Hydraulic valve element handle part synchronous machining tool capable of rapidly replacing and installing cutter

By designing a tooling for synchronous machining of the hydraulic valve core shank, which includes a positioning plate, a fixed seat, an adjusting block, a two-way lead screw, a limit block, a spring, and a fixing component, the problem of frequent tool changes during the machining of the hydraulic valve core shank is solved, thus improving machining efficiency and accuracy.

CN224158085UActive Publication Date: 2026-04-24CARLSON PRECISION MASCH (KUNSHAN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CARLSON PRECISION MASCH (KUNSHAN) CO LTD
Filing Date
2025-07-15
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The current hydraulic valve core shank machining process requires frequent tool changes, resulting in low efficiency and large positioning errors, affecting coaxiality and dimensional accuracy.

Method used

A tooling for synchronous machining of hydraulic valve core shank was designed, comprising a positioning plate, a fixed seat, an adjusting block, a two-way lead screw, a limit block, a spring, and a fixing component. The tool shank can be quickly installed and fixed by the spring force and the cooperation of the fixing component.

Benefits of technology

It enables rapid tool change, reduces positioning errors, and improves machining efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic valve core handle part processing, in particular to a hydraulic valve core handle part synchronous processing tool capable of quickly replacing and installing a cutter, which is characterized in that adjusting blocks are respectively arranged in sliding chutes on a fixed seat in a sliding manner, the right ends of the adjusting blocks are provided with adjusting holes, and the left end of a cutter rod is inserted in the adjusting holes; the two-way screw rod is screwed in the fixed seat through a bearing, threads on the two-way screw rod are reversely arranged from the middle to the front side and the rear side, and the adjusting block is screwed on the two-way screw rod through threads; the limiting blocks are movably inserted into the grooves in the inner walls of the adjusting holes correspondingly, and the limiting blocks are movably inserted into the side wall of the cutter rod. The limiting blocks are sleeved with the springs correspondingly, and the two ends of the springs are connected with the limiting blocks and the inner walls of the adjusting holes correspondingly. The limiting block is inserted into the rod wall of the cutter rod through the elastic force effect of the spring, and then the position of the limiting block is fixed through the abutting rod, so that the cutter rod is fixed in the adjusting hole, and rapid replacement of the cutter rod is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of hydraulic valve core shank machining technology, specifically to a hydraulic valve core shank synchronous machining fixture with quick tool change capability. Background Technology

[0002] Currently, the machining of hydraulic valve core shank typically employs a single-tool sequential operation method, such as first turning the outer diameter and then changing the tool to mill the groove or drill the hole. This results in frequent tool changes during the machining process, which is not only inefficient but also prone to introducing positioning errors due to multiple clamping, affecting the coaxiality and dimensional accuracy of the valve core. Therefore, there is an urgent need for a hydraulic valve core shank synchronous machining fixture that allows for quick tool changes to solve the above problems. Utility Model Content

[0003] The purpose of this utility model is to address the shortcomings and deficiencies of the existing technology by providing a simple, reasonably designed, and easy-to-use tooling for the synchronous machining of hydraulic valve core shank that allows for quick tool changes, thereby solving the aforementioned problems.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: it includes a positioning plate and a fixing seat; the fixing seat is located on the left side of the positioning plate, and two tool rods are mounted on the fixing seat;

[0005] It also includes: two adjusting blocks, each slidably mounted in a groove on a fixed base, with an adjusting hole at the right end of each adjusting block and the left end of the tool rod inserted into the adjusting hole; a bidirectional lead screw, screwed into the fixed base by bearings, with threads on the bidirectional lead screw arranged in opposite directions from the center to the front and rear sides, and the adjusting block threaded onto the bidirectional lead screw; several limiting blocks, each movably inserted into a groove on the inner wall of the adjusting hole and also movably inserted into the side wall of the tool rod; several springs, each sleeved on a limiting block, with both ends of the springs connected to the limiting block and the inner wall of the adjusting hole, respectively; and a fixing assembly, mounted on the adjusting block and engaging with the limiting block in abutment.

[0006] Furthermore, the fixing component includes: a limiting frame, which is fixedly sleeved on the adjusting block, and a through groove is provided inside the limiting frame, with the adjusting cylinder passing through the top surface of the limiting frame; an adjusting screw, which is threadedly connected to the adjusting cylinder, with the extrusion block movably disposed inside the adjusting cylinder, the annular wall of the extrusion block engaging with the inner wall of the adjusting cylinder, and the bottom end of the adjusting screw being screwed to the extrusion block using a bearing; and several abutting rods, which are movably inserted through the side walls of the limiting frame and the adjusting block, and the abutting rods engaging with the limiting block.

[0007] Furthermore, a sealing ring is fitted onto the extrusion block, and the sealing ring is configured to abut against the inner wall of the adjusting cylinder.

[0008] Furthermore, protective frames are symmetrically fixedly fitted on the two adjusting blocks, and the limiting frame is located inside the protective frame.

