Scraper plate mechanism of wet countercurrent permanent magnet drum type magnetic separator
By designing the scraper mechanism of the wet countercurrent permanent magnet drum separator, the problems of mineral aggregation and clogging were solved, achieving efficient sorting and stable feeding of the equipment, improving cooling efficiency, and reducing energy consumption.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TANGSHAN DEHUA COAL PREPARATION EQUIPMENT ENGINEERING CO LTD
- Filing Date
- 2025-02-21
- Publication Date
- 2026-04-24
AI Technical Summary
Existing wet magnetic separators are difficult to prevent minerals from accumulating and clogging inside the equipment, affecting separation efficiency and quantitative feeding.
Design a scraper mechanism for a wet countercurrent permanent magnet drum separator. The scraper and the fixed frame are driven by a motor to scrape the minerals off the inner wall of the magnetic drum. The mechanism is combined with a cooling structure to use mechanical energy for cooling and prevent the equipment from overheating.
It effectively prevents mineral aggregation and blockage, maintains equipment sorting efficiency, achieves quantitative feeding and improves cooling efficiency, reduces energy consumption, and extends equipment service life.
Smart Images

Figure CN224157008U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wet countercurrent permanent magnet drum separators, specifically to a scraper mechanism for a wet countercurrent permanent magnet drum separator. Background Technology
[0002] Magnetic separators are specialized equipment that remove iron powder from mineral particles by using magnetic and mechanical forces. In the existing technology, magnetic separators are divided into two types according to the moisture content of the mineral powder: dry magnetic separators and wet magnetic separators. Among them, dry disc magnetic separators are mainly used for separating weakly magnetic minerals smaller than 2-3 mm and for the further refining of rare metal ores.
[0003] According to a public disclosure of a wet magnetic separator (publication number: CN101940978A), it includes a first sluice for directional flow of slurry, a second sluice and a storage tank arranged sequentially on one side of the first sluice, and a magnetic separation device suspended above the first sluice, the second sluice, and the storage tank. The magnetic separation device has a disc driven by a power device that can rotate along its plane and a magnet mounted on the disc. However, in the above-mentioned device, the components such as the first sluice and the second sluice cooperate with each other, making it difficult to scrape the minerals after magnetic separation from the inner wall of the magnetic drum, making it difficult to avoid excessive mineral deposition, making it difficult to maintain the separation efficiency of the equipment while quantitatively feeding the material, making it difficult to avoid excessive mineral deposition on the surface of the magnetic drum, and making it difficult to prevent mineral agglomeration and blockage inside the equipment. It needs to be improved. Utility Model Content
[0004] This invention proposes a scraper mechanism for a wet countercurrent permanent magnet drum separator, which solves the problem of mineral accumulation and clogging of the equipment interior in related technologies.
[0005] The technical solution of this utility model is as follows: A scraper mechanism for a wet countercurrent permanent magnet drum separator includes a protective shell, a support frame is fixedly connected to the side of the protective shell, and a reaction tank is arranged inside the protective shell.
[0006] The protective shell is equipped with a processing device, which includes a motor. The motor is fixedly connected to the side of the support frame. The output shaft of the motor is fixedly connected to a rotating rod. A protective sleeve is fixedly connected to the circumferential surface of the rotating rod. A fixing frame is fixedly connected to the circumferential surface of the protective sleeve. A scraper is fixedly connected to the side of the fixing frame. The processing device includes a feeding structure.
[0007] Optionally, the feeding structure includes a rotating rod, which is fixedly connected to one end of a rotating rod. A belt is rotatably connected to the circumferential surface of the rotating rod. The rotating rod is connected to a rotating shaft via the belt drive. A fixed rod is fixedly connected to one end of the rotating shaft. A feeding plate is fixedly connected to the circumferential surface of the fixed rod.
[0008] Optionally, the number of feeding plates is set to several, and they are arranged in a circumferential array on the circumferential surface of the fixed rod. The rotation of the feeding plates makes the feeding process more precise and controllable. Quantitative feeding helps to control the flow and distribution of materials, and ensures that the process conditions of subsequent processing are more stable.
[0009] Optionally, the processing device includes a cooling structure, which includes a connecting belt rotatably connected to the circumferential surface of a rotating rod. The rotating rod is driven by a rotating shaft via the connecting belt. A half gear is fixedly connected to the circumferential surface of the rotating shaft. A rotating rod A is rotatably connected to the side of the protective shell. A gear is fixedly connected to the circumferential surface of the rotating rod A. A water pipe is fixedly connected to one end of the rotating rod A, and a nozzle passes through the circumferential surface of the water pipe.
