Aerated block autoclaved curing device capable of reducing thermal pollution

By introducing purification and moving structures into the autoclaved aerated concrete (AAC) block autoclaving device, the problems of waste steam pollution and inconvenient handling of AAC blocks have been solved, achieving waste steam purification and convenient operation of AAC blocks, thus improving environmental protection and product quality.

CN224158601UActive Publication Date: 2026-04-24ZHEJIANG CHANGSHENG BUILDING MATERIALS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG CHANGSHENG BUILDING MATERIALS CO LTD
Filing Date
2025-05-20
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

Existing autoclaving devices for aerated concrete blocks are not conducive to reducing waste steam pollution and are also inconvenient for handling aerated concrete blocks.

Method used

The design incorporates a purification structure and a moving structure. The purification structure filters and purifies waste steam through multiple layers of filter plates, while the moving structure uses a motor-driven screw to move the placement plate, facilitating the placement and removal of aerated blocks. A four-way pipe connects multiple guide pipes to reduce steam accumulation.

Benefits of technology

It effectively reduces pollutant emissions from waste steam, improves air environmental friendliness, facilitates the operation and storage of aerated concrete blocks, and enhances the quality of aerated concrete blocks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224158601U_ABST
    Figure CN224158601U_ABST
Patent Text Reader

Abstract

The utility model discloses an aerated block autoclaved curing device for reducing thermal pollution, which comprises a tank body, a placing structure, a moving structure, a flow guide pipe, a four-way pipe and a radiating pipe are arranged in the tank body from bottom to top, a purifying structure is arranged at the top end of the outer side of the tank body, a first sealing door is rotatably connected in the front side wall of the tank body, and a second sealing door is rotatably connected in the front side wall of the tank body. And the moving structure comprises a motor, a lead screw, a moving block, an auxiliary rod and a moving plate, the output end of the motor is fixedly connected with the lead screw, and the outer side of the lead screw is in threaded connection with the moving block. According to the aerated block autoclaved curing device capable of reducing the thermal pollution, waste steam is conveniently filtered and purified through the purification structure, so that the air pollution is reduced, aerated blocks are conveniently taken and placed through the design of a moving structure and a matched placement structure, the bottom of a heat dissipation pipe is connected with a plurality of flow guide pipes through a four-way pipe, and therefore the situation that the steam is accumulated at the bottom end of a plate is reduced; and water drops on the aerated block are reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of autoclaved aerated concrete (AAC) block steam curing devices, specifically an AAC block steam curing device that reduces thermal pollution. Background Technology

[0002] The autoclaved aerated concrete (AAC) block autoclaving device is a core piece of equipment in the production process. Its main function is to use high-temperature and high-pressure steam to cause physical and chemical reactions in the AAC block, ultimately forming a finished product with stable properties.

[0003] Referring to Chinese Patent Publication No. CN209466429U, a gasified block autoclaving device is disclosed. The inner cavity of the autoclave is provided with a guide bucket and a support plate. The guide bucket is located above the support plate. The guide bucket and the support plate divide the inner cavity of the autoclave into a heat exchange chamber, an autoclaving chamber and an air inlet chamber from top to bottom. A heat dissipation pipe is provided in the heat exchange chamber. The top of the heat exchange chamber is connected to an exhaust pipe. The air outlet end of the heat dissipation pipe is connected to the exhaust pipe. The bottom end of the heat dissipation pipe is connected to the guide bucket. Several through holes are evenly provided on the support plate. A material hole is provided on one side of the autoclaving chamber. A sealing door is fitted on the material hole. In this invention, steam is used to autoclave the material in the autoclaving chamber. The waste steam generated after autoclaving enters the heat dissipation pipe under the action of the guide bucket and is then discharged through the exhaust pipe. The waste steam heats and treats the water in the heat exchange chamber through the heat dissipation pipe, thereby reducing the temperature of the waste steam, reducing the thermal pollution caused by the waste steam emission, protecting the environment, and improving energy utilization.

[0004] In the aforementioned prior art, the heat of the steam is transferred to the water through heat transfer, thereby reducing the temperature of the waste steam and thus reducing the thermal pollution caused by the waste steam emission. However, there are still other pollutants in the waste gas, which are discharged into the air and cause air pollution, thereby reducing the environmental friendliness. When autoclaving aerated concrete blocks, it is inconvenient to take the aerated concrete blocks out and put them in.