[0009] Furthermore, the inner wall of the adjustment hole is provided with several protrusions, which are inserted into the end of the tool rod.

[0010] Furthermore, positioning frames are fixedly fitted at the ends of the two tool holders, and the positioning frames are engaged with the adjusting block in abutment.

[0011] Compared with the prior art, the beneficial effects of this utility model are: the hydraulic valve core shank synchronous processing fixture of this utility model, which can quickly change tools, temporarily installs the tool rod in the adjustment hole by means of a spring and a limiting block, and then quickly fixes the tool rod on the adjustment block by means of a fixing component. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the structure of the fixed base and the adjusting block in this utility model.

[0014] Figure 3 This is a schematic diagram of the structure of the adjusting block and the cutting tool rod in this utility model.

[0015] Figure 4 This is a structural schematic diagram of the fixing component in this utility model.

[0016] Explanation of reference numerals in the attached figures:

[0017] Positioning plate 1, fixed seat 2, tool rod 3, adjusting block 4, slide groove 5, adjusting hole 6, double-acting screw 7, limiting block 8, spring 9, fixing assembly 10, limiting frame 11, through groove 12, adjusting screw 13, pressing block 14, contact rod 15, sealing ring 16, protective frame 17, protrusion 18, positioning frame 19, adjusting cylinder 20. Detailed Implementation

[0018] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] like Figures 1-4 As shown, this specific embodiment adopts the following technical solution: it includes a positioning disk 1 and a fixing seat 2; the fixing seat 2 is located on the left side of the positioning disk 1, and two tool rods 3 are mounted on the fixing seat 2;

[0020] It also includes: two adjusting blocks 4, each slidably mounted in a groove 5 on the fixed base 2, with an adjusting hole 6 at the right end of each adjusting block 4. The left end of the tool rod 3 is inserted into the adjusting hole 6, and the position of the two tool rods 3 is controlled by the adjusting blocks 4. Several protrusions 18 are provided on the inner wall of the adjusting hole 6, which are engaged with the ends of the tool rods 3 to restrict the insertion position of the tool rods 3. Positioning frames 19 are fixedly fitted onto the ends of the two tool rods 3, and the positioning frames 19 are engaged with the adjusting blocks 4 to restrict the insertion position of the tool rods 3 into the adjusting hole 6; and a bidirectional lead screw 7, which is screwed into the fixed base 2 using bearings. The threads on the bidirectional lead screw 7 are formed by... The two adjustment blocks 4 are arranged in opposite directions from front to back. The adjustment blocks 4 are screwed onto the double-acting screw 7. The position of the two adjustment blocks 4 is controlled by the double-acting screw 7, which is convenient for processing core shanks of different thicknesses. There are several limiting blocks 8, which are respectively movably inserted into the grooves on the inner wall of the adjustment hole 6 and movably inserted into the side wall of the tool rod 3. By inserting the limiting blocks 8 into the side wall of the tool rod 3, the tool rod 3 is restricted within the adjustment hole 6. There are several springs 9, which are respectively sleeved on the limiting blocks 8. The two ends of the springs 9 are respectively connected to the limiting blocks 8 and the inner wall of the adjustment hole 6. The elastic force of the springs 9 is used to temporarily fix the tool rod 3 within the adjustment hole 6. A fixing component 10 is disposed on the adjusting block 4 and is engaged with the limiting block 8. The fixing component 10 includes: a limiting frame 11, which is fixedly sleeved on the adjusting block 4 and has a through groove 12 inside; an adjusting cylinder 20 is disposed through the top surface of the limiting frame 11; hydraulic oil is filled into the limiting frame 11 and the adjusting cylinder 20; protective frames 17 are symmetrically fixedly sleeved on the two adjusting blocks 4, and the limiting frame 11 is located inside the protective frame 17, protecting the limiting frame 11; an adjusting screw 13, which is threadedly connected to the adjusting cylinder 20; and a pressing block 14 is movably disposed inside the adjusting cylinder 20. The annular wall of the adjusting cylinder 4 is engaged with the inner wall of the adjusting cylinder 20. The bottom end of the adjusting screw 13 is screwed onto the extrusion block 14 using a bearing. The position of the extrusion block 14 is adjusted by adjusting the screw 13, thereby adjusting the hydraulic stress of the hydraulic oil. A sealing ring 16 is fitted on the extrusion block 14, and the sealing ring 16 is engaged with the inner wall of the adjusting cylinder 20 to improve the sealing between the extrusion block 14 and the adjusting cylinder 20. There are several abutting rods 15, which are movably inserted into the side wall of the limiting frame 11 and the adjusting block 4, and the abutting rods 15 are engaged with the limiting block 8. The position of the abutting rods 15 is controlled by hydraulic pressure, so that the abutting rods 15 restrict the movement of the limiting block 8.

