Waste collecting device for filter cloth production
By using a single-motor driven crushing roller structure and an inclined conveying mechanism, the problem of high energy consumption due to multiple transmission components is solved, enabling efficient and low-cost operation of the filter cloth production waste collection device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU HUACHEN ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-04-24
AI Technical Summary
Existing waste collection devices for filter cloth production have many transmission components and high energy consumption, leading to increased production costs and reduced efficiency.
The crushing roller structure is driven by a single motor. The synchronous rotation of the two crushing rollers is achieved through a transmission belt and a transmission wheel, which reduces the number of motors and complex transmission components. Combined with an inclined material conveying mechanism and a stable support structure, it improves energy utilization efficiency.
It reduced energy consumption, lowered production costs, and improved production efficiency and equipment stability.
Smart Images

Figure CN224156965U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filter cloth production technology, specifically to a waste collection device for filter cloth production. Background Technology
[0002] Filter cloth is a filter medium woven from natural or synthetic fibers, including metal mesh or filter screen. When liquid or gas passes through the filter cloth, solid particles or impurities, because their size is larger than the pores of the filter cloth, are intercepted on the filter cloth, while the clean liquid or gas flows out through the filter cloth. The filter cloth not only intercepts particles on its surface, but also achieves deep filtration through its fiber structure, effectively removing tiny particles from liquids or gases and improving filtration accuracy. Some filter cloth materials have adsorption properties, which can adsorb certain chemicals, colors, or odors in liquids or gases, further purifying the filter medium.
[0003] Waste is generated during the production of filter cloth. This waste can be recycled, and waste collection devices are generally used to collect and process it centrally. Since waste is unavoidable in filter cloth production, waste collection devices are typically used to collect and process it centrally to achieve resource recycling. Currently, most waste collection devices are equipped with waste crushing mechanisms. However, these mechanisms mostly rely on multiple transmission components to complete the crushing operation, resulting in high energy consumption. In actual production, this increases costs and reduces overall production efficiency, making them impractical. Therefore, to solve the above problems, a waste collection device for filter cloth production is proposed. Utility Model Content
[0004] The present invention aims to solve the technical problems existing in the prior art and provide a waste collection device for filter cloth production.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste collection device for filter cloth production, comprising an installation shell, a conveying mechanism, and a collection mechanism. The installation shell contains a crushing mechanism, which includes a first motor. A first crushing roller is fixedly connected to the output end of the first motor. A limiting plate is fixedly connected to one end of the first crushing roller. A limiting groove is formed inside the installation shell. A first transmission wheel is fixedly connected to one side of the limiting plate. A transmission belt is driven through the inside of the first transmission wheel. A second transmission wheel is driven through the transmission belt to the first transmission wheel. Two limiting plates are provided. The second transmission wheel is fixedly connected to the other limiting plate. A second crushing roller is fixedly connected to one side of the other limiting plate. The blades on the first and second crushing rollers are staggered, which allows for better crushing of the waste.
[0006] Preferably, the limiting plate is slidably connected to the limiting groove, and the first motor is fixedly installed on one side of the mounting housing. The first motor drives the first crushing roller, and then the second crushing roller is driven by the cooperation of the first transmission wheel, the transmission belt, and the second transmission wheel.
[0007] Preferably, the material conveying mechanism includes a mounting frame with an internal mounting groove. A second motor is fixedly installed inside the mounting groove. A drive roller is fixedly connected to the output end of the second motor. A conveyor belt is connected to the outside of the drive roller. A support roller is connected to the drive roller via the conveyor belt. The material conveying mechanism is angled to better convey and process waste materials.
[0008] Preferably, the mounting bracket is fixedly connected to the inside of the mounting housing, and there are two conveying mechanisms arranged in a mirror image opposite each other inside the mounting housing. Waste materials fall from between the two conveying mechanisms to the crushing mechanism for crushing.
[0009] Preferably, a guide plate is fixedly connected inside the mounting housing, and an infeed frame is fixedly connected to the upper side of the mounting housing. Two guide plates are provided and are located on the upper side of the conveying mechanism, which allows waste material to fall onto the conveying mechanism more effectively.
[0010] Preferably, the collecting mechanism includes a collecting frame with a set screw threaded inside. A slot is provided on the surface of the mounting housing. A handle is fixedly connected to one side of the collecting frame. A transparent glass plate is fixedly connected inside the collecting frame. The set screw is disposed inside the slot. The collecting frame is disposed inside the mounting housing and slidably connected to the mounting housing. When the collecting frame slides into the mounting housing, the set screw also slides into the slot. Then, the set screw is turned so that the turning end of the set screw is locked on one side of the mounting housing, thereby fixing the collecting frame inside the mounting housing.