[0005] The existing technology has the following technical problems: the existing autoclaving device for reducing thermal pollution is not convenient for reducing waste steam pollution and is not convenient for handling autoclaved blocks; therefore, we propose an autoclaving device for reducing thermal pollution in order to solve the problems mentioned above. Utility Model Content

[0006] The purpose of this utility model is to provide an autoclave curing device for reducing thermal pollution, so as to solve the problems mentioned in the background art that the existing autoclave curing devices for reducing thermal pollution are not convenient for reducing waste steam pollution and are not convenient for handling autoclaves.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an autoclaved aerated concrete block steam curing device for reducing thermal pollution, comprising a tank body, wherein a placement structure, a moving structure, a guide pipe, a four-way pipe and a heat dissipation pipe are installed from bottom to top inside the tank body, a purification structure is installed at the top of the outer side of the tank body, and a first sealing door is rotatably connected to the inner side wall of the front side of the tank body;

[0008] The moving structure includes a motor, a lead screw, a moving block, an auxiliary rod, and a moving plate. The output end of the motor is fixedly connected to the lead screw, the outer side of the lead screw is threadedly connected to the moving block, the outer side of the auxiliary rod is slidably connected to the moving block, and the inner side of the moving block is fixedly connected to the moving plate.

[0009] Preferably, the placement structure includes a placement plate and a fixing frame, wherein the placement plate is slidably connected within the fixing frame.

[0010] Preferably, both the placement plate and the fixing frame are hollowed out.

[0011] Preferably, the fixing frame is fixedly installed inside the left and right walls of the tank.

[0012] Preferably, the purification structure includes a mounting shell, a mounting frame, a filter plate, and a second sealing door. Multiple mounting frames are fixedly installed inside the left and right walls of the mounting shell, and a filter plate is installed inside each mounting frame. A second sealing door is rotatably connected to the front side wall of the mounting shell.

[0013] Preferably, the mounting shell is fixedly installed on the top of the outer side of the tank.

[0014] Preferably, the bottom end of the heat dissipation pipe is fixedly connected to three guide pipes via a four-way pipe, and the top end of the heat dissipation pipe is connected to the mounting shell.

[0015] Preferably, the movable plate is fixedly connected to the placement plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are: the autoclaved aerated concrete block steam curing device for reducing thermal pollution has a purification structure that facilitates the filtration and purification of waste steam, thereby reducing air pollution; the movable structure, combined with the placement structure design, facilitates the handling of autoclaved aerated concrete blocks; and the four-way pipe allows multiple guide pipes to be connected to the bottom of a heat dissipation pipe, thereby reducing steam accumulation at the bottom of the plate and reducing water droplets on the autoclaved aerated concrete blocks.

[0017] 1. Equipped with a purification structure, the gas cooled by the heat dissipation pipe enters the mounting shell and is filtered and purified by three different filter plates, thereby removing pollutants from the hot gas. The purified gas is then discharged into the air, thereby reducing air pollution.

[0018] 2. It is equipped with a moving structure and a placement structure. The placement plate is slidably connected in the fixed frame. The motor drives the lead screw to rotate, and the lead screw moves the moving plate back and forth, so as to make it easy to adjust the position of the placement plate and thus make it easy to pick up and put in the gas blocks.

[0019] 3. A four-way pipe is provided, through which multiple guide pipes are fixedly installed at the bottom of a heat dissipation pipe, so that more steam can be dissipated from the heat dissipation pipe and prevent it from dripping onto the aerated concrete block, thus affecting the quality of the aerated concrete block. Attached Figure Description

[0020] Figure 1 This is a front view structural diagram of the present invention;

[0021] Figure 2 This is a frontal sectional view of the present invention.

[0022] Figure 3 This is a schematic diagram of the right side view of the present invention;

[0023] Figure 4 This is a schematic diagram of the right-side sectional structure of the present invention;

[0024] Figure 5 This is a schematic diagram of the left-side sectional structure of the present invention;

[0025] Figure 6 This is a top view sectional structural diagram of the present invention.

