base. The power output end of the hydraulic cylinder is connected to the lower end of the swing arm. The stirring motor is mounted on the swing arm. One end of the swing arm is connected to the base via a rotating shaft, and the other end of the swing arm is rotatably connected to the stirring shaft. The stirring shaft and the stirring motor are driven by a belt pulley mechanism. The sealing cover is connected to the front end of the swing arm.

7. The integrated high-viscosity filling valve equipment as described in claim 6, characterized in that, Two homogenization tanks are symmetrically arranged on the base. Each homogenization tank is covered with a lid, which has several handles.

8. The integrated high-viscosity filling valve equipment as described in claim 7, characterized in that, The homogenization tank has a discharge pipe at its outlet. The packaging mechanism includes a conveyor belt, a support frame, and a quantitative injection machine. The support frame is located on the side of the conveyor belt, and the quantitative injection machine is mounted on the support frame. The discharge end of the discharge pipe is connected to the feed end of the quantitative injection machine.

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