[0011] Preferably, support legs are fixedly connected to both sides of the mounting housing, and support bases are fixedly connected to the lower ends of the support legs. Four support legs and four support bases are provided, respectively located on both sides of the mounting housing.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, through the design of its crushing mechanism, utilizes only a first motor as its power source. The first motor drives the first crushing roller to rotate, and the second crushing roller rotates synchronously through a transmission structure consisting of a first transmission wheel, a transmission belt, and a second transmission wheel. This design reduces the number of motors and the use of complex transmission components, significantly reducing energy consumption, improving energy efficiency, and effectively lowering production costs. Attached Figure Description
[0014] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0015] Figure 1 This is a frontal view of the overall structure of this utility model;
[0016] Figure 2 This is a side view of the overall structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the overall structure of the present invention from the rear view.
[0018] Figure 4 This is a structural schematic diagram of the present invention in frontal cross-section;
[0019] Figure 5 This is a side view sectional diagram of the present invention.
[0020] In the diagram: 1. Housing; 2. First motor; 3. First crushing roller; 4. Limiting plate; 5. Limiting groove; 6. First drive wheel; 7. Drive belt; 8. Second drive wheel; 9. Second crushing roller; 10. Mounting frame; 11. Mounting groove; 12. Second motor; 13. Drive roller; 14. Conveyor belt; 15. Support roller; 16. Guide plate; 17. Feed frame; 18. Collection frame; 19. Top screw; 20. Slot; 21. Handle; 22. Transparent glass plate; 23. Support leg; 24. Support base. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5A waste collection device for filter cloth production includes a mounting shell 1, a conveying mechanism, and a collection mechanism. The mounting shell 1 houses a crushing mechanism, which includes a first motor 2. A first crushing roller 3 is fixedly connected to the output end of the first motor 2. A limiting disc 4 is fixedly connected to one end of the first crushing roller 3. A limiting groove 5 is formed inside the mounting shell 1. A first transmission wheel 6 is fixedly connected to one side of the limiting disc 4. A transmission belt 7 is internally connected to the first transmission wheel 6. A second transmission wheel 8 is slidably connected to the first transmission wheel 6 via the transmission belt 7. Two limiting discs 4 are provided. The second transmission wheel 8 is fixedly connected to the other limiting disc 4. A second crushing roller 9 is fixedly connected to one side of the other limiting disc 4. The limiting disc 4 is slidably connected to the limiting groove 5 inside the mounting shell 1, ensuring the stability of the first crushing roller 3 during rotation and preventing it from shaking. The first drive wheel 6 and the second drive wheel 8 on one side of the limiting disc 4 are connected by a drive belt 7, resulting in a compact structure and high transmission efficiency. The two limiting discs 4 are respectively connected to the first crushing roller 3 and the second crushing roller 9, so that the first motor 2 can drive the two crushing rollers to rotate in opposite directions simultaneously through the transmission structure, and the staggered blades efficiently crush the waste material.
[0023] In one aspect of this embodiment, the mounting bracket 10 is fixed inside the mounting housing 1, and its internal mounting groove 11 precisely fixes the second motor 12, ensuring stable operation of the second motor 12. The output end of the second motor 12 is tightly connected to the drive roller 13, which drives the conveyor belt 14 to move. The conveyor belt 14, in turn, drives the support roller 15 to rotate, forming a stable conveying system. The two conveying mechanisms are arranged in a mirror image opposite each other, which can effectively guide the waste material to fall into the crushing mechanism area. At the same time, the oblique arrangement of the conveying mechanisms utilizes gravity to assist in the conveying of waste material, improving the conveying efficiency. The guide plate 16 fixed inside the mounting housing 1 is located on the upper side of the conveying mechanism, which can better guide the waste material entering from the feed frame 17 onto the conveyor belt 14 of the conveying mechanism.
[0024] In one aspect of this embodiment, the collection frame 18 can be easily slid within the mounting housing 1 via the handle 21. The set screw 19, internally threaded into the collection frame 18, simultaneously slides into a slot 20 on the surface of the mounting housing 1 as the collection frame 18 slides into it. Tightening the set screw 19 secures the collection frame 18 within the mounting housing 1, making the operation simple and the fixation firm. The transparent glass plate 22 fixed inside the collection frame 18 allows for direct observation of the waste collection situation without opening the collection frame 18, facilitating timely cleaning and replacement of the collection frame 18.
[0025] In one aspect of this embodiment, two support legs 23 are fixed on each side of the mounting housing 1. The lower ends of the support legs 23 are connected to the support base 24. The four support legs 23 and the support base 24 are distributed on both sides of the mounting housing 1 to provide stable and reliable support for the entire device, ensuring the stability of the device during operation and avoiding normal operation due to vibration or unstable placement.