[0026] In the diagram: 1. Tank body; 2. First sealing door; 3. Moving structure; 301. Motor; 302. Lead screw; 303. Moving block; 304. Auxiliary rod; 305. Moving plate; 4. Placement structure; 401. Placement plate; 402. Fixing frame; 5. Purification structure; 501. Mounting shell; 502. Mounting frame; 503. Filter plate; 504. Second sealing door; 6. Heat dissipation pipe; 7. Guide pipe; 8. Four-way pipe. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-6 The present invention provides the following technical solution:

[0029] Example 1: An autoclave curing device for reducing thermal pollution of aerated concrete blocks includes a tank 1. Inside the tank 1, from bottom to top, there are a placement structure 4, a moving structure 3, a guide pipe 7, a four-way pipe 8, and a heat dissipation pipe 6. A purification structure 5 is installed at the top of the outer side of the tank 1. A first sealing door 2 is rotatably connected to the inner side wall of the front side of the tank 1.

[0030] like Figures 1-5 As shown, the purification structure 5 includes a mounting shell 501, a mounting frame 502, a filter plate 503, and a second sealing door 504. The mounting shell 501 is fixedly installed on the top of the outer side of the tank body 1. The top of the heat dissipation pipe 6 is connected to the mounting shell 501. After the steam is cooled by the heat dissipation pipe 6, it enters the mounting shell 501. The mounting frame 502 is equipped with a filter plate 503. From bottom to top, the filter plates 503 are made of metal, ceramic, and composite activated carbon, respectively. The metal filter plate 503 has strong corrosion resistance, the ceramic filter plate 503 has strong compressive strength and heat resistance, and the composite activated carbon filter plate 503 can absorb harmful gases. The gas passes through the metal, ceramic, and composite activated carbon filter plates 503 in sequence, thereby purifying it. A pipe is fixedly installed on the top of the mounting shell 501 so that the purified gas can exit from the pipe.

[0031] Multiple mounting frames 502 are fixedly installed inside the left and right walls of the mounting housing 501. The filter plates 503 are all set inside the mounting frames 502. A second sealing door 504 is rotatably connected inside the front wall of the mounting housing 501. By opening the second sealing door 504, the old filter plate 503 can be directly taken out and the new filter plate 503 can be inserted into the mounting frame 502, which makes it easy to replace the filter plate 503.

[0032] like Figure 2 and Figure 4 As shown, the placement structure 4 includes a placement plate 401 and a fixing frame 402. The fixing frame 402 is fixedly installed inside the left and right walls of the tank body 1, and the placement plate 401 is slidably connected inside the fixing frame 402.

[0033] like Figure 2 , Figures 4-6 As shown, the moving structure 3 includes a motor 301, a lead screw 302, a moving block 303, an auxiliary rod 304, and a moving plate 305. A first sealing door 2 is rotatably connected to the inner side wall of the tank body 1. When the first sealing door 2 is opened, the motor 301 is started. The output end of the motor 301 is fixedly connected to the lead screw 302. The motor 301 drives the lead screw 302 to rotate. The outer side of the lead screw 302 is threadedly connected to the moving block 303. The outer side of the auxiliary rod 304 is slidably connected to the moving block 303. The inner side of the moving block 303 is fixedly connected to the moving plate 305, so that the rotating lead screw 302 drives the moving plate 305 to move towards the first sealing door 2. The moving plate 305 is fixedly connected to the placement plate 401. The moving plate 305 drives the placement plate 401 to move towards the first sealing door 2, thereby pushing the placement plate 401 out of the tank body 1.

[0034] Place the aerated concrete block on the placement plate 401. After placement, start the motor 301 in reverse. The motor 301 drives the lead screw 302 to rotate in reverse, causing the fixed frame 402 to move into the tank 1, thereby pulling the aerated concrete block into the tank 1 and pulling the placement plate 401 into the tank 1. Then close the first sealing door 2 and perform autoclaving.

[0035] Example 2: Figure 2 and Figure 4 As shown, the bottom end of the heat dissipation pipe 6 is fixedly connected to three guide pipes 7 through a four-way pipe 8. The three guide pipes 7 are located at different positions. Hot steam enters the heat dissipation pipe 6 through the three guide pipes 7, which can reduce the accumulation of steam at the bottom of the board and reduce water droplets in the aerated block, thereby affecting the quality of the aerated block.

