Hollow plate extrusion die
By designing a hollow plate extrusion die with a heating plate and a slag removal mechanism, the clogging problem in hollow plate production was solved, achieving efficient extrusion molding and quality control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO TIANFULE PLASTIC CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-04-24
AI Technical Summary
Existing hollow board extrusion equipment is prone to generating air bubbles during the feeding stage, and may contain impurities or incompletely melted particles during the melting and extrusion process, leading to blockage at the extrusion nozzle and affecting production quality.
A hollow plate extrusion die was designed, comprising a heating plate, an extrusion screw, and a slag removal mechanism. The heating plate melts the raw material, the extrusion screw conveys the raw material, and the scraper ring and fan in the slag removal mechanism remove residues to prevent clogging.
It effectively removes residue from the extruder head, avoids clogging, and ensures the production quality and efficiency of hollow boards.
Smart Images

Figure CN224158840U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hollow board production technology, specifically a hollow board extrusion mold. Background Technology
[0002] Hollow core board is a new type of material that is lightweight, non-toxic, non-polluting, waterproof, shockproof, anti-aging, corrosion-resistant, and available in a variety of colors. Compared with cardboard structures, hollow core board has advantages such as moisture resistance and corrosion resistance, and it is recyclable, showing a trend of gradually replacing paper corrugated boards. In the processing of hollow core board, an extrusion operation is required to complete the molding of PVC hollow core board. Existing extrusion equipment will transport raw materials containing air bubbles to the extrusion mechanism during the feeding stage, which will increase the probability of defective products.
[0003] Chinese patent discloses an extrusion device for processing PVC hollow boards (authorization announcement number CN217670951U). This patented technology extrudes raw materials to reduce air bubbles in the raw materials during the feeding stage. It is equipped with an extrusion mechanism. When the raw materials enter the collection box from the feeding mechanism, the detector detects the concentration of the raw materials to ensure that the raw materials are at the most suitable concentration for the extrusion operation. Finally, the raw materials are extruded through the extrusion plate to complete the extrusion operation.
[0004] However, it has certain drawbacks: during the melting and extrusion process, the raw materials may contain impurities or incompletely melted particles. These substances are prone to accumulate at the extrusion nozzle of the extrusion plate and gradually form residues. In addition, the temperature of the part near the outside of the extrusion nozzle of the extrusion plate is relatively low, which can also lead to the cooling residue of the raw materials, thus producing residues. Over time, these residues will increase, which will not only cause blockage of the extrusion nozzle of the extrusion plate, but may also affect the production quality of subsequent hollow boards. Utility Model Content
[0005] The purpose of this invention is to provide a hollow board extrusion mold to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A hollow board extrusion mold includes an extrusion shell, an extruder is provided on the left side surface and inside of the extrusion shell, and a plurality of heating plates are embedded and fixedly connected to the inner side surface of the extrusion shell. A feed pipe communicating with the inside of the extrusion shell is fixedly connected to the left end of the upper surface of the extrusion shell, and a hollow board extrusion head is fixedly connected to the right end of the extrusion shell. An extrusion groove is opened on the right side surface of the hollow board extrusion head, a support block is fixedly connected inside the extrusion groove, and a plurality of extrusion holes communicating with the extrusion shell and the extrusion groove and located outside the support block are opened inside the hollow board extrusion head.
[0008] The upper surface of the hollow plate extrusion head is provided with a slag removal mechanism, which includes a Z-shaped plate. A first telescopic cylinder is fixedly connected to the upper surface of the Z-shaped plate. An L-shaped plate is fixedly connected to the telescopic end of the first telescopic cylinder. A second telescopic cylinder is fixedly connected to the right side surface of the L-shaped plate. A scraper ring is fixedly connected to the telescopic end of the second telescopic cylinder. Multiple suction holes are opened on the left side surface of the scraper ring. A suction component is provided on the outside of the second telescopic cylinder.
[0009] As a further embodiment of this utility model: the extruder includes a motor, and the output end of the motor is fixedly connected to an extrusion screw.
[0010] As a further embodiment of this utility model: the suction component includes a suction cylinder, a filter plate is movably connected to the upper end of the front surface of the suction cylinder, a fan is fixedly connected to the upper end of the suction cylinder, a support plate is fixedly connected to the upper end of the left side surface of the suction cylinder, and a suction tube communicating with the inside of the suction cylinder is fixedly connected to the lower end of the left side surface of the suction cylinder.
[0011] As a further improvement of this utility model, the lower end of the Z-shaped plate is fixed to the upper surface of the hollow plate extrusion head.
[0012] As a further embodiment of this invention: the motor is fixed to the left side surface of the extrusion shell, and the extrusion screw is located inside the extrusion shell.