[0026] The working principle of this utility model is as follows: Waste material collected during filter cloth production enters the device via the feed frame 17. At this time, the conveying mechanism starts working, and the second motor 12 in the mounting groove 11 within the mounting frame 10 starts. Its output drives the drive roller 13 to rotate, and the drive roller 13 drives the support roller 15 to rotate via the conveyor belt 14. Because the conveying mechanism is inclined and the two conveying mechanisms are mirror-oppositely arranged inside the mounting housing 1, the waste material falls between the two conveying mechanisms under the transmission of the conveyor belt 14, landing at the crushing mechanism. When the crushing mechanism is working, the first motor 2 installed on one side of the mounting housing 1 starts, and the first crushing roller 3, fixedly connected to its output end, rotates accordingly. The limiting plate 4 at one end of the first crushing roller 3 slides within the limiting groove 5, providing stable support. The first drive wheel 6 on one side of the limiting plate 4 rotates synchronously with the first crushing roller 3. The first drive wheel 6 drives the second drive wheel 8 to rotate via the drive belt 7. The second drive wheel 8 is fixed on another limiting plate 4, thereby causing the second crushing roller 9 to rotate. The blades on the first crushing roller 3 and the second crushing roller 9 are arranged alternately to shred the falling waste. The shredded waste falls under the action of gravity and finally falls into the collection frame 18 of the collection mechanism. The collection frame 18 can be slid into the mounting housing 1 via the handle 21. At this time, the set screw 19 connected to the thread inside the collection frame 18 slides into the slot 20 opened on the surface of the mounting housing 1. Tightening the set screw 19 makes its twisting end lock into one side of the mounting housing 1, fixing the collection frame 18 inside the mounting housing 1. The transparent glass plate 22 inside the collection frame 18 allows for easy observation of the waste collection. The support legs 23 on both sides of the mounting housing 1 and the support base 24 at the lower end serve as a stable support device. All electrical equipment in this scheme is powered by an external power supply.
[0027] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A waste collection device for filter cloth production, comprising an installation housing (1), a conveying mechanism, and a collection mechanism, characterized in that: The mounting housing (1) is equipped with a crushing mechanism, which includes a first motor (2). The output end of the first motor (2) is fixedly connected to a first crushing roller (3). One end of the first crushing roller (3) is fixedly connected to a limiting plate (4). The mounting housing (1) has a limiting groove (5) inside. One side of the limiting plate (4) is fixedly connected to a first transmission wheel (6). The first transmission wheel (6) is internally connected to a transmission belt (7). The first transmission wheel (6) is connected to a second transmission wheel (8) via the transmission belt (7). There are two limiting plates (4). The second transmission wheel (8) is fixedly connected to the other limiting plate (4). One side of the other limiting plate (4) is fixedly connected to a second crushing roller (9).
2. The waste collection device for filter cloth production according to claim 1, characterized in that: The limiting plate (4) is slidably connected to the limiting groove (5), and the first motor (2) is fixedly installed on one side of the mounting shell (1).
3. The waste collection device for filter cloth production according to claim 1, characterized in that: The material conveying mechanism includes a mounting frame (10), and the mounting frame (10) has an internal mounting groove (11). A second motor (12) is fixedly installed inside the mounting groove (11). The output end of the second motor (12) is fixedly connected to a drive roller (13). The drive roller (13) is externally connected to a conveyor belt (14). The drive roller (13) is connected to a support roller (15) via the conveyor belt (14).
4. The waste collection device for filter cloth production according to claim 3, characterized in that: The mounting bracket (10) is fixedly connected to the inside of the mounting housing (1), and there are two material conveying mechanisms, which are arranged in a mirror image opposite each other inside the mounting housing (1).
5. The waste collection device for filter cloth production according to claim 1, characterized in that: A guide plate (16) is fixedly connected inside the mounting housing (1), and an infeed frame (17) is fixedly connected to the upper side of the mounting housing (1).
6. The waste collection device for filter cloth production according to claim 1, characterized in that: The collecting mechanism includes a collecting frame (18), the inside of which is threaded with a set screw (19), a slot (20) is provided on the surface of the mounting housing (1), a handle (21) is fixedly connected to one side of the collecting frame (18), a transparent glass plate (22) is fixedly connected inside the collecting frame (18), the set screw (19) is located inside the slot (20), and the collecting frame (18) is located inside the mounting housing (1) and slidably connected to the mounting housing (1).
7. The waste collection device for filter cloth production according to claim 1, characterized in that: Support legs (23) are fixedly connected to both sides of the mounting housing (1), and a support base (24) is fixedly connected to the lower end of the support legs (23).