[0010] Optionally, a fixing sleeve is fixedly connected to the circumferential surface of the water pipe, and a support rod is rotatably connected to the circumferential surface of the fixing sleeve. The end of the support rod away from the fixing sleeve is fixedly connected to the inner wall of the protective shell. The water pipe can cover a larger area of the reaction tank and distribute cooling water over a wider area through the nozzle, thereby increasing the cooling area and improving the cooling efficiency.
[0011] Optionally, a torsion spring is fixedly connected to the circumferential surface of the rotating rod A, and the end of the torsion spring away from the rotating rod A is fixedly connected to the side of the protective shell. The reciprocating motion of the water pipe is restored by the elasticity of the torsion spring, which effectively utilizes mechanical energy, eliminates the need for external energy to drive it, and reduces energy consumption.
[0012] Optionally, the torsion spring is initially in a relaxed state, and the toothed side of the half gear meshes with the side of the gear. The design of the torsion spring allows the rotating rod A to automatically reset, reducing manual intervention.
[0013] Optionally, the number of nozzles is set to several, and they are arranged in a linear array on the circumference of the water pipe. The nozzle design can extend the service life of the magnetic separator and its components by improving the cooling effect and avoiding local overheating of the equipment.
[0014] Optionally, the number of the fixing frames is set to several, and they are arranged in a linear array on the circumference of the rotating rod. The design of the fixing frames is conducive to fixing the scraper. The scraper can effectively prevent minerals from accumulating and clogging the inside of the equipment, thereby reducing the frequency of equipment maintenance and repair costs.
[0015] Optionally, the side of the scraper contacts the inner wall of the reaction tank, and the number of the support rods is set to several and arranged in a linear array on the inner wall of the protective shell. The scraper removes the minerals after magnetic separation from the inner wall of the magnetic cylinder by rotating, thus avoiding excessive deposition of minerals on the surface of the magnetic cylinder.
[0016] The working principle and beneficial effects of this utility model are as follows:
[0017] 1. In this utility model, the force of the rotating rod driven by the motor cooperates with the components such as the fixed frame, rotating shaft and scraper in the processing device. This achieves the effect of rotating the fixed sleeve through the rotation of the rotating rod, rotating the fixed frame through the rotation of the fixed sleeve, and rotating the scraper through the rotation of the fixed frame. This achieves the effect of scraping the minerals after magnetic separation from the inner wall of the magnetic drum, avoiding excessive mineral deposition, maintaining the sorting efficiency of the equipment while quantitatively feeding the material, and preventing excessive mineral deposition on the surface of the magnetic drum, effectively preventing mineral accumulation and blockage inside the equipment.
[0018] 2. In this utility model, the force that drives the connecting belt to rotate through the rotation of the rotating rod cooperates with the torsion spring, half gear, and gear components in the processing device. This enables the water pipe to rotate through the rotation of the rotating rod A, and then the nozzle to rotate through the rotation of the water pipe. When the toothed side of the half gear disengages from the gear, the rotating rod A drives the water pipe to reset through the elastic force of the torsion spring. This achieves the effect of cooling the reaction tank through the reciprocating motion of the water pipe, increasing the cooling area, improving the cooling efficiency, and enhancing the overall effect of the cooling system. This also helps to reduce excessive heat generated during equipment operation. Attached Figure Description
[0019] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.
[0020] Figure 1 This is a three-dimensional appearance structure diagram of the present utility model;
[0021] Figure 2 This is a three-dimensional half-section structural diagram of the reaction tank of this utility model;
[0022] Figure 3 This is a three-dimensional enlarged structural diagram of the scraper part of this utility model;
[0023] Figure 4 This is a three-dimensional enlarged structural diagram of the material feeding plate of this utility model;
[0024] Figure 5 This is a three-dimensional magnified structural diagram of the torsion spring of this utility model.
[0025] In the diagram: 101, protective shell; 102, support frame; 103, reaction tank; 2, processing device; 201, motor; 202, rotating rod; 203, protective sleeve; 204, fixed frame; 205, scraper; 206, rotating rod; 207, belt; 208, rotating shaft; 209, fixed rod; 210, feeding plate; 211, connecting belt; 212, rotating shaft; 213, half gear; 214, rotating rod A; 215, gear; 216, torsion spring; 217, water pipe; 218, nozzle; 219, support rod; 220, fixed sleeve. Detailed Implementation
[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.
[0027] To keep the drawings concise, only the parts relevant to the utility model are shown schematically in each drawing; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of the components with the same structure or function is schematically shown, or only one is labeled. In this document, "a" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0028] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0029] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0030] Example 1
[0031] Reference Figures 1-5 The first embodiment of this utility model proposes a scraper mechanism for a wet countercurrent permanent magnet drum separator, including a protective shell 101, a support frame 102 fixedly connected to the side of the protective shell 101, and a reaction tank 103 arranged inside the protective shell 101.