[0013] As a further embodiment of this utility model: the upper end of the support plate is fixed to the outside of the second telescopic cylinder, the left end of the suction tube is fixed to the right side surface of the scraper ring, and the suction tube is connected to the inside of the scraper ring.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model melts the hollow board raw material by heating plate, and the extrusion screw conveys the raw material. The raw material is extruded through the extrusion head to realize the extrusion molding of hollow board.
[0016] 2. This utility model is equipped with a slag removal mechanism. The first and second telescopic cylinders in the slag removal mechanism drive the scraper ring into the cavity located outside the support block inside the extrusion groove to scrape off the residue adhering to the hollow plate extrusion head. The blower draws the residue into the suction cylinder through the suction hole and suction pipe, thus avoiding the residue from clogging the hollow plate extrusion head and affecting the subsequent extrusion quality of the hollow plate. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of a hollow board extrusion die;
[0018] Figure 2 This is a partial cross-sectional view of a hollow plate extrusion die;
[0019] Figure 3This is a schematic diagram of a slag removal mechanism in a hollow plate extrusion die;
[0020] Figure 4 This is a schematic diagram of the suction component in a hollow plate extrusion die.
[0021] In the diagram: 1. Extrusion shell; 2. Extruder; 3. Motor; 4. Extrusion screw; 5. Feed pipe; 6. Hollow plate extrusion head; 7. Extrusion groove; 8. Support block; 9. Extrusion hole; 10. Slag removal mechanism; 11. Z-shaped plate; 12. First telescopic cylinder; 13. L-shaped plate; 14. Second telescopic cylinder; 15. Scraper ring; 16. Suction hole; 17. Suction component; 18. Suction cylinder; 19. Filter plate; 20. Fan; 21. Support plate; 22. Suction pipe. Detailed Implementation
[0022] Please see Figure 1 and Figure 2 In this embodiment of the utility model, a hollow plate extrusion mold includes an extrusion shell 1. An extruder 2 is provided on the left side surface and inside of the extrusion shell 1. The extruder 2 includes a motor 3. The motor 3 is fixed to the left side surface of the extrusion shell 1. An extrusion screw 4 is fixed to the output end of the motor 3. The extrusion screw 4 is located inside the extrusion shell 1. Multiple heating plates are embedded and fixed to the inner side surface of the extrusion shell 1. A feed pipe 5 communicating with the inside of the extrusion shell 1 is fixed to the left end of the upper surface of the extrusion shell 1. A hollow plate extrusion head 6 is fixed to the right end of the extrusion shell 1. An extrusion groove 7 is opened on the right side surface of the hollow plate extrusion head 6. A support block 8 is fixed to the inside of the extrusion groove 7. Multiple extrusion holes 9 communicating with the extrusion shell 1 and the extrusion groove 7 and located outside the support block 8 are opened inside the hollow plate extrusion head 6.
[0023] Hollow board granular raw material is discharged into the interior of extrusion shell 1 through feed pipe 5;
[0024] Rotating the extrusion mechanism 4 can convey the raw material to the right;
[0025] The heating plate is flush with the inner surface of the extrusion shell 1 and is used to heat the inside of the extrusion shell 1 to melt the raw material; the heating plate is an electric heating plate, which includes a heat-conducting plate body and an electric heating wire fixed to the plate body;
[0026] The raw material is squeezed into the extrusion groove 7 through the extrusion hole 9 and then extruded.
[0027] exist Figures 2-4In the middle: A slag removal mechanism 10 is provided on the upper surface of the hollow plate extruder 6. The slag removal mechanism 10 includes a Z-shaped plate 11. The lower end of the Z-shaped plate 11 is fixed to the upper surface of the hollow plate extruder 6. A first telescopic cylinder 12 is fixed to the upper surface of the Z-shaped plate 11. An L-shaped plate 13 is fixed to the telescopic end of the first telescopic cylinder 12. A second telescopic cylinder 14 is fixed to the right side surface of the L-shaped plate 13. A scraper ring 15 is fixed to the telescopic end of the second telescopic cylinder 14. Multiple suction holes 16 are opened on the left side surface of the second telescopic cylinder 14. An external suction component 17 is provided, which includes a suction cylinder 18. A filter plate 19 is movably connected to the upper end of the front surface of the suction cylinder 18, and a fan 20 is fixedly connected to the upper end of the suction cylinder 18. A support plate 21 is fixedly connected to the upper end of the left side surface of the suction cylinder 18, and the upper end of the support plate 21 is fixedly connected to the outside of the second telescopic cylinder 14. A suction pipe 22 communicating with the inside of the suction cylinder 18 is fixedly connected to the lower end of the left side surface of the suction cylinder 18. The left end of the suction pipe 22 is fixedly connected to the right side surface of the scraper ring 15, and the suction pipe 22 communicates with the inside of the scraper ring 15.