[0036] Working principle: such as Figures 3-5 As shown, a water inlet pipe is fixedly connected to the front wall of the tank 1 at the location of the heat dissipation pipe 6. The water inlet pipe is connected to a water pump, which is connected to the water tank. The water pump draws water from the water tank into the outside of the heat dissipation pipe 6.

[0037] Open the first sealing door 2, use the moving structure 3 to place the aerated block into the tank 1. The tank 1 is fixedly connected to the air inlet pipe below the fixed frame 402. The air inlet pipe is located inside the front and rear walls of the tank 1. Connect the air inlet pipe to the steam output equipment to input steam into the tank 1. The placement plate 401 and the fixed frame 402 are both hollowed out to facilitate the steam to maintain the aerated block.

[0038] Steam enters the heat dissipation pipe 6 from the guide pipe 7 and heats the water on the outside of the heat dissipation pipe 6, thereby cooling the hot air inside the heat dissipation pipe 6. The cooled gas is discharged into the mounting frame 502 and purified by the three-layer filter plate 503. The purified gas is discharged from the pipe at the top of the mounting frame 502.

[0039] A water outlet pipe is fixedly connected to the rear wall of the tank 1 at the position of heat dissipation pipe 6. Opening the valve there will discharge the heated water. A water outlet pipe is fixedly connected to the bottom of the tank 1. Opening the valve there will discharge wastewater.

[0040] The above completes a series of operations for the autoclaved aerated concrete block steam curing device that reduces thermal pollution. Any content not described in detail in this specification is prior art known to those skilled in the art.

[0041] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.

[0042] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A device for autoclaving aerated concrete blocks to reduce thermal pollution, comprising a tank (1), characterized in that: The tank (1) is equipped with a placement structure (4), a moving structure (3), a guide pipe (7), a four-way pipe (8) and a heat dissipation pipe (6) from bottom to top. A purification structure (5) is installed at the top of the outer side of the tank (1). A first sealing door (2) is rotatably connected to the front side wall of the tank (1). The movable structure (3) includes a motor (301), a lead screw (302), a movable block (303), an auxiliary rod (304), and a movable plate (305). The output end of the motor (301) is fixedly connected to the lead screw (302). The outer side of the lead screw (302) is threadedly connected to the movable block (303). The outer side of the auxiliary rod (304) is slidably connected to the movable block (303). The inner side of the movable block (303) is fixedly connected to the movable plate (305).

2. The autoclaving device for reducing thermal pollution of aerated concrete blocks according to claim 1, characterized in that: The placement structure (4) includes a placement plate (401) and a fixing frame (402), wherein the placement plate (401) is slidably connected within the fixing frame (402).

3. The autoclaving device for reducing thermal pollution of aerated concrete blocks according to claim 2, characterized in that: Both the placement plate (401) and the fixing frame (402) are hollow.

4. The autoclaving device for reducing thermal pollution of aerated concrete blocks according to claim 2, characterized in that: The fixing frame (402) is fixedly installed inside the left and right walls of the tank body (1).

5. The autoclaving device for reducing thermal pollution of aerated concrete blocks according to claim 1, characterized in that: The purification structure (5) includes a mounting shell (501), a mounting frame (502), a filter plate (503), and a second sealing door (504). Multiple mounting frames (502) are fixedly installed inside the left and right walls of the mounting shell (501). The filter plate (503) is installed inside the mounting frame (502). The second sealing door (504) is rotatably connected inside the front side wall of the mounting shell (501).

6. The autoclaving device for reducing thermal pollution of aerated concrete blocks according to claim 5, characterized in that: The mounting shell (501) is fixedly installed on the top of the outer side of the tank body (1).

7. The autoclaving device for reducing thermal pollution of aerated concrete blocks according to claim 1, characterized in that: The bottom end of the heat dissipation pipe (6) is fixedly connected to three guide pipes (7) through a four-way pipe (8), and the top end of the heat dissipation pipe (6) is connected to the mounting shell (501).

8. The autoclaving device for reducing thermal pollution of aerated concrete blocks according to claim 1, characterized in that: The movable plate (305) is fixedly connected to the placement plate (401).

Citation Information

Patent Citations

  • Aerated block autoclaved curing device

    CN209466429U