[0032] The protective shell 101 is equipped with a processing device 2. The processing device 2 includes a motor 201, which is fixedly connected to the side of the support frame 102. The output shaft of the motor 201 is fixedly connected to a rotating rod 202. A protective sleeve 203 is fixedly connected to the circumferential surface of the rotating rod 202. A fixing frame 204 is fixedly connected to the circumferential surface of the protective sleeve 203. A scraper 205 is fixedly connected to the side of the fixing frame 204. The processing device 2 includes a feeding structure.
[0033] The feeding structure includes a rotating rod 206, which is fixedly connected to one end of a rotating rod 202. A belt 207 is rotatably connected to the circumferential surface of the rotating rod 206. The rotating rod 206 is driven by a rotating shaft 208 through the belt 207. A fixing rod 209 is fixedly connected to one end of the rotating shaft 208. A feeding plate 210 is fixedly connected to the circumferential surface of the fixing rod 209.
[0034] The number of feeding plates 210 is set to several, and they are arranged in a circumferential array on the circumferential surface of the fixed rod 209. The rotation of the feeding plates 210 makes the feeding process more precise and controllable. Quantitative feeding helps to control the flow and distribution of materials, and ensures that the process conditions of subsequent processing are more stable.
[0035] In this embodiment, the application uses a motor 201 to drive a rotating rod 202 to rotate, which in turn drives a protective sleeve 203 to rotate. The protective sleeve 203 then drives a fixed frame 204 to rotate, which in turn drives a scraper 205 to rotate. This achieves the function of scraping away the minerals after magnetic separation from the inner wall of the magnetic drum, avoiding excessive mineral deposition and maintaining the sorting efficiency of the equipment. The rotating rod 202 drives a rotating rod 206 to rotate, which in turn drives a belt 207 to rotate. The belt 207 then drives a rotating shaft 208 to rotate, which in turn drives a fixed rod 209 to rotate. The fixed rod 209 then drives a feeding plate 210 to rotate, achieving the function of quantitative feeding.
[0036] Example 2
[0037] Reference Figures 1-5 This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that the processing device 2 includes a cooling structure, which includes a connecting belt 211. The connecting belt 211 is rotatably connected to the circumferential surface of the rotating rod 206. The rotating rod 206 is connected to a rotating shaft 212 via the connecting belt 211. A half gear 213 is fixedly connected to the circumferential surface of the rotating shaft 212. A rotating rod A214 is rotatably connected to the side of the protective shell 101. A gear 215 is fixedly connected to the circumferential surface of the rotating rod A214. A water pipe 217 is fixedly connected to one end of the rotating rod A214. A nozzle 218 passes through the circumferential surface of the water pipe 217.
[0038] A fixing sleeve 220 is fixedly connected to the circumferential surface of the water pipe 217. A support rod 219 is rotatably connected to the circumferential surface of the fixing sleeve 220. The end of the support rod 219 away from the fixing sleeve 220 is fixedly connected to the inner wall of the protective shell 101. The water pipe 217 can cover a larger area of the reaction tank 103. The cooling water is distributed to a wider area through the nozzle 218, thereby increasing the cooling area and improving the cooling efficiency.
[0039] A torsion spring 216 is fixedly connected to the circumferential surface of the rotating rod A214. The end of the torsion spring 216 away from the rotating rod A214 is fixedly connected to the side of the protective shell 101. The reciprocating motion of the water pipe 217 is effectively utilized by the elastic reset of the torsion spring 216, without the need for external energy to drive it, thus reducing energy consumption.
[0040] The torsion spring 216 is initially in a relaxed state. The toothed side of the half gear 213 meshes with the side of the gear 215. The design of the torsion spring 216 allows the rotating rod A214 to automatically reset, reducing manual intervention.
[0041] The number of nozzles 218 is set to several and arranged in a linear array on the circumference of the water pipe 217. The design of the nozzles 218 can extend the service life of the magnetic separator and its components by improving the cooling effect and avoiding local overheating of the equipment.
[0042] The number of fixed frames 204 is set to several, and they are arranged in a linear array on the circumference of the rotating rod 202. The design of the fixed frames 204 is conducive to fixing the scraper 205. The scraper 205 can effectively prevent minerals from accumulating and clogging the inside of the equipment, reducing the frequency of equipment maintenance and repair costs.
[0043] The side of the scraper 205 contacts the inner wall of the reaction tank 103. The number of support rods 219 is set to several and arranged linearly on the inner wall of the protective shell 101. The scraper 205 scrapes the minerals after magnetic separation from the inner wall of the magnetic cylinder by rotating, thus avoiding excessive deposition of minerals on the surface of the magnetic cylinder.