[0028] The scraper ring 15 fits into the cavity of the extrusion groove 7 located outside the support block 8;
[0029] Both the first telescopic cylinder 12 and the second telescopic cylinder 14 are preferably pneumatic cylinders or electric cylinders;
[0030] After the first telescopic cylinder 12 extends, the scraper ring 15 descends to the cavity directly opposite the extrusion groove 7 located outside the support block 8;
[0031] After the second telescopic cylinder 14 extends, the scraper ring 15 extends into the cavity of the extrusion groove 7 located outside the support block 8 and fits against the inner wall of the extrusion groove 7 and the outer wall of the support block 8. This is used to clean the part of the hollow plate extrusion head 6 near the outside, so as to avoid residue from clogging the hollow plate extrusion head 6.
[0032] After the second telescopic cylinder 14 extends, the scraper ring 15 is a distance away from the inner left end of the extrusion groove 7, and the two do not contact each other, so as to avoid pushing the residue into the extrusion hole 9.
[0033] A drawer is movably connected to the lower end of the front surface of the suction cup 18;
[0034] The connection between straw 22 and suction cup 18 is located between drawer and filter plate 19;
[0035] The blower 20 is used for ventilation, drawing the residue into the suction cylinder 18 through the suction hole 16.
[0036] The working principle of this utility model is as follows: When in use, the hollow board raw material is poured into the interior of the extrusion shell 1 through the feed pipe 5. The heating plate melts the raw material. The motor 3 drives the extrusion screw 4 to rotate and transport the raw material to the right. Finally, the raw material enters the extrusion groove 7 through the extrusion hole 9 and is then extruded into shape. After the extrusion is completed, the first telescopic cylinder 12 extends first and drives the scraper ring 15 to descend. The second telescopic cylinder 14 then extends and drives the scraper ring 15 into the cavity located outside the support block 8 inside the extrusion groove 7 to scrape off the adhering residue. At the same time, the blower 20 draws air and sucks the residue into the suction cylinder 18, which avoids the residue from clogging the hollow board extrusion head 6 and affecting the production quality of the subsequent hollow boards.
[0037] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
Claims
1. A hollow board extrusion mold, comprising an extrusion shell (1), wherein an extruder (2) is provided on the left side surface and inside of the extrusion shell (1), and a plurality of heating plates are embedded and fixedly connected to the inner side surface of the extrusion shell (1), a feed pipe (5) communicating with the inside of the extrusion shell (1) is fixedly connected to the left end of the upper surface of the extrusion shell (1), and a hollow board extrusion head (6) is fixedly connected to the right end of the extrusion shell (1), wherein an extrusion groove (7) is provided on the right side surface of the hollow board extrusion head (6), a support block (8) is fixedly connected inside the extrusion groove (7), and a plurality of extrusion holes (9) communicating with the extrusion shell (1) and the extrusion groove (7) and located outside the support block (8) are provided inside the hollow board extrusion head (6); Its features are, The upper surface of the hollow plate extrusion head (6) is provided with a slag removal mechanism (10). The slag removal mechanism (10) includes a Z-shaped plate (11). A first telescopic cylinder (12) is fixedly connected to the upper surface of the Z-shaped plate (11). An L-shaped plate (13) is fixedly connected to the telescopic end of the first telescopic cylinder (12). A second telescopic cylinder (14) is fixedly connected to the right side surface of the L-shaped plate (13). A scraper ring (15) is fixedly connected to the telescopic end of the second telescopic cylinder (14). A plurality of suction holes (16) are opened on the left side surface of the scraper ring (15). A suction removal component (17) is provided on the outside of the second telescopic cylinder (14).
2. The hollow board extrusion die according to claim 1, characterized in that, The extruder (2) includes a motor (3), and the output end of the motor (3) is fixedly connected to an extrusion screw (4).
3. The hollow board extrusion die according to claim 1, characterized in that, The suction component (17) includes a suction cylinder (18), a filter plate (19) is movably connected to the upper end of the front surface of the suction cylinder (18), and a fan (20) is fixed to the upper end of the suction cylinder (18). A support plate (21) is fixed to the upper end of the left side surface of the suction cylinder (18), and a suction tube (22) communicating with the inside of the suction cylinder (18) is fixed to the lower end of the left side surface of the suction cylinder (18).
4. The hollow board extrusion die according to claim 1, characterized in that, The lower end of the Z-shaped plate (11) is fixed to the upper surface of the hollow plate extrusion head (6).
5. A hollow board extrusion die according to claim 2, characterized in that, The motor (3) is fixed to the left side surface of the extrusion shell (1), and the extrusion screw (4) is located inside the extrusion shell (1).
6. A hollow board extrusion die according to claim 3, characterized in that, The upper end of the support plate (21) is fixed to the outside of the second telescopic cylinder (14), the left end of the suction tube (22) is fixed to the right side surface of the scraper ring (15), and the suction tube (22) is connected to the inside of the scraper ring (15).