[0021] When using this utility model, the operator first rotates the bidirectional screw 7 according to the thickness of the core shank, causing the adjusting block 4 to move relative to the slide groove 5 until it moves to a suitable position. Then, with the guidance of the protrusion 18, the end of the tool rod 3 is inserted into the adjusting hole 6 until the limiting frame 11 abuts against the adjusting block 4. Then, with the elastic force of the spring 9, the end of the limiting block 8 is inserted into the side wall of the tool rod 3, and the tool rod 3 is temporarily installed on the adjusting block 4. Then, the hand-tightening end of the adjusting screw 13 is rotated, and the adjusting screw 13 causes the pressing block 14 to move in the adjusting cylinder 20. The pressing block 14 presses the hydraulic oil in the adjusting cylinder 20 and the through groove 12. Using the hydraulic force, the contact rod 15 is moved, so that the contact rod 15 contacts the limiting block 8, restricting the position of the limiting block 8, thereby fixing the tool rod 3 on the adjusting block 4.

[0022] Compared with the prior art, the beneficial effects of this utility model are:

[0023] The limiting block 8 is inserted into the rod wall of the tool rod 3 by the elastic force of the spring 9, and the position of the limiting block 8 is fixed by the abutment rod 15, thereby fixing the tool rod 3 in the adjustment hole 6, which facilitates the quick replacement of the tool rod 3.

[0024] The fixing component 10 is set up, and the movement of the extrusion block 14 is controlled by adjusting the screw 13. The movement of the abutment rod 15 is controlled by the hydraulic action, so that the abutment rod 15 abuts against the limit block 8, and the position of the limit block 8 is fixed.

[0025] A sealing ring 16 is provided to improve the sealing between the extrusion block 14 and the regulating cylinder 20;

[0026] A protrusion 18 is provided to guide the tool rod 3 and limit its position within the adjustment hole 6.

[0027] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tooling fixture for synchronous machining of hydraulic valve core shank with quick tool change, comprising a positioning plate (1) and a fixed seat (2); the fixed seat (2) is located on the left side of the positioning plate (1), and two tool rods (3) are located on the fixed seat (2); Its features are, It also includes: adjusting blocks (4), of which there are two, and they are respectively slidably disposed in the grooves (5) on the fixed seat (2), and the right end of the adjusting block (4) is provided with an adjusting hole (6), and the left end of the tool rod (3) is inserted into the adjusting hole (6); a bidirectional lead screw (7), which is screwed into the fixed seat (2) by means of bearings, and the threads on the bidirectional lead screw (7) are arranged in opposite directions from the middle to the front and back sides, and the adjusting block (4) is screwed onto the bidirectional lead screw (7); a limiting block (8), which is the... There are several limiting blocks (8), which are movably inserted into the grooves on the inner wall of the adjusting hole (6) and the limiting blocks (8) are movably inserted into the side wall of the tool rod (3); there are several springs (9), which are respectively sleeved on the limiting blocks (8), and the two ends of the springs (9) are respectively connected to the limiting blocks (8) and the inner wall of the adjusting hole (6); the fixing component (10) is set on the adjusting block (4), and the fixing component (10) and the limiting block (8) are engaged in abutment.

2. The hydraulic valve core shank synchronous machining fixture with quick tool change capability according to claim 1, characterized in that: The fixing component (10) includes: a limiting frame (11), which is fixedly sleeved on the adjusting block (4), and a through groove (12) is provided in the limiting frame (11), and the adjusting cylinder (20) is disposed through the top surface of the limiting frame (11); an adjusting screw (13), which is threadedly connected to the adjusting cylinder (20), and a pressing block (14) is movably disposed in the adjusting cylinder (20), with the annular wall of the pressing block (14) and the inner wall of the adjusting cylinder (20) in contact, and the bottom end of the adjusting screw (13) is screwed to the pressing block (14) by a bearing; and abutting rods (15), which are several in number and are respectively movably inserted into the side walls of the limiting frame (11) and the adjusting block (4), and the abutting rods (15) and the limiting block (8) in contact.

3. The hydraulic valve core shank synchronous machining fixture with quick tool change capability according to claim 2, characterized in that: The extrusion block (14) is fitted with a sealing ring (16), which is in contact with the inner wall of the adjusting cylinder (20).

4. The hydraulic valve core shank synchronous machining fixture with quick tool change capability according to claim 2, characterized in that: Two adjusting blocks (4) are respectively symmetrically fitted with protective frames (17), and the limiting frame (11) is located inside the protective frame (17).

5. The hydraulic valve core shank synchronous machining fixture with quick tool change capability according to claim 1, characterized in that: The inner wall of the adjustment hole (6) is provided with several protrusions (18), which are inserted into the end of the tool rod (3).

6. The hydraulic valve core shank synchronous machining fixture with quick tool change capability according to claim 1, characterized in that: The ends of the two tool rods (3) are respectively fixedly fitted with positioning frames (19), and the positioning frames (19) and the adjusting block (4) are set in contact.