[0044] Compared to Embodiment 1, further, the rotating rod 206 rotates to drive the connecting belt 211 to rotate, and the rotating belt 211 rotates to drive the rotating shaft 212 to rotate. The rotating shaft 212 rotates to drive the half gear 213 to rotate. When the toothed side of the half gear 213 meshes with the gear 215, the half gear 213 drives the gear 215 to rotate. The rotation of the gear 215 then drives the rotating rod A214 to rotate, which in turn drives the water pipe 217 to rotate. The rotation of the water pipe 217 then drives the nozzle 218 to rotate. When the toothed side of the half gear 213 disengages from the gear 215, the rotating rod A214 drives the water pipe 217 to reset through the elastic force of the torsion spring 216. This achieves the effect of cooling the reaction tank 103 by the reciprocating motion of the water pipe 217, increasing the cooling area.
[0045] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A scraper mechanism for a wet countercurrent permanent magnet drum separator, characterized in that, Includes a protective shell (101), a support frame (102) is fixedly connected to the side of the protective shell (101), and a reaction vessel (103) is provided inside the protective shell (101). The protective shell (101) is equipped with a processing device (2). The processing device (2) includes a motor (201). The motor (201) is fixedly connected to the side of the support frame (102). The output shaft of the motor (201) is fixedly connected to a rotating rod (202). A protective sleeve (203) is fixedly connected to the circumferential surface of the rotating rod (202). A fixing frame (204) is fixedly connected to the circumferential surface of the protective sleeve (203). A scraper (205) is fixedly connected to the side of the fixing frame (204). The processing device (2) includes a feeding structure.
2. The scraper mechanism of a wet countercurrent permanent magnet drum magnetic separator according to claim 1, characterized in that, The feeding structure includes a rotating rod (206), which is fixedly connected to one end of a rotating rod (202). A belt (207) is rotatably connected to the circumferential surface of the rotating rod (206). A rotating shaft (208) is driven to the rotating rod (206) via the belt (207). A fixing rod (209) is fixedly connected to one end of the rotating shaft (208). A feeding plate (210) is fixedly connected to the circumferential surface of the fixing rod (209).
3. The scraper mechanism of a wet countercurrent permanent magnet drum magnetic separator according to claim 2, characterized in that, The number of the feeding plates (210) is set to several, and they are arranged in a circumferential array on the circumferential surface of the fixing rod (209).
4. The scraper mechanism of a wet countercurrent permanent magnet drum magnetic separator according to claim 3, characterized in that, The processing device (2) includes a cooling structure, which includes a connecting belt (211). The connecting belt (211) is rotatably connected to the circumferential surface of the rotating rod (206). The rotating rod (206) is connected to a rotating shaft (212) via the connecting belt (211). A half gear (213) is fixedly connected to the circumferential surface of the rotating shaft (212). A rotating rod A (214) is rotatably connected to the side of the protective shell (101). A gear (215) is fixedly connected to the circumferential surface of the rotating rod A (214). A water pipe (217) is fixedly connected to one end of the rotating rod A (214). A nozzle (218) passes through the circumferential surface of the water pipe (217).
5. The scraper mechanism of a wet countercurrent permanent magnet drum magnetic separator according to claim 4, characterized in that, The water pipe (217) is fixedly connected to a fixed sleeve (220) on its circumference. The fixed sleeve (220) is rotatably connected to a support rod (219) on its circumference. The end of the support rod (219) away from the fixed sleeve (220) is fixedly connected to the inner wall of the protective shell (101).
6. The scraper mechanism of a wet countercurrent permanent magnet drum separator according to claim 5, characterized in that, A torsion spring (216) is fixedly connected to the circumferential surface of the rotating rod A (214), and the end of the torsion spring (216) away from the rotating rod A (214) is fixedly connected to the side of the protective shell (101).
7. The scraper mechanism of a wet countercurrent permanent magnet drum magnetic separator according to claim 6, characterized in that, The torsion spring (216) is initially in a relaxed state, and the toothed side of the half gear (213) meshes with the side of the gear (215).
8. The scraper mechanism of a wet countercurrent permanent magnet drum separator according to claim 7, characterized in that, The number of nozzles (218) is set to several, and they are arranged in a linear array on the circumferential surface of the water pipe (217).
9. The scraper mechanism of a wet countercurrent permanent magnet drum separator according to claim 8, characterized in that, The number of the fixing brackets (204) is set to several, and they are arranged in a linear array on the circumferential surface of the rotating rod (202).
10. The scraper mechanism of a wet countercurrent permanent magnet drum magnetic separator according to claim 9, characterized in that, The side of the scraper (205) is in contact with the inner wall of the reaction vessel (103), and the number of the support rods (219) is set to several and arranged in a linear array on the inner wall of the protective shell (101).
Citation Information
Patent Citations
Wet magnetic separator
CN101940978A